Plastic bottle punching device

By adopting the design of blanking mechanism and mobile drive parts in the plastic bottle punching and cutting device, the problem of cumbersome mold disassembly when changing specifications of traditional equipment is solved, and rapid replacement and efficient production are achieved.

CN223339618UActive Publication Date: 2025-09-16TRUKING TECH LTD
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Patent Information

Application Number
CN202422823502.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-16
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Traditional punching equipment requires disassembly of the entire die set when changing punching specifications. The operation cycle is long and requires a large number of people, which affects production efficiency.

Method used

The invention adopts a plastic bottle punching device including a first blade plate and a second blade plate, converts the bottle body from a horizontal state to a vertical state through a blanking mechanism, and utilizes a movable driving member to drive the bottle supporting plate to move, so that the bottle body falls to the bottle body conveying mechanism, thereby avoiding the phenomenon of bottle falling. The structure is simple and the operation is convenient.

Benefits of technology

The punching specifications can be changed without disassembling the entire mold, reducing the number of operators and time, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic bottle punching device which comprises a first knife edge plate and a second knife edge plate which are oppositely arranged, a punching piece used for punching a single bottle body is arranged in the first knife edge plate in a penetrating mode, the second knife edge plate is in butt joint with a blanking mechanism, and the blanking mechanism is provided with a bottle supporting plate, a movable driving piece and a single bottle channel. And a bottle body conveying mechanism is arranged below the bottle supporting plate. During production, the punching piece punches single bottle bodies, the bottle bodies fall onto the bottle supporting plate through the single bottle channels respectively, the movable driving piece drives the bottle supporting plate to move, the bottle bodies fall onto the bottle body conveying mechanism, the phenomenon that the single bottle bodies fall down due to the light weight is prevented, and subsequent further slitting is not needed. When row bottle bodies need to be produced, the whole set of die does not need to be disassembled, only the punching piece and the blanking mechanism without the single bottle channel need to be replaced, operation is convenient, replacement time can be saved, and replacement can be completed by at least one person.
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Description

Technical Field

[0001] The utility model relates to a continuous blowing, filling and sealing integrated machine, in particular to a plastic bottle punching and cutting device. Background Art

[0002] To save equipment costs, continuous blow-fill-seal machines require a variety of punching requirements for different specifications of plastic bottle sheets. For example, it's common to punch the sheets first to create row bottles, which are then further cut into other specifications such as 5-packs or 10-packs in the next process. Or, the sheets can be punched directly into 5-packs or 10-packs without requiring another cutting step. Traditional punching equipment is difficult to share. Switching punching specifications requires disassembling the entire mold, resulting in numerous disassembled parts, long operation cycles, and a high number of people required, which affects production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a bottle row punching and cutting device which has a simple structure, is easy to operate, is conducive to saving time, and reduces the number of operators.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A plastic bottle punching device comprises a first blade plate and a second blade plate arranged opposite to each other, wherein a punching piece for punching out a single bottle body is passed through the first blade plate, and the second blade plate is connected to a blanking mechanism, wherein the blanking mechanism comprises a bottle supporting plate, a movable driving member for driving the bottle supporting plate to move back and forth, and a plurality of single bottle channels located above the bottle supporting plate, and a bottle conveying mechanism is provided below the bottle supporting plate.

[0006] As a further improvement of the above technical solution: the blanking mechanism includes a first blanking assembly, which includes a flip seat, a flip driving member for driving the flip seat to flip up and down, and a plurality of first single bottle channels provided on the flip seat.

[0007] As a further improvement of the above technical solution: a turning plate is provided on the turning seat, and a groove is provided on the turning plate to form the first single bottle channel.

[0008] As a further improvement of the above technical solution: the blanking mechanism also includes a second blanking component docked with the first blanking component, the second blanking component includes a blanking plate and multiple first partitions arranged parallel to the blanking plate, a second single bottle channel is formed between two adjacent first partitions, and multiple second single bottle channels are arranged one-to-one with multiple first single bottle channels.

[0009] As a further improvement of the above technical solution: multiple second partitions are arranged in parallel on the bottle supporting plate, a third single bottle channel is formed between two adjacent second partitions, and multiple third single bottle channels are arranged in one-to-one correspondence with multiple second single bottle channels.

[0010] As a further improvement of the above technical solution: the first partition is arranged on the upper side of the blanking plate, and a partition channel for the second partition to pass through is provided on the lower side of the blanking plate.

[0011] As a further improvement of the above technical solution: an upward bending portion is provided on one side of the bottle supporting plate, and the movable driving member and the second partition are both connected to the bending portion.

[0012] As a further improvement of the above technical solution: the first cutting edge plate is located above the second cutting edge plate, and a sheet material conveying mechanism is provided on the side of the second cutting edge plate.

