Intelligent continuous processing production line for lithium battery negative electrode containing plate

By designing an intelligent continuous processing production line for lithium battery negative electrode plates and adopting automated control and PLC systems, the problems of low production efficiency and safety risks were solved, and efficient and safe automated production was achieved.

CN223338509UActive Publication Date: 2025-09-16YUNNAN SUOTONG YUN ALUMINUM CARBON MATERIAL CO LTD
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Patent Information

Application Number
CN202422609219.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-16
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The production efficiency of lithium battery negative electrode packaging materials is low, there are manual errors and safety risks, high labor costs, and a complicated production process.

Method used

An intelligent continuous processing production line for lithium battery negative electrode plates is designed. It adopts automated control and multiple sensor detection, centrally controls equipment operation through a PLC control system, and realizes automated cutting and transportation of materials.

Benefits of technology

It improves production efficiency, reduces labor costs and safety hazards, lowers management costs, and realizes automated production without human intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent continuous processing production line for a lithium battery negative electrode containing plate, which comprises a first process processing system, a second process processing system, a third process processing system and a fourth process processing system, according to the second-procedure machining system, the first-procedure product is cut for the second time through a second-procedure sawing machine according to the width required by the product technology, and a second-procedure product is generated; the third working procedure processing system is used for finally cutting the second working procedure product through a third working procedure sawing machine to obtain a final product; and the final product is transported to a finished product offline platform of the production line. According to the continuous processing production line, automatic control and production are adopted, the production efficiency of the lithium battery cathode containing plate is greatly improved, the automatic production line does not need manual intervention, the labor cost is reduced, the management cost is reduced, and meanwhile potential safety hazards in the transportation process are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing plates for containing negative electrodes of lithium batteries, and in particular to an intelligent continuous processing production line for plates for containing negative electrodes of lithium batteries. Background Art

[0002] At present, the production of negative electrode materials for lithium batteries mainly relies on manual handling, loading, positioning, measuring, adjusting, starting equipment and other complex processes. Each cutting step requires manual repetition of the above operations, and the production efficiency is extremely low. Not only will the production process introduce manual errors and generate a large amount of waste, but also because the materials are relatively heavy, there are certain safety risks in the production process. There is a lot of manual participation and the labor cost is very high, resulting in high production costs for box boards.

[0003] Therefore, based on the above technical problems, technicians in this field urgently need to develop an intelligent continuous processing production line for lithium battery negative electrode containing plates. Utility Model Content

[0004] The purpose of this utility model is to provide an intelligent continuous processing production line for lithium battery negative electrode containing plates. The production line adopts automated control and production, which greatly improves the production efficiency of lithium battery negative electrode containing plates. The automatic production line does not require human intervention, reduces labor costs, reduces management costs, and also reduces safety hazards during transportation.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] The utility model discloses an intelligent continuous processing production line for lithium battery negative electrode containing plates, which includes the following steps according to the process flow:

[0007] a first-process processing system, wherein the first-process processing system receives the material to be processed and transports it to a first-process sawing machine of the first-process processing system for first processing, wherein the material to be processed is first cut by the first-process sawing machine according to the thickness required by the product process, and a first-process product is produced;

[0008] a second-process processing system, wherein the second-process processing system receives the first-process product and transports the first-process product to a second-process sawing machine of the second-process processing system for a second processing, wherein the first-process product is cut a second time by the second-process sawing machine in accordance with the width required by the product process, thereby producing a second-process product; and

[0009] a third-process processing system, wherein the third-process processing system receives the second-process product, and the third-process processing system transports the second-process product to a third-process sawing machine of the third-process processing system for a third processing, and the third-process processing system performs a final cutting on the second-process product by the third-process sawing machine to obtain a final product;

[0010] The final product is transported to the finished product off-line platform of the production line.

[0011] Furthermore, the first process processing system includes the following steps in sequence according to the process flow:

[0012] A transition roller platform, to which the material to be processed is transported by a forklift, and the material to be processed is transported to the downstream of the process by the transport rollers of the transition roller platform;

[0013] A first process loading trolley cooperates with the transition roller platform, the first process loading trolley receives the material to be processed and transports the material to be processed to the first process sawing machine according to the detection results of the sensor; and

[0014] Said first process sawing machine;

[0015] The surface of the loading trolley for the first step is provided with transport rollers and a clamping and positioning device for positioning and fixing the material to be processed.

