Gray fabric singeing device for mercerized denim production

Abstract

The utility model relates to the technical field of denim gray cloth dehairing, and discloses a gray cloth singeing device for mercerized denim production, which comprises a bracket, a driving mechanism comprises a transmission motor, the transmission motor is fixedly connected to the outer wall of a singeing chamber frame, the output end of the transmission motor is fixedly connected with a double-spiral groove rod, and the double-spiral groove rod is fixedly connected with the bracket. A driven sleeve disc is arranged outside the double-spiral groove rod in a sleeving mode, a loop spiral groove is formed in the outer surface of the double-spiral groove rod, a driving protruding block is fixedly connected to the interior of the driven sleeve disc, and the cleaning and cooling mechanism is used for cooling the just-burnt gray cloth while cleaning ash residues, so that the gray cloth is protected from being influenced by high temperature, the gray cloth is not damaged, and the service life of the gray cloth is prolonged. The cleaning and cooling mechanism can rotatably polish and brush the surface of gray cloth, and the driving mechanism is used for driving the cleaning and cooling mechanism to reciprocate, so that the cleaning and cooling mechanism can polish and brush more finely, more stubborn ash can be removed, and the cleaning effect is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of denim grey cloth hair removal, in particular to a grey cloth singeing device for mercerized denim cloth production. Background Art

[0002] Mercerized denim greige fabric is a denim fabric processed using innovative dyeing and finishing techniques based on traditional denim production processes. It exhibits a superior luster and comfortable feel. Its distinctive whitening effect and sharp, clean finish make it the fabric of choice for high-end denim apparel. The fabric undergoes a series of treatments, including singeing, desizing, mercerizing, and washing. Singing removes long hairs and impurities, ensuring a clean and uniform surface. Enzymatic desizing removes residual sizing, improving the fabric's absorbency and softness. After desizing, the fabric requires thorough washing. Mercerizing imparts a fine luster to the fabric, followed by a neutralization wash to remove residual caustic soda and other chemicals.

[0003] The singeing process produces a large amount of ash. The traditional way of cleaning the ash is to use a single-roller brush to brush it off. This not only requires additional equipment, but also has the disadvantage of easily causing dust. At the same time, the grey cloth subjected to high-temperature treatment is not cooled in time, and the flame intensity can only be reduced, resulting in a decrease in the singeing effect of the grey cloth. Utility Model Content

[0004] The purpose of the utility model is to provide a singeing device for grey cloth used in the production of mercerized denim, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the utility model provides the following technical solution: a singeing device for grey cloth used in mercerized denim production, comprising a bracket, a roller rotatably connected to the upper end of the bracket, a singeing chamber frame provided on one side of the bracket, a fire gun fixedly connected to the interior of the singeing chamber frame, a water tank provided on the other side of the bracket, and a water pipe fixedly connected to the interior of the water tank, wherein a driving mechanism and a cleaning and cooling mechanism are provided inside the singeing chamber frame, the cleaning and cooling mechanism being provided near the right side of the singeing chamber frame, and the driving mechanism being provided on the left side of the singeing chamber frame;

[0006] The cleaning and cooling mechanism includes a cooling component and a hair removal component, and the cooling component is arranged on the right side of the hair removal component;

[0007] The driving mechanism includes a transmission motor, which is fixedly connected to the outer wall of the singeing chamber frame. The output end of the transmission motor is fixedly connected to a double-helical groove rod. A driven sleeve is provided on the outside of the double-helical groove rod. A loop helical groove is provided on the outer surface of the double-helical groove rod. A driving protrusion is fixedly connected to the inside of the driven sleeve. A sliding plate is provided on the outer sleeve of the driving protrusion. The sliding plate is slidably connected in the loop helical groove.

[0008] Preferably, a columnar notch with a T-shaped cross section is provided inside the sliding plate.

[0009] Preferably, both ends of the loop spiral groove are connected to form a loop.

[0010] Preferably, the cooling component includes a traction rod, which is fixedly connected to the upper side of the driven sleeve, a limiting frame is fixedly connected in the singeing chamber frame, a hair removal motor is fixedly connected to the upper end of the limiting frame, a fan blade is fixedly connected to the output end of the hair removal motor, a bellows is provided on the outer sleeve of the fan blade, a cooling disk is fixedly connected to one side of the bellows, the interior of the cooling disk is hollow, and the cooling disk is connected to the interior of the bellows.

[0011] Preferably, a slide groove is provided at the upper end of the limiting frame, and a slide groove is provided at the middle portion of the limiting frame.

[0012] Preferably, the hair removal component includes a brush plate and a water tank, the brush plate is fixedly connected to the bottom of the output end of the transmission motor, the water tank is slidably connected to the upper end of the limit frame, a hair extraction plate is fixedly connected to the right side of the water tank, the hair extraction plate is hollow inside, the hair extraction plate is connected to the bottom end of the water tank, a return pipe is fixedly connected to the upper side of the water tank, the return pipe is connected to the inside of the bellows, and a brush is fixedly connected to the bottom of the brush plate.

[0013] Preferably, the brush plate is rotatably connected to the bellows.

