Punching device for fan blade machining

Abstract

The utility model relates to the technical field of fan blade machining devices, and discloses a punching device for fan blade machining, which comprises a conveying frame, a conveying belt is movably sleeved in the upper end of the conveying frame, a support is fixedly connected outside the conveying belt, a disc is movably sleeved in the support, and a punching hole is formed in the upper end of the conveying frame. The side face of the disc is fixedly connected with a first gear. According to the punching device for machining the fan blade, the fan blade to be punched is placed on the inner side of the disc, meanwhile, a threaded rod is rotated, the threaded rod pushes a clamping plate to extrude and limit the position of the blade, meanwhile, the clamping plate installed in the disc at the rear end is adjusted, and the angle of the disc is adjusted according to different bending degrees of the blade; and the clamping plates can be driven to extrude and limit the special-shaped fan blades, so that when the fan blades of different models are clamped, the stability of the fan blades is kept, and the situation that the clamping effect is affected due to bending when the blades are placed is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of fan blade processing devices, in particular to a punching device for fan blade processing. Background Art

[0002] The fan blade is one of the core components of the wind turbine, accounting for about 15%-20% of the total cost of the wind turbine. The quality of its design will be directly related to the performance and efficiency of the wind turbine. During the production of the fan blade, a hole needs to be opened at one end of the fan blade and installed on the wind turbine with bolts. Therefore, during the production of the fan blade, a punching device is required to open holes on the blade.

[0003] Usually, when punching blades using a punching device, the punching machine is a mechanical device that installs the raw materials, drives the punching die on the blade under the drive of a power mechanism, and completes the punching. Therefore, when punching the blades, the blades need to be moved to the punching area, and at the same time, the punching knife is driven downward under the action of mechanical force to open holes on the blades. When the blades are produced, they need to be designed with a certain curvature to ensure that the airflow can be promoted when the blades rotate. However, the curved design of the blades will cause the position of the blades to be uneven when placed on the conveyor belt, and the punching device will also exert a certain pressure on the blades during the downward pressure process, which will further cause the position of the blades to be offset, thereby affecting the accuracy of the punching position. So far, we have proposed a punching device for fan blade processing. Utility Model Content

[0004] In response to the shortcomings of existing punching devices for processing fan blades, the utility model provides a punching device for processing fan blades, which is equipped with a clamping device with an adjustable clamping angle. By adjusting the angle of the clamping device according to the curvature of the blade and rotating the clamping device, the blade punching angle can be fine-tuned, thereby improving the accuracy of the punching position positioning and solving the problems raised in the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a punching device for processing fan blades, comprising a conveying frame, the upper end of the conveying frame is movably sleeved with a conveyor belt, the outside of the conveyor belt is fixedly connected to a bracket, the inner movably sleeved with a disc, the side of the disc is fixedly connected to a first gear, the side of the conveying frame is fixedly connected to a guide rail, the inner movably sleeved with a side support plate of the guide rail, the inner movably sleeved with a rotating disk at the upper end of the side support plate, the inner side of the rotating disk is fixedly connected with a first cross beam, the inner movably sleeved with a second cross beam at the lower end of the first cross beam, the inner movably sleeved with an adjustment plate at the lower end of the second cross beam, a first hydraulic device is installed on one side of the adjustment plate, a hydraulic rod is provided inside the first hydraulic device, the lower end of the hydraulic rod is fixedly connected to a second motor, and one end of the output shaft of the second motor is fixedly connected to a stamping plate.

[0006] Preferably, an opening is provided in the middle of the bracket, and the middle of the disc is movably sleeved inside the opening.

[0007] Preferably, a threaded rod is installed on the internal thread of one side of the disc, a clamp is movably installed on the inner side of the threaded rod, the inner side of the clamp holds the fan blade, and the end of the fan blade to be drilled is set on one side of the bracket.

