Full-automatic color box folding forming machine
Through the fully automatic color box folding and forming machine, the paper storage rack, the material picking mechanism and the cardboard folding mechanism work together to realize the automatic folding of color boxes, solve the time-consuming problem of manual folding of color boxes, and improve production efficiency.
Patent Information
- Application Number
- CN202422844375.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the toy production process in the prior art, manual folding of color boxes consumes a lot of manpower and man-hours, which affects work efficiency.
A fully automatic color box folding and forming machine is designed, which includes a paper storage rack, a material taking mechanism, a cardboard guide folding mechanism and a cardboard inner folding mechanism, which realize the automatic folding and forming of color boxes through coordinated work.
It reduces manual intervention, improves production efficiency, and makes the color box folding process smoother and more precise.
Smart Images
Figure CN223340119U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to a full-automatic color box folding and forming machine. Background Art
[0002] Usually after the toy production process, the finished toys need to be placed in corresponding designated packaging boxes. However, the corresponding designated packaging boxes are generally a whole stack of flat color box cardboard. Therefore, to place the toys into the packaging boxes, the flat color boxes need to be manually folded into three-dimensional color boxes. As a result, the manual folding process of the color boxes consumes a lot of manpower and man-hours, which brings inconvenience to the overall work and also affects work efficiency. Summary of the Invention
[0003] In view of the deficiencies in the prior art, the purpose of this utility model is to provide a fully automatic color box folding and forming machine.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A fully automatic color box folding and forming machine includes a frame, a paper storage rack fixedly installed in the middle of the upper part of the frame by bolts, a material taking mechanism installed inside the frame and located directly below the paper storage rack, two cardboard guide folding mechanisms located below the paper storage rack and symmetrically installed on one side of the upper part of the frame, two cardboard inward folding mechanisms symmetrically installed on both sides of the upper part of the frame, and a color box ejecting cylinder fixedly installed on the upper part of the frame and located between the two cardboard guide folding mechanisms. A folding hole is provided in the middle part of the upper part of the frame, and mounting platforms for supporting the cardboard inward folding mechanisms are welded on both sides of the inner part of the frame, and strip slots corresponding to the mounting platforms are provided on the upper part of the frame.
[0006] Preferably, the paper storage rack includes a cardboard supporting frame with four corners supported by steel columns, detachable and adjustable vertical panels fixed to the four sides of the cardboard supporting frame by bolts, and detachable and adjustable box edge pre-folded top panels fixed to the four sides of the cardboard supporting frame by bolts.
[0007] Preferably, the material picking mechanism includes a material picking cylinder with the output end facing upward, a guide plate fixed above the material picking cylinder by bolts and with shaft sleeves installed at both ends, a top plate installed on the output end of the material picking cylinder, a pneumatic suction cup installed on the upper surface of the top plate, and a top plate guide column installed on the lower sides of the top plate and with shaft sleeves passing through the guide plate.
[0008] Preferably, the cardboard guide folding mechanism includes an L-shaped mounting frame fixedly mounted on the frame, a guide cylinder laterally fixedly mounted on the L-shaped mounting frame, and a guide bar mounted on the output end of the guide cylinder.
[0009] Furthermore, an inclined guide end is provided at the upper end of the guide bar.
[0010] Preferably, the cardboard folding mechanism includes a lower guide rail fixedly mounted on the mounting table by screws and equipped with a slider, a lower drag plate fixed to the slider on the lower guide rail, a displacement cylinder with an output end fixedly mounted to the lower drag plate and a tailstock fixedly mounted to the frame, a displacement seat vertically fixedly mounted above the lower drag plate and with an upper end passing through a strip slot, an upper drag plate fixedly mounted on the upper end of the displacement seat, an upper guide rail fixedly mounted on the surface of the frame by screws and equipped with a slider supporting the upper drag plate, a fixed shaft fixedly mounted above the upper drag plate through two side plates, a front push plate fixed at both ends of the fixed shaft, a folding arm sleeved on the fixed shaft and rotating around the fixed shaft, and a folding cylinder with the tailstock hingedly mounted to the lower drag plate and an output end hingedly mounted to the folding arm.