[0014] Compared with the prior art, the utility model provides a singeing device for grey cloth used in mercerized denim production, which has the following beneficial effects:

[0015] 1. The cleaning and cooling mechanism is used to clean the ash and cool the newly burned grey cloth at the same time, protecting the grey cloth from the influence of high temperature and preventing damage. At the same time, the mechanism has a strong cleaning ability and can perform a rotational brushing on the surface of the grey cloth, and can remove the clumped ash. Specifically, the driving mechanism drives the cleaning and cooling mechanism to perform reciprocating motion, and the cleaning and cooling mechanism cools and brushes away the ash.

[0016] 2. The driving mechanism is used to drive the cleaning and cooling mechanism to reciprocate, so that the cleaning and cooling mechanism can brush more finely, remove more stubborn ash and ensure the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is a schematic structural diagram of the water tank in the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the transmission motor in the utility model;

[0021] Figure 4 This is a schematic structural diagram of the double-helical groove rod in the present utility model;

[0022] Figure 5 It is a structural diagram of the brush in this utility model.

[0023] In the figure: 1. bracket; 2. roller; 3. singeing chamber frame; 4. blast gun; 5. water tank; 6. water pipe; 7. driving mechanism; 701. transmission motor; 702. double helical groove rod; 703. driven sleeve; 704. loop helical groove; 705. driving bump; 706. sliding plate; 8. cleaning and cooling mechanism; 81. cooling component; 801. traction rod; 802. limit frame; 803. hair removal motor; 804. fan blade; 805. bellows; 806. cooling disk; 82. hair removal component; 821. brush disk; 822. water tank; 823. hair extraction disk; 824. return pipe; 825. brush. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] Example 1:

[0027] See also Figure 1-5The utility model provides a technical solution: a singeing device for grey cloth used in mercerized denim production, comprising a bracket 1, a roller 2 rotatably connected to the upper end of the bracket 1, a singeing chamber frame 3 provided on one side of the bracket 1, a fire gun 4 fixedly connected inside the singeing chamber frame 3, a water tank 5 provided on the other side of the bracket 1, and a water pipe 6 fixedly connected inside the water tank 5. A driving mechanism 7 and a cleaning and cooling mechanism 8 are provided inside the singeing chamber frame 3. The cleaning and cooling mechanism 8 is provided on the right side close to the singeing chamber frame 3, and the driving mechanism 7 is provided on the left side of the singeing chamber frame 3.

[0028] The cleaning and cooling mechanism 8 includes a cooling component 81 and a hair removal component 82, wherein the cooling component 81 is arranged on the right side of the hair removal component 82;

[0029] The driving mechanism 7 includes a transmission motor 701, which is fixedly connected to the outer wall of the singeing chamber frame 3. The output end of the transmission motor 701 is fixedly connected to a double helical groove rod 702. The double helical groove rod 702 is externally sleeved with a driven sleeve 703. The outer surface of the double helical groove rod 702 is provided with a loop helical groove 704. The driven sleeve 703 is internally fixedly connected with a driving protrusion 705. The driving protrusion 705 is outerly provided with a sliding plate 706. The sliding plate 706 is slidably connected to the loop helical groove 704. The transmission motor 701 is used to drive the double helical groove rod 702 to rotate, and the double helical groove rod 702 drives the sliding plate 706 to move, and the sliding plate 706 drives the driven sleeve 703 to move. After the sliding plate 706 moves to the end of the loop helical groove 704, the loop helical groove 704 and the sliding plate 706 rotate relative to each other for half a circle, and then the loop helical groove 704 drives the sliding plate 706 to return, thereby forming a reciprocating motion.

[0030] Furthermore, a columnar notch with a T-shaped cross section is provided inside the sliding plate 706 .

[0031] Furthermore, both ends of the loop spiral groove 704 are connected to form a loop.

[0032] Example 2:

[0033] See also Figure 1-5 , and combined with Example 1, it is further obtained that the cooling component 81 includes a traction rod 801, the traction rod 801 is fixedly connected to the upper side of the driven sleeve 703, the singeing chamber frame 3 is fixedly connected to the limiting frame 802, the upper end of the limiting frame 802 is fixedly connected to the hair removal motor 803, the output end of the hair removal motor 803 is fixedly connected to the fan blade 804, the outer cover of the fan blade 804 is provided with a bellows 805, and one side of the bellows 805 is fixedly connected to a cooling disk 806, the cooling disk 806 is hollow inside, and the cooling disk 806 is connected to the inside of the bellows 805. The hair removal motor 803 drives the fan blade 804 to generate wind force, and the wind force is used to cool the surface of the grey cloth to prevent the surface of the grey cloth from being too hot and unable to be processed in time.

[0034] Furthermore, a sliding groove is provided at the upper end of the limiting frame 802 and a sliding groove is provided at the middle portion of the limiting frame 802 .