[0016] Furthermore, the second process processing system includes the following steps in sequence according to the process flow:

[0017] A turning operation platform, wherein the turning operation platform drives the first process product to turn 90 degrees through a turning component;

[0018] a second process loading trolley receiving the first process product after the flipping operation platform, wherein the second process loading trolley positions and fixes the first process product through a clamping and positioning device; and

[0019] The second process sawing machine;

[0020] The surface of the second step loading trolley is provided with transport rollers and the clamping and positioning device.

[0021] Furthermore, the third process processing system includes the following steps in sequence according to the process flow:

[0022] A third process loading trolley receiving the second process product transported by the second process loading trolley; and

[0023] A three-step sawing machine located downstream of the third-step loading trolley process;

[0024] The finished product off-line platform is provided downstream of the three-step sawing machine, and the finished product off-line platform is used to receive the final product.

[0025] Furthermore, the first process processing system, the second process processing system and the third process processing system all detect whether the corresponding materials or products are in place through sensors;

[0026] The first process processing system, the second process processing system and the third process processing system all detect whether the sawing machine of the corresponding process is in working state through the PLC control system, so as to control the operation of the corresponding equipment using the PLC control system.

[0027] In the above technical solution, the utility model provides an intelligent continuous processing production line for lithium battery negative electrode containing plates, which has the following beneficial effects:

[0028] The continuous processing production line of the utility model adopts automated control and production, which greatly improves the production efficiency of lithium battery negative electrode containing plates. The automatic production line does not require human intervention, reduces labor costs, reduces management costs, and also reduces safety hazards during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0030] Figure 1 This is a system flow chart of an intelligent continuous processing production line for lithium battery negative electrode containing plates disclosed in an embodiment of the present application;

[0031] Figure 2 This is a system flow chart of the first process processing system of an intelligent continuous processing production line for lithium battery negative electrode holding plates disclosed in an embodiment of the present application;

[0032] Figure 3 This is a system flow chart of the second process processing system of an intelligent continuous processing production line for lithium battery negative electrode containing plates disclosed in an embodiment of the present application;

[0033] Figure 4 This is a system flow chart of the third process processing system of an intelligent continuous processing production line for lithium battery negative electrode containing plates disclosed in an embodiment of the present application.

[0034] Description of reference numerals:

[0035] 1. First process processing system; 2. Second process processing system; 3. Third process processing system;

[0036] 101. Transition roller platform; 102. First process loading trolley; 103. First process sawing machine;

[0037] 201, flip operating platform; 202, second process loading trolley; 203, second process sawing machine;

[0038] 301, third process loading trolley; 302, finished product unloading platform; 303, third process sawing machine;

[0039] 401. Materials to be processed; 402. Products of the first process; 403. Products of the second process; 404. Final products. DETAILED DESCRIPTION

[0040] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0041] See also Figures 1 to 4 As shown;

[0042] This embodiment discloses an intelligent continuous processing production line for lithium battery negative electrode plate. The continuous processing production line includes the following steps according to the process flow:

[0043] The first process processing system 1 receives the material 401 to be processed and transports it to the first process sawing machine 103 of the first process processing system 1 for the first processing. The material 401 to be processed is cut by the first process sawing machine 103 according to the thickness required by the product process, and a first process product 402 is produced.

[0044] The second process processing system 2 receives the first process product 402 and transports the first process product 402 to the second process sawing machine 203 of the second process processing system 2 for a second processing. The first process product 402 is cut a second time by the second process sawing machine 203 in accordance with the product process requirement width, thereby producing the second process product 403; and

[0045] The third process processing system 3 receives the second process product 403, and the third process processing system 3 transports the second process product 403 to the third process sawing machine 303 of the third process processing system 3 for third processing. The third process processing system 3 performs a final cutting on the second process product 403 by the third process sawing machine 303 to obtain a final product 404;

[0046] The final product 404 is transported to the finished product off-line platform 302 of the production line.

