ALC external wall panel mounting structure

By using ALC panels, channel steels, screws, nuts and other components in the ALC exterior wall panel installation structure, the problem of unstable vertical splicing of ALC exterior wall panels is solved, and a more stable prefabricated installation is achieved.

CN223343495UActive Publication Date: 2025-09-16CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
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Patent Information

Application Number
CN202422640722.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-16
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing technology does not fully consider the vertical splicing of ALC exterior wall panels, resulting in insufficient stability of the splicing.

Method used

An ALC exterior wall panel installation structure is adopted, including components such as ALC panels, channel steels, screws and nuts. The vertical splicing of ALC panels is achieved through the cooperation of reserved holes and channel steels, and the stability of the splicing is enhanced through the connection of screws and nuts.

Benefits of technology

It achieves stable vertical splicing of ALC exterior wall panels and improves the stability and safety of prefabricated installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an ALC external wall panel installation structure which comprises an ALC panel, a first groove is formed in one side of the ALC panel, a first protruding block is arranged on the other side of the ALC panel, second grooves are formed in the upper side and the lower side of the ALC panel, a second protruding block is arranged on the other side of the ALC panel, and a vertical reserved hole is formed in the ALC panel; the first channel steel is fixedly arranged on the lower-layer structural beam; the screw rods are pre-buried in the lower-layer structural beam at intervals and penetrate out of the web plate of the first channel steel and the reserved hole of the ALC plate from bottom to top; the first nut is in threaded connection with the root part of the screw rod; the base plate penetrates through the upper end of the screw rod; the second nut is in threaded connection with the upper end of the screw rod; the second channel steel covers the upper part of the top-layer ALC plate; the sleeve is pre-buried in the upper-layer structural beam and penetrates out of a web plate of the second channel steel from top to bottom, and threads are arranged on the outer side of the sleeve; and the third nut is in threaded connection with the surface of the sleeve and is screwed on the web of the second channel steel. According to the utility model, the vertical assembly of the ALC external wall panel is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of prefabricated buildings, in particular to an ALC exterior wall panel installation structure. Background Art

[0002] Autoclaved lightweight aerated concrete partition panels, or ALC for short, are available in products such as exterior wall panels, interior wall panels, floor panels, and roof panels, and are suitable for prefabricated structures. For example, Chinese invention patent application publication number CN 115787883 A discloses an energy-saving prefabricated building and its assembly method. The panels include ALC wall panels with a first locating groove installed on one side and a locating protrusion installed on the other side, which engages the first locating groove. The panels also have second locating grooves at both ends, and steel frame locating blocks are rotatably hinged within the second locating grooves via connecting shafts. The steel frame locating blocks have first and second locating holes at their ends, respectively. This design only considers horizontal splicing, not vertical splicing of the ALC exterior wall panels. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an ALC exterior wall panel installation structure, which is conducive to the vertical splicing of the ALC exterior wall panels and makes the vertical splicing more stable.

[0004] In order to solve the above problems, an ALC exterior wall panel installation structure is adopted, which includes:

[0005] The ALC board has a first groove on one side of its left and right sides and a first protrusion on the other side for left and right splicing. The upper and lower sides have a second groove on one side and a second protrusion on the other side for upper and lower splicing. The ALC board is provided with vertical reserved holes;

[0006] The first channel steel is fixed on the lower structural beam, and the lower part of the ALC plate of the bottom layer is placed in the first channel steel. The flanges on both sides of the first channel steel cover the lower sides of the ALC plate;

[0007] The screws are pre-buried in the lower structural beam at intervals and pass through the web of the first channel steel and the reserved holes of the ALC plate from bottom to top;

[0008] A first nut is threadedly connected to the root of the screw and is tightened on the web surface of the channel steel;

[0009] The pad is connected to the upper end of the screw and is placed on the reserved hole;

[0010] a second nut, which is threadedly connected to the upper end of the screw and tightened on the backing plate;

[0011] The second channel steel covers the top of the ALC plate, and its two side flanges cover the two sides of the top of the ALC plate;

[0012] The sleeve is embedded in the upper structural beam, passes through the web of the second channel steel from top to bottom, and is sleeved on the upper end of the screw, with a thread provided on the outer side;

[0013] A third nut is threadedly connected to the surface of the sleeve and tightened on the web of the second channel steel.