[0035] Furthermore, the hair removal component 82 includes a brush plate 821 and a water tank 822. The brush plate 821 is fixedly connected to the bottom of the output end of the transmission motor 701, and the water tank 822 is slidably connected to the upper end of the limit frame 802. A hair extraction plate 823 is fixedly connected to the right side of the water tank 822. The hair extraction plate 823 is hollow inside, and the hair extraction plate 823 is connected to the bottom end of the water tank 822. A return pipe 824 is fixedly connected to the upper side of the water tank 822, and the return pipe 824 is connected to the inside of the bellows 805. A brush 825 is fixedly connected to the bottom of the brush plate 821. The hair removal motor 803 drives the brush plate 821 to drive the brush 825 to brush the ash on the surface of the grey cloth. At the same time, the hair extraction plate 823 generates negative pressure through the rotation of the fan blades 804 to suck away the ash brushed up by the brush 825. By pouring the ash into the water tank 822, the ash stays in the water, and the air pressure inside the water tank 822 forms a passage through the return pipe 824.

[0036] Furthermore, the brush plate 821 is rotatably connected to the bellows 805 in a sealed manner.

[0037] The cleaning and cooling mechanism 8 is moved by the driven plate 706, and the output of the hair removal motor 803 drives the fan blades 804 and the brush plate 821 to rotate. During the rotation of the fan blades 804, positive and negative pressure airflows are generated on both sides. The positive pressure airflow blows towards the grey cloth that has just been burned, and the negative pressure airflow sucks the ash brushed off by the brush 825 into the water tank 822. The water inside the water tank 822 leaves the ash, and then the negative pressure airflow enters the bellows 805 through the return pipe 824, thereby completing the cleaning of the grey cloth ash, ensuring a good cleaning effect and protecting the grey cloth from high temperature damage, while reducing the space occupied by the ash cleaning device.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A singeing device for grey cloth used in mercerized denim production, comprising a bracket (1), a roller (2) rotatably connected to the upper end of the bracket (1), a singeing chamber frame (3) provided on one side of the bracket (1), a blast gun (4) fixedly connected inside the singeing chamber frame (3), a water trough (5) provided on the other side of the bracket (1), and a water pipe (6) fixedly connected inside the water trough (5), characterized in that: A driving mechanism (7) and a cleaning and cooling mechanism (8) are provided inside the singeing chamber frame (3); the cleaning and cooling mechanism (8) is provided on the right side close to the singeing chamber frame (3); and the driving mechanism (7) is provided on the left side of the singeing chamber frame (3); The cleaning and cooling mechanism (8) comprises a cooling component (81) and a hair removal component (82), wherein the cooling component (81) is arranged on the right side of the hair removal component (82); The driving mechanism (7) comprises a transmission motor (701), the transmission motor (701) is fixedly connected to the outer wall of the singeing chamber frame (3), the output end of the transmission motor (701) is fixedly connected to a double-helical groove rod (702), the double-helical groove rod (702) is externally sleeved with a driven sleeve (703), the outer surface of the double-helical groove rod (702) is provided with a loop helical groove (704), the driven sleeve (703) is internally fixedly connected to a driving protrusion (705), the outer sleeve of the driving protrusion (705) is provided with a sliding plate (706), and the sliding plate (706) is slidably connected in the loop helical groove (704).

2. The singeing device for grey fabric used in mercerized denim production according to claim 1, characterized in that: The sliding plate (706) is provided with a columnar notch with a T-shaped cross section.

3. The singeing device for grey fabric used in mercerized denim production according to claim 1, characterized in that: The two ends of the loop spiral groove (704) are connected to form a loop.

4. The singeing device for grey fabric used in mercerized denim production according to claim 1, characterized in that: The cooling component (81) comprises a traction rod (801), the traction rod (801) is fixedly connected to the upper side of the driven sleeve disc (703), a limiting frame (802) is fixedly connected inside the singeing chamber frame (3), a hair removal motor (803) is fixedly connected to the upper end of the limiting frame (802), a fan blade (804) is fixedly connected to the output end of the hair removal motor (803), a bellows (805) is provided on the outer cover of the fan blade (804), a cooling disc (806) is fixedly connected to one side of the bellows (805), the cooling disc (806) is hollow inside, and the cooling disc (806) is connected to the inside of the bellows (805).

5. The singeing device for grey fabric used in mercerized denim production according to claim 4, characterized in that: A sliding groove is provided at the upper end of the limiting frame (802), and a sliding groove is provided at the middle portion of the limiting frame (802).

6. The singeing device for grey fabric used in mercerized denim production according to claim 1, characterized in that: The hair removal assembly (82) includes a brush plate (821) and a water tank (822), wherein the brush plate (821) is fixedly connected to the bottom of the output end of the transmission motor (701), and the water tank (822) is slidably connected to the upper end of the limit frame (802). A hair extraction plate (823) is fixedly connected to the right side of the water tank (822), wherein the hair extraction plate (823) is hollow inside and is connected to the bottom end of the water tank (822). A return pipe (824) is fixedly connected to the upper side of the water tank (822), wherein the return pipe (824) is connected to the inside of the bellows (805), and a brush (825) is fixedly connected to the bottom of the brush plate (821).

7. The singeing device for grey fabric used in mercerized denim production according to claim 6, characterized in that: The brush plate (821) is connected to the bellows (805) in a sealed and rotatable manner.

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