[0047] Specifically, this embodiment discloses an intelligent continuous processing production line for lithium battery negative electrode containing plates. First, the intelligent continuous processing production line of this embodiment uses multiple sensors to detect whether the corresponding products / materials are in place, and centrally controls the operation of each device through a PLC control system. Among them, according to the process flow, the production line of this embodiment includes a first process processing system 1, a second process processing system 2 and a third process processing system 3 in sequence. The first process processing system 1 of this embodiment mainly receives the material to be processed and uses the first process sawing machine 103 to cut to obtain the first process product 402, and the first process sawing machine 103 mainly performs the first cutting according to the thickness requirement in the pre-set process parameters; secondly, the second process processing system 2 of this embodiment mainly receives the first process product 402 and then uses the second process sawing machine 203 to cut to obtain the second process product 403, and the second process sawing machine 203 mainly performs the second cutting according to the width requirement in the pre-set process parameters; finally, the third process processing system 3 of this embodiment mainly receives the second process product 403 and then uses the third process sawing machine 303 to cut to obtain the final product 404. Finally, the final product 404 is received by the finished product offline platform 302 and processed centrally. Since the production line of this embodiment is centrally controlled by a PLC control system, each process is detected by metal sensing sensors, mechanical limit sensors, etc., and the detection signals are transmitted to the PLC control system to enable the PLC control system to control the operation of each device.

[0048] Preferably, the first process processing system of this embodiment includes the following steps in order according to the process flow:

[0049] The material 401 to be processed is transported to the transition roller platform 101 by a forklift, and the material 401 to be processed is transported to the downstream of the process by the transport rollers of the transition roller platform 101;

[0050] A first process loading trolley 102 cooperates with the transition roller platform 101 , the first process loading trolley 102 receives the material 401 to be processed and transports the material 401 to the first process sawing machine 103 according to the sensor detection result; and

[0051] First process sawing machine 103;

[0052] The surface of the first step loading trolley 102 has transport rollers and a clamping and positioning device for positioning and fixing the material 401 to be processed.

[0053] Preferably, the second process processing system 2 of this embodiment includes the following steps in order according to the process flow:

[0054] The turning operation platform 201 drives the first process product 402 to turn 90 degrees through the turning component;

[0055] a second process loading trolley 202 receiving the first process product 402 after flipping from the flipping operation platform 201, and the second process loading trolley 202 positioning and fixing the first process product 402 through a clamping and positioning device; and

[0056] Second process sawing machine 203;

[0057] The surface of the second step loading trolley 202 is provided with transport rollers and a clamping and positioning device.

[0058] Preferably, the third process processing system 3 of this embodiment includes the following steps in sequence according to the process flow:

[0059] a third process loading trolley 301 receiving the second process product 403 transported by the second process loading trolley 202; and

[0060] The third process sawing machine 303 is located downstream of the third process loading trolley 301;

[0061] A finished product off-line platform 302 is provided downstream of the three-step sawing machine 303 , and the finished product off-line platform 302 is used to receive the final product 404 .

[0062] The first process processing system 1, the second process processing system 2 and the third process processing system 3 of this embodiment all use sensors to detect whether the corresponding materials or products are in place;

[0063] The first process processing system 1 , the second process processing system 2 and the third process processing system 3 all detect whether the sawing machines of the corresponding processes are in working state through the PLC control system, so as to control the operation of the corresponding equipment using the PLC control system.

[0064] During operation, the material is first transported to the transition roller platform 101 by a forklift. When it senses that the first-process loading trolley 102 is idle, the transition roller platform 101 transports the material to be processed 401 to the first-process loading trolley 102. Then the first-process loading trolley 102 will automatically position and automatically clamp the material to be processed 401 and enter the waiting for cutting stage. When the first-process sawing machine 103 gives an idle command, the material to be processed 401 follows the first-process loading trolley 102 into the first-process sawing machine 103. The first-process sawing machine 103 performs the first cutting of the required thickness of the product according to the pre-set program.

[0065] Secondly, after the first cutting, the first process loading trolley 102 transfers the first process product 402 to the flipping operation platform 201. The flipping operation platform 201 uses a cylinder with a clamp to clamp the first process product 402. This step can also eliminate the cutting seam. Then the flipping operation platform 201 flips the first process product 402 90° to switch to another processing surface and stacks the first process products 402 into a pile. When the second process loading trolley 202 is idle, it is transported to the second process loading trolley 202. The second process loading trolley 202 automatically positions and clamps the first process product 402. When the second process sawing machine 203 sends an idle signal and the second process loading trolley 202 has a ready completion signal, the second process loading trolley 202 transports the first process product 402 to the second process sawing machine 203 for cutting the product width. After the outer wall is cut, the product is now in the long, strip-like shape required by the manufacturing process. The second-stage loading trolley 202 transports the long, second-stage product 403 to the third-stage loading trolley 301. The third-stage loading trolley 301 then automatically transports the second-stage product 403 to the third-stage sawing machine 303 for final processing. The third-stage sawing machine 303 completes the final cutting, completing all required dimensions. The finished product is then transported by the third-stage loading trolley 301 to the finished product unloading platform 302, which automatically unloads the product. After completing their transport and processing tasks, all trolleys return to their base positions for the next round of processing, continuing the continuous processing cycle.

