Polishing device for PC stone-like water permeable brick production
By designing a grinding device with automatic turning, dust reduction and debris collection functions, the problems of low grinding efficiency and difficult dust control of permeable bricks in the existing technology are solved, and an efficient and clean grinding process is achieved.
Patent Information
- Application Number
- CN202422770450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing grinding device can only grind one side of the permeable brick, and workers need to manually turn it over, resulting in low efficiency. In addition, dust cannot be effectively controlled during the grinding process, affecting the environment and workers' health.
A grinding device consisting of a turning assembly, a grinding assembly, a spraying assembly and a recovery assembly was designed to realize automatic turning over of permeable bricks, dust reduction and debris collection. The automatic flipping of permeable bricks was achieved through slide rails, sliding sleeves and rectangular frames. The spraying assembly used a water pump and a nozzle to reduce dust, and the recovery assembly collected debris and debris.
It improves grinding efficiency, reduces worker operations, effectively controls dust, and improves the cleanliness and safety of the working environment.
Smart Images

Figure CN223339045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding devices, in particular to a grinding device used for producing PC imitation stone permeable bricks. Background Art
[0002] Permeable bricks are new building materials developed to solve the problem of urban surface hardening, create a high-quality natural living environment, and maintain the ecological balance of the city. They have the characteristics of maintaining the permeability and moisture retention of the ground, anti-slip, high strength, cold resistance, weathering resistance, noise reduction, and sound absorption. They use slag waste and waste ceramics as raw materials and are formed twice. They are green and environmentally friendly products. During the production process, permeable bricks need to be polished with a grinding device to make the surface of the bricks smooth and flat.
[0003] Currently available grinding devices can only grind one side of a permeable brick. When grinding the other side, the brick needs to be removed and turned over before grinding can continue. This results in low grinding efficiency and the dust generated during the grinding process cannot be effectively controlled, which has a certain impact on the environment and workers. To this end, those skilled in the art have provided a grinding device for the production of PC imitation stone permeable bricks to solve the problems raised in the above background technology. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a grinding device for the production of PC imitation stone permeable bricks, which solves the problem proposed in the above background technology that workers need to take out the permeable bricks and turn them over before continuing to grind the other side, resulting in low grinding efficiency and the dust generated during the grinding process cannot be effectively controlled, thereby causing certain impacts on the environment and workers.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a grinding device for the production of PC imitation stone permeable bricks, comprising a base frame, a protective cover fixedly connected to the outer top surface of the base frame by bolts, slide rails fixedly installed at both ends of the outer top surface of the base frame and located inside the protective cover, and a flip assembly for flipping the permeable bricks is provided between the two slide rails;
[0006] A grinding surface component for grinding the permeable bricks is provided on the inner top surface of the protective cover;
[0007] The outer top surface of the protective cover is also provided with a spraying assembly for reducing dust generated during the grinding process;
[0008] The interior of the chassis is provided with a recovery component for collecting debris, gravel and other fixed debris generated during the grinding process.
[0009] As a further technical solution of the present invention, the flip assembly includes a sliding sleeve slidably connected to the outer wall of the corresponding side of the two sliding rails, a rectangular frame is commonly connected between the two sliding sleeves, and a limit frame for placing permeable bricks is rotatably installed on the inner walls of both sides of the rectangular frame, and positioning parts are rotatably installed on the outer surfaces of the upper and lower ends of the rectangular frame.
[0010] As a further technical solution of the present invention, the positioning member includes card plates symmetrically mounted on both sides of the outer bottom surface of the rectangular frame, and the outer top surfaces of the four card plates are provided with through-type card slots that can be plugged into each other.
[0011] As a further technical solution of the present invention, the grinding assembly includes an automatic push rod fixedly installed at the center position of the outer top surface of the protective cover, the output end of the automatic push rod extends to the interior of the protective cover and is fixedly connected to a circular frame, and a rotating shaft is rotatably installed on the outer bottom surface of the circular frame. One end of the rotating shaft is fixedly connected to a grinding disc, and the other end of the rotating shaft extends to the interior of the square frame and is fixedly connected to the output end of the drive motor fixedly installed on the inner bottom surface of the square frame.
