Honeycomb aluminum gusset plate and convenient installation structure

Abstract

The utility model provides a honeycomb aluminium gusset plate and convenient installation structure, including aluminium gusset plate outer layer plate and aluminium gusset plate inner layer plate, aluminium gusset plate outer layer plate and aluminium gusset plate inner layer plate inner layer are provided with the honeycomb core layer, aluminium alloy frame is provided at the four sides of aluminium gusset plate outer layer plate, the inner side of aluminium alloy frame is provided with U-shaped groove, the U-shaped groove is provided with the aluminium gusset plate outer layer plate, the aluminium gusset plate outer layer plate is provided with the honeycomb core layer, and the aluminium gusset plate inner layer plate is provided with the honeycomb core layer. An inner convex pinch plate is arranged on the U-shaped groove, and a pinch plate groove is formed in the sunken part of the inner convex pinch plate. And through the arrangement of the convenient mounting buckle holes, mounting personnel can more easily mount and adjust the honeycomb aluminum buckle plate, and the difficulty and the workload in the mounting process are reduced. The installation quality of the honeycomb aluminum gusset plate can be guaranteed, and follow-up problems caused by inaccurate installation are avoided. The installation clamping plates are inserted into the U-shaped grooves of the aluminum alloy frames of the adjacent buckle plates, the adjacent buckle plates are rapidly and firmly connected through buckling connection of the clamping plate protruding blocks on the inner sides and the buckle plate grooves, and the installation efficiency and quality are improved.

Description

Technical Field

[0001] The utility model relates to the field of honeycomb aluminum gusset plates, and in particular to a honeycomb aluminum gusset plate and a convenient installation structure. Background Art

[0002] Aluminum gusset panels are widely used in ceiling decoration in homes, offices, shopping malls, and other places. They not only beautify the space but also provide certain functionality. For example, in humid environments such as kitchens and bathrooms, aluminum gusset panels can effectively block moisture and water. In public places, aluminum gusset panels' fire resistance and easy cleanability also make them an ideal decorative material.

[0003] Chinese utility model patent application number CN201420326663.8 proposes a honeycomb aluminum gusset ceiling. The flanges have inward protrusions, and the keels and clips have triangular cross-sections. The keels are installed in parallel, with the distance between them being half the distance between the two parallel sides of the hexagonal aluminum gussets. The two parallel sides of the hexagonal aluminum gussets are mounted on the keels, and the remaining sides are connected to adjacent hexagonal aluminum gussets via clips. The trapezoidal aluminum gussets are installed on the keels at the horizontal edges of the ceiling and connected to adjacent hexagonal aluminum gussets via clips. The triangular aluminum gussets are installed on the keels at the longitudinal edges of the ceiling and connected to adjacent hexagonal aluminum gussets via clips. After installation, the ceiling has a honeycomb shape.

[0004] However, existing gussets have some shortcomings that need improvement. Ordinary aluminum gussets lack a honeycomb structure or reinforced skeleton, resulting in relatively weak compression and bending resistance. They are prone to deformation when subjected to large external forces, affecting their service life and safety. Compared with honeycomb aluminum gussets, ordinary aluminum gussets lack lightweight design. Compared with honeycomb aluminum gussets, ordinary aluminum gussets increase the load-bearing pressure of buildings and are also difficult to transport and install.

[0005] Existing honeycomb aluminum gussets lack convenient installation structures, such as convenient mounting holes and snap-on plates, making the installation process cumbersome, time-consuming, and inefficient. The connections between adjacent gussets are not tight and secure enough, making them prone to loosening and displacement, affecting the stability and safety of the overall structure. Therefore, we have addressed this issue by proposing a honeycomb aluminum gusset and a convenient installation structure. Utility Model Content

[0006] The purpose of the present invention is to address the problems raised by the existing background technology. In order to achieve the above-mentioned purpose of the utility model, the present invention provides the following technical solutions: a honeycomb aluminum gusset plate, comprising an aluminum gusset plate outer layer plate and an aluminum gusset plate inner layer plate, the inner layers of the aluminum gusset plate outer layer plate and the aluminum gusset plate inner layer plate are provided with a honeycomb core layer, the four sides of the aluminum gusset plate outer layer plate are provided with an aluminum alloy frame, the inner side of the aluminum alloy frame is provided with a U-shaped groove, an inner convex gusset plate is provided on the U-shaped groove, and a gusset plate groove is provided on the concave part of the inner convex gusset plate.

