Leather spinning composite fabric

Through the leather-spun composite fabric structure, the leather-spun composite fabric formed by using leather scraps solves the problems of limited leather fabric materials and low recycling rate, achieves cost reduction and environmental protection, and improves fabric performance.

CN223340194UActive Publication Date: 2025-09-16QUANZHOU WANGRONG LEATHER PRODUCTS CO LTD
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Patent Information

Application Number
CN202422654630.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-16
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing genuine leather fabrics have limited resources, complex processing, high costs, and low recycling rates of scraps after cutting, resulting in waste of raw materials and being environmentally unfriendly.

Method used

The leather-spun composite fabric structure is adopted, including a first surface layer, a middle layer and a second surface layer formed by leather fibers or leather fiber bundles. The middle layer is a woven or warp-knitted fabric, which is connected by gluing. The fabric is formed by using genuine leather scraps, and the fiber fineness and thickness are adjusted to adjust the fabric performance.

Benefits of technology

It achieves full utilization of genuine leather materials, reduces costs, retains the skin-friendly moisture absorption and breathability of leather, enhances the physical properties of the fabric, and is suitable for products such as shoes and clothing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The leather spinning composite fabric comprises a first surface layer, a middle layer and a second surface layer which are connected in sequence, the first surface layer and the second surface layer are sheet-shaped bonding objects formed by bonding leather fibers or leather fiber bundles, and the middle layer is woven fabric or warp-knitted fabric. The leather spinning composite fabric is formed by repeatedly utilizing leather leftover materials, so that the price of a product is reduced, the leather materials are fully utilized, waste is turned into wealth, and environmental protection is facilitated; the two surface layers are formed by bonding natural leather fibers or leather fiber bundles, the good skin-friendly, moisture-absorbing, breathable and other performance of the leather fibers are reserved, and good market prospects are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of textile fabrics, in particular to a leather-spun composite fabric. Background Art

[0002] Leather products are durable and have excellent physical properties, making them popular in the footwear and apparel industries. However, existing genuine leather fabrics on the market are derived from animal fur, which is limited in source and complex to process, resulting in high costs. This high price restricts their use in certain applications. Furthermore, the recycling rate of leather scraps after cutting is low, resulting in waste of raw materials and negative environmental impact. Utility Model Content

[0003] In order to improve the utilization rate of genuine leather materials, reduce the cost of leather products and expand their scope of use, the utility model provides a leather-spun composite fabric.

[0004] A leather-spun composite fabric comprises a first surface layer, an intermediate layer and a second surface layer connected in sequence, wherein the first surface layer and the second surface layer are sheet-like adhesives formed by bonding leather fibers or leather fiber bundles, and the intermediate layer is a woven fabric or a warp knitted fabric.

[0005] Furthermore, the middle layer is a mesh structure, which is composed of a 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / inlay yarn structure formed by the first yarn and a 2-3 / 2-1 / 2-3 / 1-0 / 1-2 / 1-0 / / inlay yarn structure formed by the second yarn.

[0006] Furthermore, the middle layer includes a first tissue layer, a connecting layer and a second tissue layer, the first tissue layer is composed of a 1-0-1-1 / 1-2-1-1 / / padding yarn tissue formed by the first yarn and a 1-2-1-1 / 1-0-1-1 / / padding yarn tissue formed by the second yarn, the second tissue layer is composed of a 1-1-1-0 / 1-1-1-2 / / padding yarn tissue formed by the fourth yarn and a 1-1-1-2 / 1-1-1-0 / / padding yarn tissue formed by the fifth yarn, and the connecting layer is composed of a 1-0-2-3 / 4-5-3-2 / / padding yarn tissue formed by the third yarn.

[0007] Furthermore, the average fineness of the leather fibers or leather fiber bundles of the first surface layer is smaller than the average fineness of the leather fibers or leather fiber bundles of the second surface layer.

[0008] Furthermore, the thickness of the first surface layer is greater than the thickness of the second surface layer.

[0009] Furthermore, the thickness of the second surface layer is not less than 1.0 mm.

[0010] Furthermore, the middle layer is at least one of plain weave, twill weave, satin weave or woven variation weave.

[0011] Furthermore, the first surface layer and the second surface layer are formed by gluing leather fibers or leather fiber bundles.

[0012] Furthermore, the first surface layer, the second surface layer and the middle layer are connected by gluing.

[0013] Furthermore, the fabric is used in shoes and clothing.

[0014] In the present invention, leather fibers or leather fiber bundles can be formed by mechanical separation, chemical methods, etc. in the prior art. For example, leather scraps can be processed by a crusher or grinder, and then the leather fibers can be separated by a leather gin to form leather fibers or leather fiber bundles. In addition, other prior art technologies for separating fibers or fiber bundles in leather can also be applied to the present invention to form the leather fibers or leather fiber bundles required by the present invention.