[0013] As a further improvement of the above technical solution: the sheet material conveying mechanism includes a guide plate, the guide plate is provided with an overlapping portion, the overlapping portion is provided on the second cutting edge plate and extends to a side of the second cutting edge plate away from the guide plate.

[0014] As a further improvement of the above technical solution: the first blade plate is arranged on the installation frame, and the two ends of one diagonal of the installation frame are provided with lifting drive component connection parts, and the two ends of the other diagonal of the installation frame are provided with guide shaft installation parts.

[0015] Compared with the prior art, the advantages of the present invention are as follows: the punching part of the plastic bottle punching device disclosed in the present invention directly punches out a single bottle body, and each single bottle body falls onto the bottle support plate through the single bottle channel corresponding to the blanking mechanism. At this time, the bottle body is converted from a horizontal state to a vertical state, and then the movable driving part drives the bottle support plate to move, so that the bottle body falls onto the bottle body conveying mechanism, which is conducive to preventing the single bottle body from falling over due to its light weight. The structure is simple and reliable, and no further cutting is required. When it is necessary to use the plastic bottle punching device of the present invention to produce row bottles, there is no need to disassemble the entire set of molds. Only the punching part and the blanking mechanism without the single bottle channel need to be replaced. The operation is convenient, which helps to save replacement time, and at least only one person is required to complete the replacement.

[0016] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main structure of the bottle row punching and cutting device of the present invention.

[0018] Figure 2 It is a side structural schematic diagram of the upper part of the bottle row punching equipment of the present invention.

[0019] Figure 3 It is a main structural diagram of the blanking mechanism in the present utility model.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the first single bottle channel in the utility model.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the second single bottle channel in the present utility model.

[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the third single bottle channel in the utility model.

[0023] Figure 7 It is a main structural diagram of the sheet material conveying mechanism in the present utility model.

[0024] Figure 8 It is a schematic diagram of the main structure of the first blade plate and the second blade plate in the present invention.

[0025] Figure 9 It is a schematic diagram of the three-dimensional structure of the installation frame in the utility model.

[0026] The numbers in the figure represent:

[0027] 1. First cutting plate; 2. Second cutting plate; 3. Punching part; 31. Punching part mounting seat; 4. First blanking assembly; 41. Turning seat; 42. Turning drive member; 43. First single bottle channel; 44. Turning plate; 45. Waste hopper; 5. Second blanking assembly; 51. Blanking plate; 511. Partition channel; 52. First partition; 53. Second single bottle channel; 61. Bottle supporting plate; 611. Bending portion; 62. Moving drive member; 63. Second partition; 64. Third single bottle channel; 7. Sheet material conveying mechanism; 71. Guide plate; 711. Overlapping portion; 8. Mounting frame; 81. Lifting drive member connecting portion; 82. Guide shaft mounting portion; 83. Lifting drive member; 84. Guide shaft; 9. Sheet material; 91. Bottle body. DETAILED DESCRIPTION

[0028] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0030] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0031] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0032] Figures 1 to 9 An embodiment of the plastic bottle punching device of the present invention is shown. The plastic bottle punching device of this embodiment includes a first blade plate 1 and a second blade plate 2 arranged opposite each other. The first blade plate 1 is provided with a punching member 3 for punching out a single bottle body 91. The second blade plate 2 is connected to a blanking mechanism. The blanking mechanism includes a bottle support plate 61, a movable driving member 62 for driving the bottle support plate 61 to move back and forth, and multiple single bottle channels located above the bottle support plate 61. A bottle conveying mechanism (not shown) is provided below the bottle support plate 61. The movable driving member 62 can be, for example, a cylinder, an electric push rod, or a screw nut pair; the bottle conveying mechanism can be, for example, a bottle conveying track or a bottle conveying mesh belt.

[0033] In the plastic bottle punching device of this embodiment, the punching part 3 directly punches out a single bottle body 91, and each single bottle body 91 respectively falls onto the bottle supporting plate 61 through the single bottle channel corresponding to the dropping mechanism (the waste generated by the punching of the plate 9 is dropped through the waste hopper 45). At this time, the bottle body is converted from a horizontal state to a vertical state, and then the moving driving part 62 drives the bottle supporting plate 61 to move, so that the bottle body 91 falls onto the bottle conveying mechanism (see the embodiment for details). Figure 3 , the bottle 91 falls from the upper left to the lower right, and the bottle support plate 61 moves to the left, causing the bottle 91 to fall vertically to the bottle conveying mechanism below). This helps prevent the single bottle 91 from falling over due to its light weight. The structure is simple and reliable, and no further cutting is required. When it is necessary to use the plastic bottle punching device of this embodiment to produce row bottles 91, there is no need to disassemble the entire set of molds. Only the punching part 3 and the blanking mechanism without the single bottle channel need to be replaced (see Figures 4 to 6 , specifically the turning plate 44, the blanking plate 51 and the bottle supporting plate 61), which is easy to operate, helps to save replacement time, and only requires one person to complete the replacement.