[0008] Preferably, the outside of the bracket is fixedly connected to a connecting plate, a first motor is installed in the middle of the connecting plate, a gear is installed at one end of the output shaft of the first motor, and the gear is meshed with the outside of the first gear.

[0009] Preferably, the side support plate is arranged in the middle of the upper end of the conveying frame, and the rotating disk is circular, and rotating handles are installed on both sides of the outside of the rotating disk.

[0010] Preferably, lead screws are installed inside the first crossbeam and the second crossbeam, and the adjustment plate is located directly below the second crossbeam.

[0011] Preferably, a punching knife is installed on one side of the stamping plate through a second hydraulic device, the stamping plate is in a U-shape, a discharge hole is opened inside the lower end of the stamping plate, and the punching knife is located just above the discharge hole.

[0012] Compared with the existing punching device for fan blade processing, the utility model has the following beneficial effects:

[0013] 1. The punching device for processing fan blades places the fan blade to be punched on the inner side of a disc and rotates the threaded rod at the same time. The threaded rod pushes the clamping plate to extrude and limit the position of the blade. At the same time, the clamping plate installed inside the rear end disc is adjusted. According to the different bending degrees of the blades, the angle of the disc is adjusted to drive the clamping plate to extrude and limit the special-shaped fan blades, thereby improving the stability of the fan blades of different models when clamping them and avoiding the bending of the blades, which affects the clamping effect due to the bending when the blades are placed.

[0014] 2. The punching device for processing fan blades can adjust the position of the blades and the inclination angle of the stamping plate by adjusting the angle of the rotating disk and the angle of the circular disk. At the same time, the first crossbeam and the lead screw installed inside the adjustment plate are started to control the lower end of the stamping plate to move to the lower part of the blade. The control can be adjusted in all directions according to the different drilling angles of the blades, thereby improving the convenience of fine-tuning the blade drilling angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a partially enlarged structural diagram of the punching equipment of the utility model;

[0017] Figure 3 This is an enlarged structural diagram of the clamping structure of the utility model;

[0018] Figure 4 This is a schematic cross-sectional view of the clamping structure of the utility model;

[0019] Figure 5 This is an enlarged structural diagram of point A of the present invention.

[0020] In the figure: 1. Conveyor frame; 2. Conveyor belt; 3. Bracket; 4. Disc; 5. First gear; 6. Threaded rod; 7. Clamp; 8. Connecting plate; 9. First motor; 10. Guide rail; 11. Side support plate; 12. Rotating disk; 13. First crossbeam; 14. Second crossbeam; 15. Adjusting plate; 16. First hydraulic device; 17. Hydraulic rod; 18. Second motor; 19. Punching plate; 20. Second hydraulic device; 21. Punching knife. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 A punching device for processing fan blades includes a conveyor frame 1, an upper end of the conveyor frame 1 is movably sleeved with a conveyor belt 2, the conveyor belt 2 is started, and the conveyor belt 2 drives the position of the fan blade to be adjusted, the outside of the conveyor belt 2 is fixedly connected to a bracket 3, the inner movably sleeved with a disc 4 of the bracket 3, the side of the disc 4 is fixedly connected to a first gear 5, when the first gear 5 rotates, it can drive the disc 4 to rotate, and the disc 4 drives the direction of the fan blade to be adjusted, the side of the conveyor frame 1 is fixedly connected to a guide rail 10, the inner movably sleeved with a side support plate 11 of the guide rail 10, the position of the side support plate 11 inside the guide rail 10 is adjusted, that is, the side support plate 11 drives the position of the punching device to be adjusted, the upper end of the side support plate 11 is movably sleeved with a rotating disk 12, the inner side of the rotating disk 12 A first crossbeam 13 is fixedly connected, and a second crossbeam 14 is movably sleeved inside the lower end of the first crossbeam 13. The lead screw installed inside the first crossbeam 13 and the second crossbeam 14 drives the horizontal position of the stamping plate 19 to adjust. An adjustment plate 15 is movably sleeved inside the lower end of the second crossbeam 14. A first hydraulic device 16 is installed on one side of the adjustment plate 15. A hydraulic rod 17 is provided inside the first hydraulic device 16. The hydraulic rod 17 drives the height of the stamping plate 19 to be adjusted. The lower end of the hydraulic rod 17 is fixedly connected to a second motor 18, and one end of the output shaft of the second motor 18 is fixedly connected to the stamping plate 19. The stamping plate 19 moves to the outside of the fan blade. At the same time, when the punching knife 21 is controlled to move downward, the punching knife 21 can punch the positions on the outside of the fan blade that need to be punched.