[0007] As a preferred technical solution of the present invention, a honeycomb skeleton is provided in the honeycomb core layer, the width of the aluminum alloy frame is 20 mm, and a U-shaped groove is provided on the inner side thereof, and the depth of the U-shaped groove is 5 mm.

[0008] As a preferred technical solution of the present invention, there are three inner convex gusset plates, the length of the inner convex gusset plates is 15 mm, and gusset plate grooves are set in the concave parts of the inner convex gusset plates, and the depth of the grooves is 2 mm.

[0009] A convenient installation structure of a honeycomb aluminum gusset plate includes an aluminum alloy frame, a U-shaped groove, an inner convex gusset plate, and a gusset plate groove. The side of the inner convex gusset plate is provided with a convenient installation button hole, and a mounting clip plate is provided in the 90° vertical direction of the inner convex gusset plate. The inner side of the mounting clip plate is provided with a clip plate protrusion.

[0010] As a preferred technical solution of the present invention, three snap-on plate protrusions are provided and correspond to the snap-on plate grooves when snap-connected.

[0011] As an optimal technical solution of the present invention, a convenient installation button hole with a diameter of 3 mm is set on the side of the inner convex gusset plate, and a mounting clip plate with a length of 10 mm is set in the 90° vertical direction of the inner convex gusset plate.

[0012] As a preferred technical solution of the present invention, the protrusion height of the clamping plate protrusion arranged on the inner side of the mounting clamping plate is 2 mm.

[0013] As a preferred technical solution of the present invention, an edge strip is provided on the inner side of the aluminum alloy frame.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: in the scheme of the present invention, the outer layer of the aluminum gusset plate and the inner layer of the aluminum gusset plate provide surface protection for the outer layer and the inner layer, effectively preventing damage to the honeycomb core layer by external factors, and extending the service life of the aluminum gusset plate. It has a certain decorative effect, and various appearances can be designed according to different needs, making the honeycomb aluminum gusset plate more beautiful as a whole and meeting different decorative styles. It increases the overall sealing of the honeycomb aluminum gusset plate, reduces the entry of dust, water vapor, etc. into the interior, and keeps the internal structure dry and clean. The honeycomb core layer honeycomb structure has good compression and bending resistance, can withstand large external forces, enhances the overall strength of the aluminum gusset plate, and makes it less likely to deform during use. It reduces product weight, realizes lightweight design, is easy to transport and install, and reduces the load-bearing pressure of the building. Good thermal insulation and sound insulation performance can effectively block the transmission of heat and sound, and improve indoor comfort.

[0015] The honeycomb skeleton further strengthens the structural stability of the honeycomb core, improving its load-bearing capacity. This allows the core to more evenly distribute forces when subjected to external forces, preventing damage caused by excessive localized stress. This effectively enhances the impact resistance of the honeycomb aluminum gusset panels, ensuring they maintain good integrity even in the event of an accidental impact. This helps improve the production efficiency and quality of the honeycomb core, while reducing production costs. The aluminum alloy frame provides support for the honeycomb aluminum gusset panels, increasing the overall structural strength and stability, ensuring they will not deform or damage during use. It also protects the edges, protecting them from bumps and abrasion, extending their service life. Aluminum alloy offers excellent corrosion and wear resistance, making it suitable for a variety of harsh environments and ensuring the long-term performance of the gusset panels. The U-shaped groove provides a mounting position for the inner gusset panels, ensuring they can be accurately installed and function properly, improving installation precision and efficiency. The U-shaped groove ensures a more secure installation, preventing them from loosening or falling off, and enhancing the overall connection strength of the honeycomb aluminum gusset panels. This facilitates drainage and ventilation, preventing water and moisture from accumulating on the aluminum gusset plate surface, and keeping the panels dry and clean. The inner convex gusset plate connects with adjacent gusset plates, allowing for the entire honeycomb aluminum gusset plate to be assembled. This is a crucial component for convenient installation, significantly improving installation efficiency and saving time and cost. The inner convex gusset plate increases the contact area between adjacent gusset plates, enhancing the tightness and stability of the connection, making the honeycomb aluminum gusset plate more secure and reliable during use. The material and structure of the inner convex gusset plate are carefully designed to provide excellent wear and corrosion resistance, ensuring long-term connection performance. The gusset plate grooves mate with the snap-on plate protrusions on the mounting clip plate to achieve a snap-on connection, ensuring a tight and secure connection between adjacent gusset plates and effectively preventing loosening and displacement. The gusset plate grooves increase friction and improve connection stability, ensuring the honeycomb aluminum gusset plate maintains its overall structural integrity even when subjected to external forces. This helps enhance the honeycomb aluminum gusset plate's waterproof performance, preventing moisture from penetrating through the gaps between the gusset plates, and protecting the building's structural safety.