[0012] As a further technical solution of the present invention, the spray assembly includes water pipes fixedly connected to the inner walls on both sides of the protective cover, and nozzles are connected at equal intervals on the outer walls of the corresponding sides of the two water pipes. A water tank is fixedly installed on the outer top surface of the protective cover, and a water pump is fixedly installed on the outer top surface of the water tank. The input end of the water pump is connected to the water tank through pipe one, and the output end of the water pump is connected to a diversion pipe through pipe two. Both ends of the diversion pipe extend to the interior of the protective cover and are connected to the two water pipes.
[0013] As a further technical solution of the present invention, the circular assembly includes a collection box, which is placed inside a semi-open slot opened on the inner bottom surface of the base frame, and handles are fixedly connected to the outer side walls on both sides of the collection box.
[0014] The utility model provides a grinding device for the production of PC imitation stone permeable bricks, which has the following beneficial effects compared with the prior art:
[0015] 1. This design is a grinding device for the production of PC imitation stone permeable bricks. The sliding rails, sliding sleeves and rectangular frames are used to drive the permeable bricks for grinding operations. At the same time, the cooperation between the limit frame and the positioning parts can quickly drive the permeable bricks to flip over on both sides, eliminating the need for workers to take out the permeable bricks and turn them over before continuing the grinding operation, thereby improving the work efficiency of the grinding operation.
[0016] 2. This design is a grinding device for the production of PC imitation stone permeable bricks. The automatic push rod can drive the grinding disc to move up and down inside the protective cover, and driven by the drive motor, it can grind permeable bricks of different thicknesses, thereby improving practicality.
[0017] 3. This design of a grinding device for the production of PC imitation stone permeable bricks uses a water pump to transport water from the water tank along pipes 1 and 2 to the diversion pipe. The water is then sprayed through the nozzle on the water spray pipe to reduce dust generated during the grinding process. It also cools the high temperature generated by the grinding disc during the grinding operation, thereby further improving practicality.
[0018] 4. This design is a grinding device for the production of PC imitation stone permeable bricks. Through the cooperation between the collection box and the handle, the collection box can be quickly pulled out from the base frame, and then the collected debris, gravel and other fixed debris and sewage can be cleaned, thereby improving the cleanliness of the grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a grinding device used in the production of PC imitation stone permeable bricks;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of a grinding device used in the production of PC imitation stone permeable bricks;
[0021] Figure 3 This is a schematic diagram of the overall structure of a grinding device used in the production of PC imitation stone permeable bricks.
[0022] In the picture:
[0023] 1. Base frame; 101. Protective cover; 102. Slide rail;
[0024] 2. Flip assembly; 201. Sliding sleeve; 202. Rectangular frame; 203. Limit frame; 204. Positioning piece; 205. Card plate;
[0025] 3. Grinding assembly; 301. Automatic push rod; 302. Reciprocating frame; 303. Rotating shaft; 304. Grinding disc; 305. Driving motor;
[0026] 4. Spray assembly; 401. Spray pipe; 402. Spray head; 403. Water tank; 404. Water pump; 405. Pipeline 1; 406. Pipeline 2; 407. Diverter pipe;
[0027] 5. Recycling assembly; 501. Collection box; 502. Notch; 503. Handle. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-3 The utility model provides a technical solution of a grinding device for the production of PC imitation stone permeable bricks: it includes a base frame 1, a protective cover 101 is fixedly connected to the outer top surface of the base frame 1 by bolts, and slide rails 102 are fixedly installed at both ends of the outer top surface of the base frame 1 and inside the protective cover. A flipping assembly 2 for flipping the permeable bricks is provided between the two slide rails 102, and the flipping assembly 2 includes a sliding sleeve 201 slidably connected to the outer wall of the corresponding side of the two slide rails 102, and a rectangular frame 202 is commonly connected between the two sliding sleeves 201, and a limit frame 203 for placing the permeable bricks is rotatably installed on the inner side walls of both sides of the rectangular frame 202. At the same time, positioning members 204 are rotatably installed on the outer surfaces of the upper and lower ends of the rectangular frame 202, and the positioning members 204 include card plates 205 symmetrically rotatably installed on both sides of the outer bottom surface of the rectangular frame 202, and the outer top surfaces of the four card plates 205 are provided with card slots that can be plugged into each other and are through-type. The clamping plates 205 are first rotated in sequence to make them plug into each other to limit the limit frame 203 to prevent it from flipping over during grinding and affecting the subsequent grinding quality. Then, the permeable bricks to be ground are placed in the limit frame 203 in sequence, and the clamping plates 205 can also support the permeable bricks to a certain extent. Then, the rectangular frame 202 is pushed to move along the slide rail 102 toward the inside of the protective cover 101 to carry out the grinding operation. When one side of the permeable brick is polished and moved out of the protective cover 101, the clamping plates 205 are rotated to separate them from each other to release the limitation of the limit frame 203. Then, the limit frame 203 is rotated to drive the permeable brick to flip over, and the clamping plates 205 are closed again. Then, the rectangular frame 202 is pushed into the protective cover 101 again to grind the other side thereof. There is no need for workers to take out the permeable bricks and turn them over before continuing the grinding operation, thereby improving the work efficiency of the grinding operation.