[0023] refer to Figure 3 An opening is opened in the middle of the bracket 3, and the middle of the disc 4 is movably sleeved inside the opening. An opening is opened inside the bracket 3, and the middle of the disc 4 is sleeved inside the opening, that is, the bracket 3 limits the moving trajectory of the disc 4, and the opening provides a moving trajectory for the threaded rod 6.

[0024] refer to Figure 3 A threaded rod 6 is installed on the internal thread of one side of the disc 4, and a splint 7 is movably installed on the inner side of the threaded rod 6. The inner side of the splint 7 clamps the fan blade, and the end of the fan blade to be drilled is set on one side of the bracket 3. By clamping the fan blade on the inner side of the splint 7, the threaded rod 6 is rotated, and the threaded rod 6 pushes the splint 7 to move inward, that is, the splint 7 can clamp and limit fan blades of different models, thereby improving the stability of the fan blade during positioning.

[0025] refer to Figure 3, a connecting plate 8 is fixedly connected to the outside of the bracket 3, a first motor 9 is installed in the middle of the connecting plate 8, a gear is installed at one end of the output shaft of the first motor 9, and at the same time, the gear is meshed with the outside of the first gear 5. The connecting plate 8 is used to drive the first motor 9 to be installed on one side of the disc 4. At the same time, the first motor 9 is started. The first motor 9 drives the gear to rotate, and the gear and the first gear 5 perform meshing movement, that is, starting the first motor 9 drives the disc 4 to rotate. During the rotation of the disc 4, the punching direction of the fan blade can be adjusted.

[0026] Reference Figure 1 , the side support plate 11 is arranged in the middle of the upper end of the conveying frame 1. At the same time, the rotating disc 12 is circular, and rotating handles are installed on both sides of the outside of the rotating disc 12. By arranging the side support plate 11 in the middle of the upper end of the conveying frame 1 and adjusting the position of the side support plate 11, the position of the punching device can be adjusted back and forth. At the same time, the rotating disc 12 is circular. Rotate the rotating handle installed on the side of the rotating disc 12, and the angle of the rotating disc 12 can be adjusted synchronously. After the angle of the rotating disc 12 is adjusted, the punching inclination angle can be adjusted.

[0027] Reference Figure 5 , a lead screw is installed inside the first cross beam 13 and the second cross beam 14. The adjusting plate 15 is located directly below the second cross beam 14. By starting the lead screws installed inside the first cross beam 13 and the second cross beam 14, the lead screws drive the positions of the second cross beam 14 and the adjusting plate 15 to be adjusted, so that the punching device can be adjusted back and forth, left and right on the horizontal plane, improving the convenience during its position adjustment.

[0028] Reference Figure 2 , a punching knife 21 is installed on one side of the punching plate 19 through a second hydraulic device 20. The punching plate 19 is in a U shape, and a discharge hole is opened inside the lower end of the punching plate 19. At the same time, the punching knife 21 is located directly above the discharge hole. By starting the first hydraulic device 16, the first hydraulic device 16 controls the height of the hydraulic rod 17 to be adjusted, and at the same time, the second motor 18 is started. The second motor 18 drives the direction of the punching plate 19 to be adjusted. After controlling the punching plate 19 to move to the punching area, the second hydraulic device 20 is started. The second hydraulic device 20 controls the punching knife 21 to move downward, that is, the punching knife 21 can punch the fan blade.