[0034] In this embodiment, the blanking mechanism includes a first blanking assembly 4, which includes a tilting seat 41, a tilting drive 42 (e.g., a pneumatic cylinder, an oil cylinder, an electric push rod, etc.) for driving the tilting seat 41 to tilt up and down, and a plurality of first single-bottle channels 43 provided on the tilting seat 41. Initially, the tilting seat 41 is in a horizontal position to receive the punched bottles 91. After all bottles 91 have fallen into their corresponding first single-bottle channels 43, the tilting drive 42 drives the tilting seat 41 to tilt downward to a tilted position, allowing the bottles 91 in the first single-bottle channels 43 to slide downward, thereby preventing material jams.

[0035] Furthermore, in this embodiment, a turning plate 44 is provided on the turning seat 41, and a groove is provided on the turning plate 44 to form a first single bottle channel 43. Figures 4 to 6 A groove is formed on the flip plate 44 to form the first single-bottle channel 43. This integrally formed structure is more conducive to ensuring structural strength compared to the installation of partitions. Preferably, both ends of the flip plate 44 are fixed to the flip seat 41 using threaded fasteners such as bolts and screws, which facilitates replacement when producing the row of bottles 91.

[0036] See Figure 5 Furthermore, in this embodiment, the blanking mechanism also includes a second blanking assembly 5 that interfaces with the first blanking assembly 4. The second blanking assembly 5 includes a blanking plate 51 and multiple first baffles 52 arranged parallel to the blanking plate 51 (preferably, the first baffles 52 are welded to the blanking plate 51). Second single-bottle channels 53 are formed between adjacent first baffles 52. The multiple second single-bottle channels 53 are arranged in a one-to-one correspondence with the multiple first single-bottle channels 43. After sliding down in a first single-bottle channel 43, the bottle body 91 enters the corresponding second single-bottle channel 53 and then continues to slide down the second single-bottle channel 53, which helps prevent the bottle from getting stuck.

[0037] See Figure 5 and Figure 6 Furthermore, in this embodiment, multiple second partitions 63 are arranged in parallel on the bottle support plate 61 (preferably, the second partitions 63 are welded to the bottle support plate 61). A third single-bottle channel 64 is formed between two adjacent second partitions 63. The multiple third single-bottle channels 64 are arranged in a one-to-one correspondence with the multiple second single-bottle channels 53. After sliding down from the second single-bottle channel 53, the bottle 91 enters the corresponding third single-bottle channel 64 and falls along the third single-bottle channel 64 onto the bottle support plate 61. At this time, the bottle 91 is in a vertical position. After the bottle support plate 61 moves to the left, the bottle 91 falls onto the bottle conveying mechanism below.

[0038] Furthermore, in this embodiment, the first baffle 52 is disposed on the upper side of the blanking plate 51, and a baffle passage 511 is provided on the lower side of the blanking plate 51 for the second baffle 63 to pass through. As the second baffle 63 reciprocates with the bottle support plate 61, it can pass through the baffle passage 511, thereby better connecting the first baffle 52 and the second baffle 63, reducing the gap and ensuring efficient bottle blanking.

[0039] As a preferred embodiment, an upwardly bent portion 611 is provided on one side of the bottle supporting plate 61, and the movable driving member 62 and the second partition plate 63 are both connected to the bent portion 611. The provision of the bent portion 611 can, on the one hand, improve the strength of the bottle supporting plate 61 itself and reduce deformation; on the other hand, it can improve the connection strength between the bottle supporting plate 61 and the second partition plate 63, while also facilitating the connection between the bottle supporting plate 61 and the movable driving member 62, resulting in a simple and effective structure.

[0040] See Figure 1 、 Figure 7 and Figure 8 As a preferred embodiment, the first cutting edge plate 1 is located above the second cutting edge plate 2, and accordingly, the punching piece 3 performs punching from top to bottom, and a sheet material conveying mechanism 7 is provided on the side of the second cutting edge plate 2 (specifically on the left side).