[0030] A grinding surface assembly 3 for grinding permeable bricks is provided on the inner top surface of the protective cover 101. The grinding surface assembly 3 includes an automatic push rod 301 fixedly installed at the center position of the outer top surface of the protective cover 101. The output end of the automatic push rod 301 extends to the interior of the protective cover 101 and is fixedly connected to a circular frame 302. A rotating shaft 303 is rotatably installed on the outer bottom surface of the circular frame 302. One end of the rotating shaft 303 is fixedly connected to a grinding disc 304. The other end of the rotating shaft 303 extends to the interior of the square frame and is fixedly connected to the output end of a drive motor 305 fixedly installed on the inner bottom surface of the square frame. After the permeable brick enters the protective cover 101, the automatic push rod 301 is started to drive the square frame with the grinding disc 304 to move up and down inside the protective cover 101, and the grinding disc 304 is allowed to abut against the permeable brick. Then, the drive motor 305 is started to drive the rotating shaft 303 to rotate, thereby driving the grinding disc 304 to continuously grind the outer top surface of the permeable brick, thereby improving practicality.
[0031] A spray assembly 4 for reducing dust generated during the grinding process is also provided on the outer top surface of the protective cover 101. The spray assembly 4 includes a water spray pipe 401 fixedly connected to the inner side walls on both sides of the protective cover 101, and nozzles 402 are connected at equal intervals on the outer walls of the corresponding sides of the two water spray pipes 401. A water tank 403 is fixedly installed on the outer top surface of the protective cover 101, and a water pump 404 is fixedly installed on the outer top surface of the water tank 403. The input end of the water pump 404 is connected to the water tank 403 through pipe 1 405, and the output end of the water pump 404 is connected to a diversion pipe 407 through pipe 2 406. Both ends of the diversion pipe 407 extend to the interior of the protective cover 101 and are connected to the two water spray pipes 401. When a large amount of dust is generated during the grinding process, the water pump 404 is activated to generate suction and transport water from the water tank 403 along the first pipe 405 and the second pipe 406 to the diversion pipe 407. The water is then introduced through the diversion pipe 407 into the two water spray pipes 401 and sprayed by the plurality of nozzles 402. This reduces the dust generated during the grinding process and also reduces the temperature of the grinding disc 304 generated during the grinding operation, thereby further improving practicality.
[0032] The interior of the base frame 1 is equipped with a recovery assembly 5 for collecting debris, gravel, and other fixed debris generated during the grinding process. The recovery assembly 5 includes a collection box 501, which is placed within a semi-open slot 502 provided on the inner bottom surface of the base frame 1. Handles 503 are fixedly connected to the outer walls of the collection box 501 on both sides. When debris, gravel, and other fixed debris generated during the grinding process, as well as wastewater generated by dust and cooling, are intercepted by the protective cover 101 and fall into the collection box 501 for recovery. After the collection box 501 has been recovered, the handle 503 is grasped to quickly pull the collection box 501 away from the base frame 1, and the interior of the collection box 501 can be cleaned, thereby improving the cleanliness of the grinding process.
[0033] The working principle of the present invention is as follows: when in use, first rotate the card plate 205 to make them plug into each other to limit the limit frame 203, then place the permeable bricks to be polished in the limit frame 203 in turn, and then push the rectangular frame 202 along the slide rail 102 to move toward the inside of the protective cover 101, and let the permeable bricks be under the polishing disc 304.
[0034] At the same time, the automatic push rod 301 is started to drive the square frame with the grinding disc 304 to move downward inside the protective cover 101, so that the grinding disc 304 and the permeable brick are in contact with each other, and then the drive motor 305 is started to drive the rotating shaft 303 to rotate, thereby driving the grinding disc 304 to continuously grind the outer surface of the permeable brick.