[0014] With such a structure, ALC plates can be spliced ​​left and right or up and down. The screw plays a positioning role, and the vertically spliced ​​ALC plates are compressed by the second nut. The plates are connected to the lower structure beam through the first channel steel, and to the upper structure beam through the second channel steel.

[0015] As a further improvement of the present invention, foam rods are filled between the first channel steel and the ALC plate and between the second channel steel and the ALC plate. Grouting holes are provided at intervals on the foam rods, and polyurethane foam filler is injected through the grouting holes to form a polyurethane foam layer.

[0016] This structure makes it easier to waterproof the upper and lower parts of the ALC board.

[0017] As a further improvement of the present invention, a first sealant is applied between the first channel steel and the ALC plate and between the second channel steel and the ALC plate, and the first sealant is distributed along the foam rod.

[0018] With such a structure, the foam rod provides a skeleton function, which facilitates the attachment of the first sealant, and facilitates beautiful seams and waterproofing.

[0019] As a further improvement of the present invention, a first flashing is provided between the second channel steel and the upper structure beam, which has a first vertical section distributed along the flange of the second channel steel, and also has a first transverse section distributed horizontally along the bottom of the beam. The end of the first transverse section is connected to a first U-shaped section extending upward, the first U-shaped section is tightly attached to the side of the upper structure beam, the top plate of the first U-shaped section is inclined downward, and a second sealant is applied between the first U-shaped section and the upper structure beam.

[0020] With such a structure, the side of the second channel steel is convenient for installing the first flashing edge, which is beneficial to flashing and drainage, and is beneficial to waterproofing the connection position between the second channel steel and the upper structure beam.

[0021] As a further improvement of the present invention, a second flashing edge is provided on the side of the first channel steel, and the second flashing edge includes a second vertical section distributed along the flange of the first channel steel, and also includes a second transverse section distributed horizontally. The end of the second transverse section is connected to a second U-shaped section extending upward, the second U-shaped section is close to the lower side of the bottom ALC plate, the top plate of the second U-shaped section is inclined downward, and a third sealant is applied between the second U-shaped section and the plate.

[0022] With such a structure, the side of the first channel steel is convenient for installing the second flashing edge, and the drainage effect of the lower end edge of the bottom ALC plate is better.

[0023] As a further improvement of the present invention, a waterstop is provided in the joints between the ALC panels.

[0024] With such a structure, the waterstop helps to ensure the waterproofness of the joints.

[0025] The utility model is conducive to the assembled installation of the ALC exterior wall panels and is conducive to the vertical splicing of the ALC exterior wall panels, making the splicing more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 Schematic diagram of the structure of the embodiment.

[0027] Figure 2 Schematic diagram of the structure of a single ALC plate.

[0028] Figure 3 Schematic diagram of the structure at the top of the screw.

[0029] Figure 4 Schematic diagram of the cross-section structure of the bottom of the ALC board.

[0030] Figure 5 Schematic diagram of the installation position of the water stop.

[0031] Figure numerals: 1, ALC board; 101, first groove; 102, first protrusion; 103, second groove; 104, second protrusion; 105, reserved hole; 2, first channel steel; 3, lower structural beam; 4, screw; 5, first nut; 6, pad; 7, second nut; 8, second channel steel; 9, sleeve; 10, upper structural beam; 11, third nut; 12, foam rod; 13, first sealant; 14, first flashing edge; 141, first vertical section; 142, first horizontal section; 143, first U-shaped section; 15, second sealant; 16, second flashing edge; 161, second vertical section; 162, second horizontal section; 163, second U-shaped section; 17, third sealant; 18, waterstop; 19, grouting hole; 20, polyurethane foam layer. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance; in addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Example 1

[0035] like Figure 1-Figure 5 As shown, an ALC exterior wall panel installation structure includes:

[0036] The ALC board 1 has a first groove 101 on one side of its left and right sides and a first protrusion 102 on the other side for left and right splicing. The upper and lower sides have a second groove 103 on one side and a second protrusion 104 on the other side for upper and lower splicing. The ALC board 1 is provided with a vertical reserved hole 105;