[0041] See Figure 2 and Figure 7 Furthermore, in this embodiment, the sheet material conveying mechanism 7 includes a guide plate 71, and the guide plate 71 is provided with an overlapping portion 711. The overlapping portion 711 is provided on the second cutting edge plate 2 and extends to the side of the second cutting edge plate 2 away from the guide plate 71 (that is, the overlapping portion 711 extends to the right side of the second cutting edge plate 2 and completely penetrates the second cutting edge plate 2), which is beneficial to strengthening the guiding effect of the guide plate 71 on the sheet material 9, and is also beneficial to increasing the overlapping length of the overlapping portion 711 and the second cutting edge plate 2, thereby improving the structural strength. At the same time, the corresponding portion of the second cutting edge plate 2 and the overlapping portion 711 is a plane, which can be milled out at one time, which is beneficial to reducing the processing difficulty of the second cutting edge plate 2 (on the contrary, if the overlapping portion 711 is only overlapped on the left side of the second cutting edge plate 2, the upper surface of the second cutting edge plate 2 is a stepped surface, and the processing difficulty will increase).

[0042] See Figure 9Furthermore, in this embodiment, the first blade plate 1 is mounted on the mounting frame 8. A lifting drive member connection portion 81 is provided at each diagonal end of the mounting frame 8 (i.e., the lifting drive member 83 is connected to the lifting drive member connection portion 81). A guide shaft mounting portion 82 is provided at each other diagonal end of the mounting frame 8 (i.e., the guide shaft 84 is mounted on the guide shaft mounting portion 82). The lifting drive member 83 drives the first blade plate 1 up and down so as to cooperate with the second blade plate 2 to compress or release the sheet material 9. The guide shaft 84 provides guidance for the lifting movement of the first blade plate 1, ensuring movement accuracy and preventing deviation. The two lifting drives 83 and the two guide shafts 84 are both installed diagonally, which helps simplify the structure, increase assembly space, and further facilitate operation for the operator.

[0043] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.

Claims

1. A plastic bottle punching device, comprising a first blade plate (1) and a second blade plate (2) arranged opposite to each other, characterized in that: A punching piece (3) for punching out a single bottle body (91) is provided in the first blade plate (1), and a blanking mechanism is connected to the second blade plate (2). The blanking mechanism is provided with a bottle supporting plate (61), a moving driving piece (62) for driving the bottle supporting plate (61) to move back and forth, and a plurality of single bottle channels located above the bottle supporting plate (61). A bottle conveying mechanism is provided below the bottle supporting plate (61).

2. The plastic bottle punching device according to claim 1, characterized in that: The blanking mechanism comprises a first blanking assembly (4), the first blanking assembly (4) comprising a turning seat (41), a turning driving member (42) for driving the turning seat (41) to turn upside down, and a plurality of first single-bottle channels (43) provided on the turning seat (41).

3. The plastic bottle punching device according to claim 2, characterized in that: A turning plate (44) is provided on the turning seat (41), and a groove is provided on the turning plate (44) to form the first single bottle channel (43).

4. The plastic bottle punching device according to claim 2, characterized in that: The blanking mechanism further comprises a second blanking assembly (5) docked with the first blanking assembly (4); the second blanking assembly (5) comprises a blanking plate (51) and a plurality of first partitions (52) arranged in parallel on the blanking plate (51); a second single-bottle channel (53) is formed between two adjacent first partitions (52); and the plurality of second single-bottle channels (53) are arranged in a one-to-one correspondence with the plurality of first single-bottle channels (43).

5. The plastic bottle punching device according to claim 4, characterized in that: A plurality of second partitions (63) are arranged in parallel on the bottle supporting plate (61), a third single bottle channel (64) is formed between two adjacent second partitions (63), and the plurality of third single bottle channels (64) are arranged in one-to-one correspondence with the plurality of second single bottle channels (53).

6. The plastic bottle punching device according to claim 5, characterized in that: The first partition plate (52) is arranged on the upper side of the blanking plate (51), and a partition plate channel (511) for the second partition plate (63) to pass through is provided on the lower side of the blanking plate (51).

7. The plastic bottle punching device according to claim 5, characterized in that: An upward bending portion (611) is provided on one side of the bottle supporting plate (61), and the movable driving member (62) and the second partition plate (63) are both connected to the bending portion (611).

8. The plastic bottle punching device according to any one of claims 1 to 7, characterized in that: The first blade plate (1) is located above the second blade plate (2), and a sheet material conveying mechanism (7) is provided on the side of the second blade plate (2).

9. The plastic bottle punching device according to claim 8, characterized in that: The sheet material conveying mechanism (7) comprises a guide plate (71), wherein the guide plate (71) is provided with a lap joint (711), wherein the lap joint (711) is provided on the second blade plate (2) and extends to a side of the second blade plate (2) away from the guide plate (71).

10. The plastic bottle punching device according to any one of claims 1 to 7, characterized in that: The first blade plate (1) is arranged on a mounting frame (8), and a lifting drive member connection portion (81) is provided at two diagonal ends of the mounting frame (8), and a guide shaft mounting portion (82) is provided at two diagonal ends of the mounting frame (8).