Charging gun with replaceable gun head
By designing a replaceable gun-type charging gun, using double-ended split-slot terminals and power terminals to increase the charging current, and equipping it with a temperature sensor and temperature control switch, the problems of slow charging speed and high maintenance cost are solved, achieving fast charging and improved safety.
Patent Information
- Application Number
- CN202422431223.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Existing electric vehicle charging guns have low charging current and slow charging speed, and the charging gun terminals are easily damaged and cannot be replaced individually, resulting in high operating and maintenance costs.
A replaceable gun-tip charging gun is designed, which adopts double-ended split-slot terminals and power terminals to improve current carrying capacity, and is equipped with a temperature sensor and temperature control switch to achieve fast charging and convenient maintenance.
Improve charging current, shorten charging time, reduce operating and maintenance costs, reduce the risk of charging heat, and improve safety.
Smart Images

Figure CN223340455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of charging guns, in particular to a charging gun with a replaceable gun head. Background Art
[0002] Existing charging guns for electric vehicles can withstand a relatively small charging current, resulting in slow charging speeds and an inability to meet users' needs for fast charging. When the charging gun terminals are contaminated or worn, charging overheating failures occur frequently, increasing the risk of use for users. Charging guns in public charging stations are frequently used and are frequently subjected to various violent operations by users, greatly increasing the risk of terminal damage and wear. When the charging gun terminals are accidentally damaged or severely worn in the later stages of the charging gun's life, the charging gun terminals cannot be replaced individually, and the entire charging gun product of the charging pile must be replaced, resulting in high operating and maintenance costs for the charging pile. Utility Model Content
[0003] In order to overcome the shortcomings of existing charging guns that are prone to overheating and failure, and that the charging gun terminals cannot be replaced individually, the present utility model provides a replaceable gun head type charging gun.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a replaceable gun-head type charging gun, including a gun body, a gun head, a double-ended split groove terminal, a power terminal, a signal terminal, and a PCB board. The gun body and the gun head are detachably connected together, the double-ended split groove terminal is fixed in the gun head, and the power terminal, the signal terminal, and the PCB board are fixed in the gun body. The double-ended split groove terminal, the power terminal, and the signal terminal are all electrically connected to the charging cable in the gun body, and the signal terminal is electrically connected to the PCB board.
[0005] According to another embodiment of the present invention, a temperature sensor and a temperature control switch are further fixed in the gun body, the temperature sensor is electrically connected to the charging cable in the gun body, and the temperature sensor is electrically connected to the temperature control switch.
[0006] According to another embodiment of the present invention, the rear end of the gun body is further provided with a cable clamp and a cable clamp ring for clamping the charging cable, the cable clamp is placed in the cable clamp ring, the cable clamp ring is connected to the rear end of the gun body, and the cable clamp clamps the charging cable.
[0007] According to another embodiment of the present invention, a sealing ring is further provided between the cable clamp and the charging cable.
[0008] According to another embodiment of the present invention, the power terminal is further connected to the charging cable by welding.
[0009] According to another embodiment of the present invention, the gun body further includes an upper shell and a lower shell, and the upper shell and the lower shell are locked and fixed together by a cable clamp.
[0010] According to another embodiment of the present invention, the gun body and the gun head are further plug-connected and fixed together by bolts.
[0011] The beneficial effect of this utility model is that it improves the current carrying capacity of the charging gun terminal through the double-ended split slot terminal and power terminal, which can greatly increase the charging current and shorten the charging time to meet the demand for fast charging. By quickly and conveniently replacing the charging gun head to replace the damaged terminal, the operating and maintenance costs of the charging pile are greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0013] Figure 1 It is an exploded view of the utility model;
[0014] In the picture, 1. Gun body, 2. Gun head, 3. Double-ended split-slot terminal, 4. Power terminal, 5. Signal terminal, 6. PCB board, 7. Temperature sensor, 8. Temperature control switch, 9. Cable clamp, 10. Cable clamp, 11. Sealing ring. DETAILED DESCRIPTION
[0015] Figure 1 It is a structural diagram of the present utility model.