[0037] The first channel steel 2 is fixed on the lower structural beam 3, and the lower part of the ALC plate 1 of the bottom layer is placed in the first channel steel 2. The flanges on both sides of the first channel steel 2 cover the lower sides of the ALC plate 1;

[0038] The screw rods 4 are pre-buried in the lower structural beam 3 at intervals and pass through the web of the first channel steel 2 and the reserved holes 105 of the ALC plate 1 from bottom to top;

[0039] The first nut 5 is threadedly connected to the root of the screw 4 and tightened on the web surface of the channel steel 2;

[0040] The backing plate 6 is connected to the upper end of the screw 4 and is placed on the reserved hole 105;

[0041] The second nut 7 is threadedly connected to the upper end of the screw 4 and tightened on the backing plate 6;

[0042] The second channel steel 8 covers the top of the top ALC plate 1, and its two side flanges cover both sides of the top of the ALC plate 1;

[0043] The sleeve 9 is embedded in the upper structural beam 10, passes through the web of the second channel steel 8 from top to bottom, and is sleeved on the upper end of the screw 4, with a thread provided on the outer side;

[0044] The third nut 11 is threadedly connected to the surface of the sleeve 9 and tightened on the web of the second channel steel 8.

[0045] With such a structure, the ALC plate 1 can be spliced ​​left and right or up and down. The screw 4 plays a positioning role, and the vertically spliced ​​ALC plate 1 is pressed by the second nut 7. It is connected to the lower structure beam 3 through the first channel steel 2 and to the upper structure beam 10 through the second channel steel 8.

[0046] In this embodiment, foam rods 12 are filled between the first channel steel 2 and the ALC plate 1 and between the second channel steel 8 and the ALC plate 1. Grouting holes 19 are provided at intervals on the foam rods 12. Polyurethane foam filler is injected through the grouting holes 19 to form a polyurethane foam layer 20.

[0047] Such a structure facilitates waterproofing of the upper and lower parts of the ALC board 1 .

[0048] In this embodiment, a first sealant 13 is applied between the first channel steel 2 and the ALC plate 1 and between the second channel steel 8 and the ALC plate 1 , and the first sealant 13 is distributed along the foam rod 12 .

[0049] With such a structure, the foam rod 12 provides a skeleton, which facilitates the attachment of the first sealant 13 and facilitates seam beautification and waterproofing.

[0050] In this embodiment, a first flashing 14 is provided between the second channel steel 8 and the upper structure beam 10, and has a first vertical section 141 distributed along the flange of the second channel steel 8, and also has a first transverse section 142 distributed horizontally along the bottom of the beam. The end of the first transverse section 142 is connected to a first U-shaped section 143 extending upward. The first U-shaped section 143 is closely attached to the side of the upper structure beam 10, and the top plate of the first U-shaped section 143 is inclined downward. A second sealant 15 is applied between the first U-shaped section 143 and the upper structure beam 10.

[0051] With such a structure, it is convenient to install the first flashing edge 14 on the side of the second channel steel 8, which is beneficial to flashing and drainage, and is beneficial to waterproofing the connection position between the second channel steel 8 and the upper structure beam 10.

[0052] In this embodiment, a second flashing edge 16 is provided on the side of the first channel steel 2. The second flashing edge 16 includes a second vertical section 161 distributed along the flange of the first channel steel 2, and also includes a second transverse section 162 distributed horizontally. The end of the second transverse section 162 is connected to a second U-shaped section 163 extending upward. The second U-shaped section 163 is close to the lower side of the bottom ALC plate 1. The top plate of the second U-shaped section 163 is tilted downward. A third sealant 17 is applied between the second U-shaped section 163 and the ALC plate 1.

[0053] With such a structure, the second flashing edge 16 can be easily installed on the side of the first channel steel 2 , and the drainage effect of the edge at the lower end of the bottom ALC plate 1 is better.

[0054] In this embodiment, a waterstop 18 is provided in the joint between the ALC panels 1 and the ALC panels 1 .