[0015] The leather fiber bundle in the present invention refers to a plurality of bundled fibers that are not fully separated.

[0016] In order to ensure the bonding effect of the surface layer of the leather-spun composite fabric of the present invention, the fibers or fiber bundles can be combed before bonding to make them arranged regularly.

[0017] Compared with the prior art, the beneficial effects of the present invention are embodied in:

[0018] 1. The leather-spun composite fabric of the present invention is formed by the reuse of genuine leather scraps, which not only reduces the price of the product, but also makes full use of the genuine leather material, turning waste into treasure, and is beneficial to environmental protection;

[0019] 2. Both surface layers of the leather-spun composite fabric of the present invention are formed by bonding natural leather fibers or leather fiber bundles, which retains the good properties of leather fibers such as skin-friendly, moisture-absorbing and breathable properties;

[0020] 3. The thickness and surface fineness of the leather-spun composite fabric of the present invention can be adjusted by adjusting the bonding degree and fineness of the leather fibers or leather fiber bundles, and the specifications of the fabric are more flexible;

[0021] 4. The leather-spun composite fabric of the present invention further enhances the physical properties of the fabric finishing through the woven fabric of the middle layer, thereby ensuring the strength of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 1 is a cross-sectional structural diagram of a fabric according to Example 1 of the present utility model;

[0023] Figure 2(a) to Figure 2(e) The yarn inlay structure diagram of the middle layer according to Example 4 of the present invention is shown in FIG2(a), wherein FIG2(b) is a structure diagram of the first and second tissue layers, and FIG2(c) is a structure diagram of the connecting layer. Figure 2d This is the overall structure diagram of the front. Figure 2e This is a diagram of the overall three-dimensional structure.

[0024] First surface layer 1, middle layer 2, second surface layer 3. DETAILED DESCRIPTION

[0025] The technical solution of the present invention is further described in detail below in conjunction with the embodiments and drawings.

[0026] Example 1

[0027] This embodiment provides a leather-spun composite fabric, such as Figure 1 As shown, it includes a first surface layer, an intermediate layer and a second surface layer connected in sequence, the first surface layer and the second surface layer are sheet-like adhesives formed by bonding leather fibers or leather fiber bundles, the intermediate layer is a woven fabric, and the woven fabric is a plain fabric.

[0028] As a preferred embodiment of this invention, the first surface layer and the second surface layer are formed by gluing leather fibers or leather fiber bundles.

[0029] In this embodiment, as a preferred manner, the first surface layer, the second surface layer and the middle layer are connected by gluing.

[0030] In this embodiment, bonding can be performed by using an adhesive. The adhesive can be any commercially available adhesive that can be used for bonding textile materials, such as an acrylic adhesive, a polycaprolactone adhesive, etc. The type of adhesive can be selected according to needs.

[0031] Example 2

[0032] This embodiment proposes a leather-spun composite fabric, which has the same structure as that of Example 1, including a first surface layer, an intermediate layer and a second surface layer connected in sequence. The first surface layer and the second surface layer are sheet-like adhesives formed by bonding leather fibers or leather fiber bundles, and the intermediate layer is a woven fabric. The difference is that the woven fabric is a twill fabric or a satin fabric.

[0033] Example 3

[0034] This embodiment proposes a leather-spun composite fabric, including a first surface layer, an intermediate layer and a second surface layer connected in sequence, wherein the first surface layer and the second surface layer are sheet-like adhesives formed by bonding leather fibers or leather fiber bundles, the intermediate layer is a warp knitted fabric, and the warp knitted fabric is a mesh structure, which is composed of a 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / padding structure formed by a first yarn and a 2-3 / 2-1 / 2-3 / 1-0 / 1-2 / 1-0 / / padding structure formed by a second yarn.

[0035] Example 4

[0036] This embodiment proposes a leather-spun composite fabric, which has the same structure as that of embodiment 1, including a first surface layer, an intermediate layer and a second surface layer connected in sequence. The first surface layer and the second surface layer are sheet-like adhesives formed by bonding leather fibers or leather fiber bundles. The difference is that the intermediate layer is a warp knitted fabric, such as Figure 2(a) to Figure 2(e) As shown, the warp knitted fabric includes a first tissue layer, a connecting layer and a second tissue layer, the first tissue layer is composed of a 1-0-1-1 / 1-2-1-1 / / inlay yarn structure formed by the first yarn and a 1-2-1-1 / 1-0-1-1 / / inlay yarn structure formed by the second yarn, the second tissue layer is composed of a 1-1-1-0 / 1-1-1-2 / / inlay yarn structure formed by the fourth yarn and a 1-1-1-2 / 1-1-1-0 / / inlay yarn structure formed by the fifth yarn, and the connecting layer is composed of a 1-0-2-3 / 4-5-3-2 / / inlay yarn structure formed by the third yarn.