[0011] Furthermore, the lower front end of the front push plate is inclined.
[0012] Furthermore, the folding end of the folding arm is bent downward by 90 degrees and is fixed with a folding pressure plate by bolts.
[0013] The beneficial effects of the present invention are:
[0014] 1. By setting up the material taking mechanism, cardboard guide folding mechanism, and cardboard inner folding mechanism, the color box can be folded and formed automatically, reducing manual intervention and improving production efficiency;
[0015] 2. The paper storage rack, material taking mechanism, cardboard guide folding mechanism and cardboard inner folding mechanism set above the frame work together to make the process from cardboard storage to final forming smoother, ensuring the efficiency and accuracy of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the internal structure diagram of a fully automatic color box folding and forming machine of the utility model;
[0017] Figure 2 This is a front structural diagram of a fully automatic color box folding and forming machine of the utility model;
[0018] Figure 3 This is the back structure diagram of a fully automatic color box folding and forming machine of the utility model;
[0019] Figure 4 for Figure 2 Exploded view of
[0020] Figure 5 for Figure 4 Structural diagram of the middle paper storage rack;
[0021] Figure 6 for Figure 4 Structural diagram of the center reclaiming mechanism;
[0022] Figure 7 for Figure 4 Exploded view of the middle paperboard guide folding mechanism;
[0023] Figure 8 for Figure 4 Structural diagram of the middle cardboard inward folding mechanism. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0025] Example
[0026] A fully automatic color box folding and forming machine, such as Figure 1-4 As shown, it includes a frame 1, a paper storage rack 2 fixedly installed in the middle of the upper part of the frame 1 by bolts, a material taking mechanism 3 installed inside the frame 1 and located directly below the paper storage rack 2, two cardboard guide folding mechanisms 4 located below the paper storage rack 2 and symmetrically installed on one side of the upper part of the frame 1, two cardboard inner folding mechanisms 5 symmetrically installed on both sides of the upper part of the frame 1, and a color box ejecting cylinder 6 fixedly installed above the frame 1 and located between the two cardboard guide folding mechanisms 4.
[0027] A folding hole 11 is provided at the center of the upper portion of the frame 1. After the cardboard is sucked down and folded from the paper storage rack 2 by the material taking mechanism 3, it is confined in the folding hole 11, and then the box edge is folded inwardly by two cardboard inward folding mechanisms 5. Mounting platforms 12 for supporting the cardboard inward folding mechanisms 5 are welded on both sides of the interior of the frame 1, and strip slots 13 corresponding to the mounting platforms 12 are provided above the frame 1. Specifically, the cardboard inward folding mechanisms 5 can move back and forth in the strip slots 13 to fold the color box.
[0028] like Figure 5 As shown, combined with Figure 1-4 The paper storage rack 2 includes a cardboard supporting frame 21 supported by steel columns at four corners, detachable and adjustable vertical plates 22 fixedly installed on the four sides of the cardboard supporting frame 21 by bolts, and detachable and adjustable box edge pre-folded top plates 23 fixedly installed on the four sides of the cardboard supporting frame 21 by bolts. Specifically, the box edge pre-folded top plates 23 can not only support the paper sheets stacked between the four vertical plates 22, but also can use the box edge pre-folded top plates 23 to pre-fold the paper sheets when the material taking mechanism 3 sucks and pulls the paper sheets down from the paper storage rack 2, so that the paper sheets can be folded and semi-formed after entering the frame 1.