[0055] With such a structure, the waterstop 8 is helpful to ensure the waterproofness of the joints.

[0056] The utility model is conducive to the assembled installation of the ALC exterior wall panels and is conducive to the vertical splicing of the ALC exterior wall panels, making the splicing more stable.

[0057] The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For those skilled in the art of the present invention, it is possible to make several equivalent substitutions or obvious modifications without departing from the concept of the present invention, and the performance or use are the same, and all of them should be considered to fall within the scope of protection of the present invention.

Claims

1. An ALC exterior wall panel installation structure, characterized in that include: The ALC plate (1) has a first groove (101) on one side of its left and right sides and a first protrusion (102) on the other side for left and right splicing; and a second groove (103) on one side of its upper and lower sides and a second protrusion (104) on the other side for upper and lower splicing; and a vertical reserved hole (105) is provided in the ALC plate (1); The first channel steel (2) is fixedly mounted on the lower structural beam (3), the lower portion of the ALC plate (1) of the bottom layer is placed in the first channel steel (2), and the flanges on both sides of the first channel steel (2) cover both sides of the lower portion of the ALC plate (1); Screws (4) are pre-buried in the lower structural beam (3) at intervals and pass through the web of the first channel steel (2) and the reserved holes (105) of the ALC plate (1) from bottom to top; A first nut (5) is threadedly connected to the root of the screw (4) and is tightened on the web surface of the channel steel (2); A pad (6) is connected to the upper end of the screw (4) and is placed on the reserved hole (105); A second nut (7) is threadedly connected to the upper end of the screw (4) and is tightened on the backing plate (6); A second channel steel (8) covers the top of the top ALC plate (1), and its two side flanges cover both sides of the top of the ALC plate (1); A sleeve (9) is embedded in the upper structural beam (10), passes through the web of the second channel steel (8) from top to bottom, and is sleeved on the upper end of the screw (4), with a thread provided on the outer side thereof; The third nut (11) is threadedly connected to the surface of the sleeve (9) and is tightened on the web of the second channel steel (8).

2. The ALC exterior wall panel installation structure according to claim 1 is characterized in that Foam rods (12) are stuffed between the first channel steel (2) and the ALC plate (1) and between the second channel steel (8) and the ALC plate (1). Grouting holes (19) are provided at intervals on the foam rods (12). Polyurethane foam filler is injected through the grouting holes (19) to form a polyurethane foam layer (20).

3. The ALC exterior wall panel installation structure according to claim 2 is characterized in that A first sealant (13) is applied between the first channel steel (2) and the ALC plate (1) and between the second channel steel (8) and the ALC plate (1), and the first sealant (13) is distributed along the foam rod (12).

4. The ALC exterior wall panel installation structure according to claim 1 is characterized in that A first flashing edge (14) is provided between the second channel steel (8) and the upper structure beam (10), and has a first vertical section (141) distributed along the flange of the second channel steel (8), and also has a first transverse section (142) distributed horizontally along the bottom of the beam, the end of the first transverse section (142) is connected to a first U-shaped section (143) extending upward, the first U-shaped section (143) is closely attached to the side of the upper structure beam (10), the top plate of the first U-shaped section (143) is inclined downward, and a second sealant (15) is applied between the first U-shaped section (143) and the upper structure beam (10).

5. The ALC exterior wall panel installation structure according to claim 1 is characterized in that A second flashing edge (16) is provided on the side of the first channel steel (2), and the second flashing edge (16) includes a second vertical section (161) distributed along the flange of the first channel steel (2), and also includes a second horizontal section (162) distributed horizontally, the end of the second horizontal section (162) is connected to a second U-shaped section (163) extending upward, the second U-shaped section (163) is closely attached to the lower side of the bottom ALC plate (1), the top plate of the second U-shaped section (163) is tilted downward, and a third sealant (17) is applied between the second U-shaped section (163) and the ALC plate (1).

6. The ALC exterior wall panel installation structure according to claim 1, characterized in that A water stop strip (18) is provided in the joint between the ALC plates (1) and the ALC plates (1).

Citation Information

Patent Citations

  • Energy-saving fabricated building and assembly method thereof

    CN115787883A