[0016] During installation, convenient mounting holes allow for initial fixing and positioning with tools, facilitating subsequent installation operations and improving installation accuracy and efficiency. These holes make it easier for installers to install and adjust the honeycomb aluminum gussets, reducing installation complexity and workload. This helps ensure the quality of the honeycomb aluminum gussets and avoids subsequent problems caused by inaccurate installation. The mounting clips are inserted into the U-shaped grooves of the aluminum alloy frames of adjacent gussets. The inner mounting tabs snap into place with the recesses in the gussets, ensuring a quick and secure connection between adjacent gussets and improving installation efficiency and quality. The mounting clips are carefully designed with excellent strength and toughness, capable of withstanding significant external forces and ensuring a reliable connection. This helps standardize the installation of honeycomb aluminum gussets, improving consistency and compliance, and facilitating subsequent maintenance and replacement. The mounting tabs align with the recesses in the gussets, snapping into place during the snap connection, ensuring a tight and secure connection between adjacent gussets and enhancing the structural stability of the entire honeycomb aluminum gusset. The snap-on plate bumps increase the strength and reliability of the connection, allowing the honeycomb aluminum gussets to better withstand various external forces during use and less prone to loosening or damage. This helps improve the seismic performance of the honeycomb aluminum gussets, ensuring that they maintain good structural integrity during natural disasters such as earthquakes, protecting people and property. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure provided by the utility model;

[0018] Figure 2 A schematic diagram of the honeycomb core structure provided by the present invention;

[0019] Figure 3 A schematic diagram of the honeycomb skeleton structure provided by the utility model;

[0020] Figure 4 This is a schematic diagram of the aluminum alloy frame structure provided by the utility model;

[0021] Figure 5 This is a schematic diagram of the inner plate structure of the aluminum gusset plate provided by the utility model;

[0022] Figure 6 A schematic diagram of the mounting clip plate structure provided by the utility model;

[0023] Figure 7 This is a schematic diagram of the edge trimming strip structure provided by the utility model.

[0024] Indicated in the figure:

[0025] 1. Aluminum gusset plate outer layer; 2. Aluminum gusset plate inner layer; 3. Honeycomb core layer; 301, honeycomb skeleton; 4. Aluminum alloy frame; 5. U-shaped groove; 6. Inner convex gusset plate; 7. Gusset plate groove; 8. Convenient installation button hole; 9. Edging strip; 10. Installation of snap-in plate; 1001, snap-in plate protrusion. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0027] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other. It should be noted that similar numbers and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0028] Example 1: Please refer to Figure 1 - Figure 7 A honeycomb aluminum gusset plate comprises an aluminum gusset plate outer layer plate 1 and an aluminum gusset plate inner layer plate 2. The inner layers of the aluminum gusset plate outer layer plate 1 and the aluminum gusset plate inner layer plate 2 are provided with a honeycomb core layer 3. Aluminum alloy frames 4 are provided at the four sides of the aluminum gusset plate outer layer plate 1. A U-shaped groove 5 is provided on the inner side of the aluminum alloy frame 4. An inward convex gusset plate 6 is provided on the U-shaped groove 5. A gusset plate groove 7 is provided on the concave part of the inward convex gusset plate 6.