[0029] like Figure 6 As shown, combined with Figure 1-4The feeding mechanism 3 includes a feeding cylinder 31 with an output end facing upward, a guide plate 32 fixed above the feeding cylinder 31 by bolts and equipped with shaft sleeves at both ends, a top plate 33 installed on the output end of the feeding cylinder 31, a pneumatic suction cup 34 installed on the upper surface of the top plate 33, and a top plate guide column 35 installed on both sides of the bottom of the top plate 33 and passing through the shaft sleeves of the guide plate 32. Specifically, the top plate 33 and the pneumatic suction cup 34 are driven to move upward by the extension movement of the feeding cylinder 31, grab the stacked paper sheets in the paper storage rack 2, and then retract and move downward to transport the paper sheets downward for folding processing. The guide plate 32 and the top plate guide column 35 provide precise motion guidance, avoid the deviation or jamming of components, and improve the stability and reliability of the system.
[0030] like Figure 7 As shown, combined with Figure 1-4 The cardboard guide folding mechanism 4 includes an L-shaped mounting frame 41 fixedly mounted on the frame 1, a guide cylinder 41 fixedly mounted laterally on the L-shaped mounting frame 41, and a guide bar 43 mounted on the output end of the guide cylinder 41. The upper end of the guide bar 43 is provided with an inclined guide end 431.
[0031] Specifically, when the telescopic movement of the material-taking cylinder 31 drives the top plate 33 and the pneumatic suction cup 34 to move downward, the stacked paper sheets in the paper sheet storage rack 2 are grabbed and transported downward, and are guided and bent by the guide end 431 at the upper end of the guide bar 43 for edge block, and finally enter the folding hole 11 for semi-folding and forming.
[0032] like Figure 8 As shown, combined with Figure 1-4 The cardboard folding mechanism 5 includes a lower guide rail 50 fixed on the mounting platform 12 by screws and equipped with a slider, a lower drag plate 51 fixed to the slider on the lower guide rail 50, a displacement cylinder 52 whose output end is fixed to the lower drag plate 51 and whose tailstock is fixed to the frame 1, a displacement seat 53 vertically fixedly mounted above the lower drag plate 51 and whose upper end passes through the strip slot 13, an upper drag plate 54 fixedly mounted on the upper end of the displacement seat 53, an upper guide rail 55 fixedly mounted on the surface of the frame 1 by screws and equipped with a slider supporting the upper drag plate 54, a fixed shaft 56 fixedly mounted above the upper drag plate 54 through two side plates, a front push plate 57 fixed to both ends of the fixed shaft 56, a folding arm 58 sleeved on the fixed shaft 56 and rotating around the fixed shaft 56, and a folding cylinder 59 hingedly mounted on the tailstock and the lower drag plate 51 and whose output end is hingedly mounted to the folding arm 58.
[0033] The lower front end of the front push plate 57 is inclined, specifically, it can guide the folded semi-formed color box edge to bend 90 degrees again.
[0034] The folding end of the folding arm 58 is bent downward by 90 degrees and is fixed with a folding pressure plate 581 by bolts.
[0035] Combine Figure 1-8 , the top plate 33 and the pneumatic suction cup 34 are driven upward by the extending movement of the material taking cylinder 31, and the stacked paper sheets in the paper storage rack 2 are grabbed and then retracted and moved downward to transport the paper sheets downward, passing through the box edge pre-folding top plate 23, the guide end 431 at the upper end of the guide bar 43 and the folding hole 11 in the frame 1 in sequence, and are shaped by the folding hole 11 at the same time. This part of the process completes the semi-folding process of the color box;
[0036] After completing the half-folding process of the color box, the displacement cylinder 52 pushes the lower carriage 51 forward, driving the displacement seat 53 to move forward, so that the front push plate 57 guides the folded semi-formed color box edge to bend 90 degrees again, and at the same time, the folding cylinder 59 extends to drive the folding arm 58 to rotate, and uses the folding pressure plate 581 to further bend the color box edge inside the color box, and then the displacement cylinder 52 pulls back the lower carriage 51, driving the displacement seat 53 to move, at this time, the folding pressure plate 581 will further bend the color box edge folded inside the color box to fit closely to the inner side of the color box, so that the dynamic color box is completely folded and formed, and finally the folding cylinder 59 retracts to drive the folding arm 58 to rotate, so that the folding pressure plate 581 is separated from the color box;
[0037] After the color box is folded and formed, the extension movement of the material taking cylinder 31 drives the top plate 33 and the pneumatic suction cup 34 to move upward, pushing the color box out of the folding hole 11. At the same time, the color box ejecting cylinder 6 is started to eject the color box out of the frame 1.