[0066] In the above technical solution, the utility model provides an intelligent continuous processing production line for lithium battery negative electrode containing plates, which has the following beneficial effects:

[0067] The continuous processing production line of the utility model adopts automated control and production, which greatly improves the production efficiency of lithium battery negative electrode containing plates. The automatic production line does not require human intervention, reduces labor costs, reduces management costs, and also reduces safety hazards during transportation.

[0068] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An intelligent continuous processing production line for lithium battery negative electrode plates, characterized in that: The continuous processing production line includes the following steps according to the process flow: A first process processing system (1), wherein the first process processing system (1) receives a material to be processed (401) and transports the material to be processed to a first process sawing machine (103) of the first process processing system (1) for first processing, wherein the material to be processed (401) is first cut by the first process sawing machine (103) in accordance with thickness requirements of a product process, and a first process product (402) is produced; a second process processing system (2), wherein the second process processing system (2) receives the first process product (402), and the second process processing system (2) transports the first process product (402) to a second process sawing machine (203) of the second process processing system (2) for second processing, wherein the first process product (402) is cut a second time by the second process sawing machine (203) in accordance with a width required by the product process, and a second process product (403) is produced; and a third-process processing system (3), wherein the third-process processing system (3) receives the second-process product (403), and the third-process processing system (3) transports the second-process product (403) to a third-process sawing machine (303) of the third-process processing system (3) for third processing, and the third-process processing system (3) performs final cutting on the second-process product (403) by the third-process sawing machine (303) to obtain a final product (404); The final product (404) is transported to the finished product off-line platform (302) of the production line.

2. The intelligent continuous processing production line for lithium battery negative electrode plate according to claim 1, characterized in that: The first process processing system (1) includes the following steps in order according to the process flow: A transition roller platform (101), wherein the material to be processed (401) is transported to the transition roller platform (101) by a forklift, and the material to be processed (401) is transported to a process downstream via a transport roller of the transition roller platform (101); a first process loading trolley (102) cooperating with the transition roller platform (101), the first process loading trolley (102) receiving the material to be processed (401) and transporting the material to be processed (401) to the first process sawing machine (103) according to sensor detection conditions; and The first process sawing machine (103); The surface of the first process loading trolley (102) is provided with transport rollers and a clamping and positioning device for positioning and fixing the material to be processed.

3. The intelligent continuous processing production line for lithium battery negative electrode plate according to claim 1, characterized in that: The second process processing system (2) includes the following steps in order according to the process flow: A turning operation platform (201), wherein the turning operation platform (201) drives the first process product (402) to turn 90 degrees through a turning component; a second process loading trolley (202) receiving the first process product (402) after flipping on the flip operation platform (201), wherein the second process loading trolley (202) positions and fixes the first process product (402) through a clamping and positioning device; and The second-step sawing machine (203); The surface of the second-step loading trolley (202) is provided with transport rollers and the clamping and positioning device.

4. The intelligent continuous processing production line for lithium battery negative electrode plate according to claim 3, characterized in that: The third process processing system (3) includes the following steps in order according to the process flow: a third process loading trolley (301) receiving the second process product (403) transported by the second process loading trolley (202); and A third-step sawing machine (303) located downstream of the third-step loading trolley (301); The finished product off-line platform (302) is provided downstream of the three-step sawing machine (303), and the finished product off-line platform (302) is used to receive the final product (404).

5. An intelligent continuous processing production line for lithium battery negative electrode containing plates according to any one of claims 2 to 4, characterized in that: The first process processing system (1), the second process processing system (2) and the third process processing system (3) all detect whether the corresponding materials or products are in place through sensors; The first process processing system (1), the second process processing system (2) and the third process processing system (3) all detect whether the sawing machine of the corresponding process is in a working state through a PLC control system, so as to control the operation of the corresponding equipment using the PLC control system.