[0029] A honeycomb skeleton 301 is provided in the honeycomb core layer 3. The width of the aluminum alloy frame 4 is 20 mm, and a U-shaped groove 5 is provided on the inner side thereof. The depth of the U-shaped groove 5 is 5 mm.

[0030] There are three inner convex gusset plates 6, each of which has a length of 15 mm. A gusset plate groove 7 is provided at the concave portion of the inner convex gusset plate 6, and the depth of the groove is 2 mm.

[0031] A convenient installation structure of a honeycomb aluminum gusset plate includes an aluminum alloy frame 4, a U-shaped groove 5, an inner convex gusset plate 6, and a gusset plate groove 7. The side of the inner convex gusset plate 6 is provided with a convenient installation button hole 8, and a mounting clip plate 10 is provided in the 90° vertical direction of the inner convex gusset plate 6. The inner side of the mounting clip plate 10 is provided with a clip plate protrusion 1001.

[0032] There are three snap-on plate protrusions 1001 , which correspond to the snap-on plate grooves 7 during snap-on connection.

[0033] A convenient installation button hole 8 with a diameter of 3 mm is set on the side of the inner convex gusset plate 6, and a mounting clip plate 10 with a length of 10 mm is set in the 690° vertical direction of the inner convex gusset plate.

[0034] Aluminum gusset plate outer layer 1 and aluminum gusset plate inner layer 2: provide surface protection for the outer and inner layers, and at the same time have a certain decorative effect, making the honeycomb aluminum gusset plate more beautiful as a whole.

[0035] The honeycomb core layer 3 honeycomb structure has good compression and bending resistance, which can enhance the overall strength of the aluminum gusset plate while reducing the weight of the product to achieve lightweight design.

[0036] The honeycomb skeleton 301 further strengthens the structural stability of the honeycomb core layer 3, improves its bearing capacity, effectively disperses external forces, and makes the honeycomb aluminum gusset plate more solid and durable.

[0037] The aluminum alloy frame 4 provides frame support for the honeycomb aluminum gusset plate, increases the strength and stability of the overall structure, and at the same time plays a role in protecting the edges.

[0038] The U-shaped groove 5 provides an installation position for the inner convex gusset plate 6, ensuring that the inner convex gusset plate 6 can be accurately installed and play its connecting role.

[0039] The inner convex gusset plate 6 realizes the splicing and assembly of the entire honeycomb aluminum gusset plate by connecting with the adjacent gusset plates, and is an important component for achieving convenient installation.

[0040] The gusset plate groove 7 cooperates with the snap-fit ​​plate protrusion 1001 on the mounting snap-fit ​​plate 10 to achieve a snap-fit ​​connection, so that the connection between adjacent gusset plates is tight and firm.

[0041] During the installation process, the convenient installation button hole 8 can be used to use tools for preliminary fixation and positioning, which facilitates subsequent installation operations and improves installation efficiency.

[0042] The mounting clip plate 10 is inserted into the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent gusset plate, and the inner clip plate protrusion 1001 is snap-connected with the gusset plate groove 7 to achieve a quick and firm connection between the adjacent gusset plates.

[0043] The snap-on plate protrusion 1001 corresponds to the gusset plate groove 7 and is snapped into the gusset plate groove 7 during snap-on connection, ensuring a tight and firm connection between adjacent gusset plates and enhancing the structural stability of the entire honeycomb aluminum gusset plate.