[0038] The above embodiments of the present invention are not intended to limit the scope of protection of the present invention, and the implementation methods of the present invention are not limited thereto. All other modifications, replacements or changes made to the above structure of the present invention based on the above contents of the present invention, in accordance with common technical knowledge and customary means in this field, without departing from the above basic technical ideas of the present invention, should fall within the scope of protection of the present invention.
Claims
1. A fully automatic color box folding and forming machine, characterized in that: The machine comprises a frame, a paper storage rack fixedly mounted in the middle of the upper part of the frame by bolts, a feeding mechanism mounted inside the frame and located directly below the paper storage rack, two cardboard guide folding mechanisms located below the paper storage rack and symmetrically mounted on one side of the upper part of the frame, two cardboard inward folding mechanisms symmetrically mounted on both sides of the upper part of the frame, and a color box ejecting cylinder fixedly mounted on the upper part of the frame and located between the two cardboard guide folding mechanisms. A folding hole is provided in the central part of the upper part of the frame, mounting platforms for supporting the cardboard inward folding mechanisms are welded on both sides of the inner part of the frame, and strip slots corresponding to the mounting platforms are provided on the upper part of the frame.
2. The fully automatic color box folding and forming machine according to claim 1, characterized in that: The paper storage rack includes a cardboard support frame with four corners supported by steel columns, detachable and adjustable vertical panels fixed to the four sides of the cardboard support frame by bolts, and detachable and adjustable box edge pre-folded top panels fixed to the four sides of the cardboard support frame by bolts.
3. The fully automatic color box folding and forming machine according to claim 1, characterized in that: The material picking mechanism includes a material picking cylinder with the output end facing upward, a guide plate fixed above the material picking cylinder by bolts and with shaft sleeves installed at both ends, a top plate installed on the output end of the material picking cylinder, a pneumatic suction cup installed on the upper surface of the top plate, and a top plate guide column installed on the lower sides of the top plate and passing through the shaft sleeves of the guide plate.
4. The fully automatic color box folding and forming machine according to claim 1, characterized in that: The cardboard guide folding mechanism comprises an L-shaped mounting frame fixedly mounted on the frame, a guide cylinder laterally fixedly mounted on the L-shaped mounting frame, and a guide bar mounted on the output end of the guide cylinder.
5. The fully automatic color box folding and forming machine according to claim 4, characterized in that: The upper end of the guide bar is provided with an inclined guide end.
6. The fully automatic color box folding and forming machine according to claim 1, characterized in that: The cardboard folding mechanism includes a lower guide rail fixedly mounted on a mounting table by screws and equipped with a slider, a lower drag plate fixed to the slider on the lower guide rail, a displacement cylinder with an output end fixedly mounted to the lower drag plate and a tailstock fixedly mounted to a frame, a displacement seat vertically fixedly mounted above the lower drag plate and with an upper end passing through a strip slot, an upper drag plate fixedly mounted on the upper end of the displacement seat, an upper guide rail fixedly mounted on the surface of the frame by screws and equipped with a slider supporting the upper drag plate, a fixed shaft fixedly mounted above the upper drag plate through two side plates, a front push plate fixed to both ends of the fixed shaft, a folding arm sleeved on the fixed shaft and rotating around the fixed shaft, and a folding cylinder with the tailstock hingedly mounted to the lower drag plate and an output end hingedly mounted to the folding arm.
7. The fully automatic color box folding and forming machine according to claim 6, characterized in that: The lower front end of the front push plate is inclined.
8. The fully automatic color box folding and forming machine according to claim 6, characterized in that: The folding end of the folding arm is bent downward by 90 degrees and is fixed with a folding pressing plate by bolts.