[0037] The warp knitted structure of this embodiment is a three-layer structure, which is relatively stable and has strong physical properties, and can give the leather-spun composite fabric good overall physical properties. The physical test results are shown in Table 1.

[0038] Table 1 Performance test results of leather-spun composite fabrics of Example 4

[0039]

[0040]

[0041] The leather-spun composite fabric of this embodiment has good overall physical properties and can meet usage requirements.

[0042] Example 5

[0043] This embodiment proposes a leather-spun composite fabric, which is an extension of the above-mentioned embodiment. To ensure a more delicate touch, the average fineness of the leather fibers or leather fiber bundles in the first surface layer is less than the average fineness of the leather fibers or leather fiber bundles in the second surface layer. The first surface layer serves as the front surface of the garment. However, this configuration is not required; the first surface layer can also serve as the back surface of the garment, depending on design or usage requirements.

[0044] Example 6

[0045] This embodiment proposes a leather-spun composite fabric, which is an extension of the above-mentioned embodiment. The thickness of the first surface layer is greater than that of the second surface layer, and the first surface layer serves as the front surface of the garment. A thicker thickness improves wear resistance, stiffness, and other wear properties. To balance comfort and wearability, as a preferred embodiment of this embodiment, the thickness of the second surface layer ranges from 0.5 to 1.5 mm, and the thickness of the first surface layer ranges from 1.5 to 2.5 mm.

[0046] In the above embodiment, the cowhide fibers or cowhide fiber bundles can also be bonded together by needle punching or other methods. The specific bonding method and parameters can be selected and adjusted according to the properties of the fabric.

[0047] To further ensure the bonding effect, pressure can be applied to the fabric surface after bonding to increase the bonding strength between the fibers or fiber bundles and improve the physical properties of the fabric.

[0048] The leather-spun composite fabric of the above embodiment can be applied to shoes and clothing, but this is not the only limitation. If necessary, it can also be made into leather bags and other items.

[0049] The above are only preferred embodiments of the present invention, but do not limit the scope of the patent of the present invention. Although the present invention has been described in detail with reference to the above embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the above embodiments or to replace some of the technical features with equivalent ones. Any equivalent structure made by using the contents of the present invention specification, directly or indirectly applied to other related technical fields, shall also fall within the scope of protection of the patent of the present invention.

Claims

1. A leather-spun composite fabric, characterized by: The invention comprises a first surface layer, an intermediate layer and a second surface layer connected in sequence, wherein the first surface layer and the second surface layer are sheet-like adhesives formed by bonding leather fibers or leather fiber bundles, and the intermediate layer is a woven fabric or a warp knitted fabric.

2. The leather-spun composite fabric according to claim 1, characterized in that: The middle layer is a mesh structure, which is composed of a 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / inlay yarn structure formed by the first yarn and a 2-3 / 2-1 / 2-3 / 1-0 / 1-2 / 1-0 / / inlay yarn structure formed by the second yarn.

3. The leather-spun composite fabric according to claim 1, characterized in that: The middle layer includes a first tissue layer, a connecting layer and a second tissue layer. The first tissue layer is composed of a 1-0-1-1 / 1-2-1-1 / / inlay yarn structure formed by the first yarn and a 1-2-1-1 / 1-0-1-1 / / inlay yarn structure formed by the second yarn. The second tissue layer is composed of a 1-1-1-0 / 1-1-1-2 / / inlay yarn structure formed by the fourth yarn and a 1-1-1-2 / 1-1-1-0 / / inlay yarn structure formed by the fifth yarn. The connecting layer is composed of a 1-0-2-3 / 4-5-3-2 / / inlay yarn structure formed by the third yarn.

4. The leather-spun composite fabric according to claim 1, characterized in that: The average fineness of the leather fibers or leather fiber bundles of the first surface layer is smaller than the average fineness of the leather fibers or leather fiber bundles of the second surface layer.

5. The leather-spun composite fabric according to claim 1, characterized in that: The thickness of the first surface layer is greater than the thickness of the second surface layer.

6. The leather-spun composite fabric according to claim 1, characterized in that: The thickness of the second surface layer is not less than 1.0 mm.

7. The leather-spun composite fabric according to claim 1, characterized in that: The middle layer is at least one of plain, twill, satin or woven variations.

8. The leather-spun composite fabric according to claim 1, characterized in that: The first surface layer and the second surface layer are formed by bonding leather fibers or leather fiber bundles by gluing.

9. The leather-spun composite fabric according to claim 1, characterized in that: The first surface layer, the second surface layer and the middle layer are connected by gluing.

10. The leather-spun composite fabric according to claim 1, characterized in that: The fabric is used in shoes and clothing.