[0044] Aluminum gusset outer layer 1 and aluminum gusset inner layer 2: Provide surface protection for the outer and inner layers, effectively preventing damage to the honeycomb core layer from external factors and extending the service life of the aluminum gusset. They also have a decorative effect and can be designed in various appearances to suit different needs, enhancing the overall aesthetics of the honeycomb aluminum gusset and meeting various decorative styles. They enhance the overall sealing of the honeycomb aluminum gusset, reducing the ingress of dust and moisture, and keeping the internal structure dry and clean. Honeycomb core layer 3: The honeycomb structure offers excellent compression and bending resistance, capable of withstanding significant external forces, enhancing the overall strength of the aluminum gusset and preventing deformation during use. This reduces product weight, achieving a lightweight design that facilitates transportation and installation while also reducing the load-bearing pressure on the building. Excellent thermal and sound insulation properties effectively block the transmission of heat and sound, enhancing indoor comfort. Honeycomb skeleton 301: Further strengthens the structural stability of the honeycomb core and improves its load-bearing capacity. This allows the honeycomb core to more evenly distribute external forces, preventing damage caused by excessive localized stress. This effectively enhances the impact resistance of the honeycomb aluminum gusset panels, ensuring they maintain good integrity even in the event of accidental impact. This helps improve the production efficiency and quality of the honeycomb core layer and reduce production costs. Aluminum Alloy Frame 4: Provides frame support for the honeycomb aluminum gusset panels, increasing the strength and stability of the overall structure and ensuring that the aluminum gusset panels do not deform or damage during use. It protects the edges of the aluminum gusset panels from bumps and abrasion, extending their service life. Aluminum alloy offers excellent corrosion and wear resistance, adapting to a variety of harsh environmental conditions and ensuring the long-term performance of the aluminum gusset panels. U-shaped Groove 5: Provides an installation location for the inner convex gusset panels 6, ensuring they can be accurately installed and perform their connecting function, improving installation accuracy and efficiency. The U-shaped groove makes the inner convex gusset panels more secure, preventing them from loosening or falling off, and enhancing the overall connection strength of the honeycomb aluminum gusset panels. It facilitates drainage and ventilation, preventing the accumulation of water or moisture on the surface of the aluminum gusset panels, and keeping them dry and clean. Inner convex gusset plate 6: By connecting with adjacent gusset plates, the splicing and assembly of the entire honeycomb aluminum gusset plate is achieved, which is an important component for achieving convenient installation, greatly improving installation efficiency, saving installation time and cost. The inner convex gusset plate increases the contact area between adjacent gusset plates, improves the tightness and stability of the connection, and makes the honeycomb aluminum gusset plate more firm and reliable during use. The material and structure of the inner convex gusset plate have been carefully designed, with good wear resistance and corrosion resistance, and can maintain good connection performance for a long time. Gusset plate groove 7: cooperates with the snap-on plate protrusion 1001 on the installation snap-on plate 10 to achieve a snap-on connection, so that the connection between adjacent gusset plates is tight and firm, and effectively prevents loosening and displacement between the gusset plates. The gusset plate groove increases the friction of the connection, improves the stability of the connection, and enables the honeycomb aluminum gusset plate to better maintain the integrity of the overall structure when subjected to external forces.This helps improve the waterproof performance of honeycomb aluminum gussets, preventing moisture from penetrating through the gaps between the gussets, and protecting the building's structural safety. Convenient installation button holes 8: During installation, tools can be used to perform initial fixing and positioning, facilitating subsequent installation operations and improving installation accuracy and efficiency. The convenient installation button holes make it easier for installers to install and adjust the honeycomb aluminum gussets, reducing the difficulty and workload during the installation process. This helps ensure the installation quality of the honeycomb aluminum gussets and avoid subsequent problems caused by inaccurate installation. Installation clip plate 10: Inserted into the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent gussets, the inner clip plate protrusion 1001 snaps into the gusset groove 7 to achieve a quick and secure connection between adjacent gussets, improving installation efficiency and quality. The material and structure of the installation clip plate are carefully designed to have excellent strength and toughness, capable of withstanding large external forces and ensuring a reliable connection. This helps achieve standardized installation of honeycomb aluminum gussets, improving installation consistency and standardization, and facilitating subsequent maintenance and replacement. Snap-on plate protrusions 1001 correspond to the gusset plate grooves 7 and snap into place during the snap-on connection, ensuring a tight and secure connection between adjacent gusset plates and enhancing the structural stability of the entire honeycomb aluminum gusset plate. These protrusions increase the strength and reliability of the connection, allowing the honeycomb aluminum gusset plate to better withstand various external forces during use and less susceptible to loosening or damage. This helps improve the seismic resistance of the honeycomb aluminum gusset plate, ensuring it maintains good structural integrity during natural disasters such as earthquakes, protecting personnel and property.