[0035] At the same time, when a large amount of dust is generated during the grinding process, the water pump 404 is started to generate suction and the water source in the water tank 403 is transported to the diversion pipe 407 along the pipe 1 405 and the pipe 2 406. The water is then introduced into the two water spray pipes 401 through the diversion pipe 407 and sprayed through several nozzles 402 to reduce the dust generated during the grinding process. At the same time, the high temperature generated by the grinding disc 304 during the grinding operation can also be cooled.
[0036] Secondly, the debris, gravel and other fixed debris generated during the grinding process and the sewage generated by dust reduction and cooling are intercepted by the protective cover 101 and fall into the collection box 501 for recycling.
[0037] Then, when one side of the permeable brick is polished and removed from the protective cover 101, the card plate 205 is rotated to separate them from each other to release the limitation of the limit frame 203, and the limit frame 203 is rotated to drive the permeable brick to turn over, and the card plate 205 is closed again, and then the rectangular frame 202 is pushed into the protective cover 101 again to polish the other side.
[0038] Finally, after the collection box 501 is collected, the handle 503 is grasped to quickly pull the collection box 501 off the base frame 1, and the inside of the collection box 501 is cleaned. After cleaning, the collection box 501 is placed on the base frame 1 along the slot 502 again.
[0039] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A grinding device for the production of PC imitation stone permeable bricks, characterized in that: The invention comprises a base frame (1), a protective cover (101) being fixedly connected to the outer top surface of the base frame (1) by means of bolts, slide rails (102) being fixedly installed at both ends of the outer top surface of the base frame (1) and located inside the protective cover, and a flip assembly (2) for flipping the permeable brick is provided between the two slide rails (102); A grinding assembly (3) for grinding the permeable bricks is provided on the inner top surface of the protective cover (101); The outer top surface of the protective cover (101) is also provided with a spraying assembly (4) for reducing dust generated during the grinding process; A recovery component (5) is provided inside the base frame (1) for collecting debris, gravel and other fixed debris generated during the grinding process.
2. A grinding device for producing PC imitation stone permeable bricks according to claim 1, characterized in that: The flip assembly (2) comprises a sliding sleeve (201) slidably connected to the outer wall of the corresponding side of the two sliding rails (102); a rectangular frame (202) is commonly connected between the two sliding sleeves (201); and a limit frame (203) for placing permeable bricks is rotatably mounted on the inner side walls of both sides of the rectangular frame (202); and positioning members (204) are rotatably mounted on the outer surfaces of the upper and lower ends of the rectangular frame (202).
3. A grinding device for producing PC imitation stone permeable bricks according to claim 2, characterized in that: The positioning member (204) comprises card plates (205) symmetrically mounted on both sides of the outer bottom surface of the rectangular frame (202), and the outer top surfaces of the four card plates (205) are provided with through-type card slots that can be plugged into each other.
4. A grinding device for producing PC imitation stone permeable bricks according to claim 1, characterized in that: The grinding assembly (3) comprises an automatic push rod (301) fixedly mounted at the center position of the outer top surface of the protective cover (101), an output end of the automatic push rod (301) extending into the interior of the protective cover (101) and fixedly connected to a circular frame (302), a rotating shaft (303) rotatably mounted on the outer bottom surface of the circular frame (302), one end of the rotating shaft (303) being fixedly connected to a grinding disc (304), and the other end of the rotating shaft (303) extending into the interior of the square frame and fixedly connected to the output end of a driving motor (305) fixedly mounted on the inner bottom surface of the square frame.
5. A grinding device for producing PC imitation stone permeable bricks according to claim 1, characterized in that: The spray assembly (4) includes a water spray pipe (401) fixedly connected to the inner side walls on both sides of the protective cover (101), and nozzles (402) are connected to the outer walls of the two corresponding sides of the water spray pipes (401) at equal intervals. A water tank (403) is fixedly installed on the outer top surface of the protective cover (101), and a water pump (404) is fixedly installed on the outer top surface of the water tank (403). The input end of the water pump (404) is connected to the water tank (403) through a pipe 1 (405), and the output end of the water pump (404) is connected to a diversion pipe (407) through a pipe 2 (406). Both ends of the diversion pipe (407) extend into the interior of the protective cover (101) and are connected to the two water spray pipes (401).
6. A grinding device for producing PC imitation stone permeable bricks according to claim 1, characterized in that: The recycling assembly (5) comprises a collection box (501), which is placed inside a semi-open slot (502) provided on the inner bottom surface of the base frame (1), and handles (503) are fixedly connected to the outer side walls of both sides of the collection box (501).