[0029] Working principle: When in use, the fan blade is placed on the inner side of the splint 7, and the threaded rod 6 is started. The threaded rod 6 drives the splint 7 to move inward, and at the same time, the splint 7 squeezes and limits the fan blade, and at the same time, the first motor 9 is started. The first motor 9 drives the angle of the disc 4 to adjust, and controls the two sets of clamping directions according to the different bending degrees of the fan blades. At the same time, the conveyor belt 2 is started, and the conveyor belt 2 drives the fan blade to move to the lower end of the side support plate 11. According to the different punching positions, the lead screw installed inside the first crossbeam 13 and the second crossbeam 14 is started, and the first hydraulic device 16 is started. The first hydraulic device 16 drives the stamping plate 19 to move to the outside of the punching area. At the same time, according to the different punching directions, the disc 4 rotates and turns to the rotating disk 12 at the same time, that is, the direction of the stamping plate 19 is adjusted, and the stamping plate 19 moves to the outside of the stamping area. At the same time, the second hydraulic device 20 is started, and the second hydraulic device 20 drives the punching knife 21 to move downward, that is, the punching knife 21 can punch the outside of the fan blade.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A punching device for processing fan blades, comprising a conveyor frame (1), wherein a conveyor belt (2) is movably sleeved on the upper end of the conveyor frame (1), a bracket (3) is fixedly connected to the outside of the conveyor belt (2), and a disc (4) is movably sleeved on the inside of the bracket (3), characterized in that: A first gear (5) is fixedly connected to the side surface of the disc (4). A guide rail (10) is fixedly connected to the side surface of the conveying frame (1). A side support plate (11) is movably sleeved inside the guide rail (10). A rotating disc (12) is movably sleeved inside the upper end of the side support plate (11). A first cross beam (13) is fixedly connected to the inner side of the rotating disc (12). A second cross beam (14) is movably sleeved inside the lower end of the first cross beam (13). An adjusting plate (15) is movably sleeved inside the lower end of the second cross beam (14). A first hydraulic device (16) is installed on one side of the adjusting plate (15). A hydraulic rod (17) is arranged inside the first hydraulic device (16). A second motor (18) is fixedly connected to the lower end of the hydraulic rod (17). A punching plate (19) is fixedly connected to one end of the output shaft of the second motor (18).

2. A punching device for processing fan blades according to claim 1, characterized in that: An opening is formed in the middle of the bracket (3), and the middle of the disc (4) is movably sleeved inside the opening.

3. The punching device for processing fan blades according to claim 1, characterized in that: A threaded rod (6) is installed inside one side of the disc (4) in a threaded manner. A clamping plate (7) is movably installed inside the inner side of the threaded rod (6). A fan blade is clamped inside the inner side of the clamping plate (7), and the end of the fan blade to be drilled is arranged on one side of the bracket (3).

4. The punching device for processing fan blades according to claim 1, characterized in that: A connecting plate (8) is fixedly connected to the outside of the bracket (3). A first motor (9) is installed in the middle of the connecting plate (8). A gear is installed at one end of the output shaft of the first motor (9), and at the same time, the gear is meshed with the outside of the first gear (5).

5. The punching device for processing fan blades according to claim 1, characterized in that: The side support plate (11) is arranged in the middle of the upper end of the conveying frame (1). At the same time, the rotating disc (12) is circular, and rotating handles are installed on both sides outside the rotating disc (12).

6. The punching device for processing fan blades according to claim 1, characterized in that: A lead screw is installed inside the first cross beam (13) and the second cross beam (14). The adjusting plate (15) is located directly below the second cross beam (14).

7. The punching device for processing fan blades according to claim 1, characterized in that: A punching knife (21) is installed on one side of the punching plate (19) through a second hydraulic device (20). The punching plate (19) is in a U shape. A discharge hole is formed inside the lower end of the punching plate (19), and at the same time, the punching knife (21) is located directly above the discharge hole.

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