[0016] As attached Figure 1 As shown, a replaceable gun-head charging gun includes a gun body 1, a gun head 2, a double-ended split groove terminal 3, a power terminal 4, a signal terminal 5, and a PCB board 6. The gun body 1 and the gun head 2 are detachably connected together, the double-ended split groove terminal 3 is fixed in the gun head 2, and the power terminal 4, the signal terminal 5, and the PCB board 6 are fixed in the gun body 1. The double-ended split groove terminal 3, the power terminal 4, and the signal terminal 5 are all electrically connected to the charging cable in the gun body 1, and the signal terminal 5 is electrically connected to the PCB board 6.
[0017] A temperature sensor 7 and a temperature control switch 8 are fixed in the gun body 1 . The temperature sensor 7 is electrically connected to the charging cable in the gun body 1 , and the temperature sensor 7 is electrically connected to the temperature control switch 8 .
[0018] The tail end of the gun body 1 is installed with a cable clamp 9 and a cable clamp ring 10 for clamping the charging cable. The cable clamp 9 is placed in the cable clamp ring 10. The cable clamp ring 10 is connected to the tail end of the gun body 1. The cable clamp 9 clamps the charging cable.
[0019] A sealing ring 11 is provided between the cable clamp 10 and the charging cable.
[0020] The power terminal 4 is connected to the charging cable by welding.
[0021] The gun body 1 includes an upper shell and a lower shell, which are locked and fixed together by a cable clamp 10.
[0022] The gun body 1 and the gun head 2 are plug-connected and fixed together by bolts.
[0023] The charging gun improves the current carrying capacity of the charging gun terminal through the double-headed split slot terminal 3 and the power terminal 4, which can greatly increase the charging current, shorten the charging time, and meet the user's needs for fast charging. When the double-headed split slot terminal 3 and the power terminal 4 are contaminated or worn, it will not cause serious charging heat, which greatly reduces the user's use risk. When the double-headed split slot terminal 3 and the power terminal 4 are accidentally damaged, or the terminals are severely worn in the later period of the charging gun's life, the temperature sensor 7 transmits the temperature information to the background system. The operator can detect abnormal heating and pinpoint the damaged charging pile through the background system, so that the gun head 2 can be quickly and conveniently repaired, greatly reducing the operation and maintenance costs of the charging pile.
Claims
1. A replaceable tip charging gun, characterized in that: The invention comprises a gun body (1), a gun head (2), a double-ended split groove terminal (3), a power terminal (4), a signal terminal (5), and a PCB board (6); the gun body (1) and the gun head (2) are detachably connected together; the double-ended split groove terminal (3) is fixed in the gun head (2); the power terminal (4), the signal terminal (5), and the PCB board (6) are fixed in the gun body (1); the double-ended split groove terminal (3), the power terminal (4), and the signal terminal (5) are all electrically connected to a charging cable in the gun body (1); and the signal terminal (5) is electrically connected to the PCB board (6).
2. The replaceable tip charging gun according to claim 1, characterized in that: A temperature sensor (7) and a temperature control switch (8) are fixed in the gun body (1); the temperature sensor (7) is electrically connected to a charging cable in the gun body (1); and the temperature sensor (7) is electrically connected to the temperature control switch (8).
3. The replaceable tip charging gun according to claim 1, wherein: The tail end of the gun body (1) is provided with a cable clamp (9) and a cable clamp ring (10) for clamping the charging cable. The cable clamp (9) is placed in the cable clamp ring (10). The cable clamp ring (10) is connected to the tail end of the gun body (1). The cable clamp (9) clamps the charging cable.
4. The replaceable tip charging gun according to claim 3, characterized in that: A sealing ring (11) is provided between the cable clamp (10) and the charging cable.
5. The replaceable tip charging gun according to claim 1, characterized in that: The power terminal (4) is welded to the charging cable.
6. The replaceable tip charging gun according to claim 3, characterized in that: The gun body (1) comprises an upper shell and a lower shell, and the upper shell and the lower shell are locked and fixed together by a cable clamp (10).
7. The replaceable tip charging gun according to claim 1, characterized in that: The gun body (1) and the gun head (2) are plug-connected and fixed together by bolts.