[0045] The structure and principle of honeycomb aluminum gusset plate:

[0046] 1. Aluminum gusset plate outer plate 1 and inner plate: provide the outer and inner surfaces of the gusset plate, playing a role of protection and decoration.

[0047] 2. Honeycomb Core 3: Located between the outer and inner panels, this honeycomb structure offers excellent strength and lightweight properties. The honeycomb skeleton 301 enhances the core's structural stability, effectively dissipating external forces, improving the panel's overall strength while reducing its weight.

[0048] 3. Aluminum alloy frame 4: 20mm wide, provides frame support for the gusset plate, increasing its overall structural strength. The U-shaped groove 5 on the inside of the frame is used to install the inner convex gusset plate 6.

[0049] 4. U-shaped groove 5: The depth is 5mm, providing an installation position for the inner convex gusset plate 6.

[0050] 5. Inner convex gusset plate 6: There are three of them, each 15mm long. The concave part of the inner convex gusset plate 6 is provided with a gusset plate groove 7, with a depth of 2mm, for engaging with the snap-fit ​​plate protrusion 1001 on the mounting snap-fit ​​plate 10 for snap-fit ​​connection.

[0051] Working principle of convenient installation structure:

[0052] 1. Convenient installation button hole 8: The diameter is 3mm. Tools or other auxiliary devices can be used through this hole to preliminarily fix and position the aluminum gusset plate for subsequent installation operations.

[0053] 2. Install the clip plate 10: The length is 10 mm. During installation, insert the clip plate 10 into the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent gusset plate.

[0054] 3. Snap-on plate protrusions 1001: There are three of them, which correspond to the gusset plate grooves 7 when snap-on connection is made. When the snap-on plate 10 is installed and inserted into the U-shaped groove 5, the snap-on plate protrusions 1001 will snap into the gusset plate grooves 7, achieving a firm connection between adjacent gusset plates.

[0055] During the actual installation process, the honeycomb aluminum gusset plate is first preliminarily fixed through the convenient installation buckle hole 8. Then, the installation clip plate 10 is inserted into the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent gusset plate, so that the clip plate protrusion 1001 and the gusset plate groove 7 are interlocked, thus completing the convenient installation of the honeycomb aluminum gusset plate. This structural design not only ensures the structural strength and stability of the aluminum gusset plate, but also realizes a quick and easy installation process.

[0056] The specific working process of honeycomb aluminum gusset plate:

[0057] 1. Preparation: Ensure the construction site is clean, flat, and ready for installation. Prepare the required honeycomb aluminum gussets and installation tools.

[0058] 2. Preliminary fixation: Pick up a piece of honeycomb aluminum gusset plate and place it on the installation location. Use tools such as nails or screws to preliminarily fix the gusset plate through the convenient installation holes 8 on the side of the inner convex gusset plate 6 for subsequent operations.

[0059] 3. Install adjacent gussets: Take another honeycomb aluminum gusset, align the U-shaped groove 5 of its aluminum alloy frame 4 with the mounting clip 10 of the inner convex gusset 6 of the gusset that has been initially fixed. Insert the mounting clip 10 into the U-shaped groove 5.

[0060] 4. Snap-on connection: As the mounting clip plate 10 is inserted into the U-shaped groove 5, the clip plate protrusion 1001 on the inner side of the mounting clip plate 10 will correspond with the clip plate groove 7 in the recessed portion of the inner convex clip plate 6. Push the adjacent clip plates firmly until the clip plate protrusion 1001 snaps into the clip plate groove 7, achieving a snap-on connection and firmly connecting the two clip plates together.

[0061] 5. Repeat the steps: Follow the above steps to install the remaining honeycomb aluminum panels in sequence until the entire installation area is covered.

[0062] Example 2:

[0063] 1. First, according to the design requirements, the outer layer 1 and inner layer of the aluminum gusset plate are processed separately to reach the specified thickness of 0.5mm.

[0064] 2. Install the honeycomb core layer 3 on the outer layer 1 and the inner layer of the aluminum gusset plate. The thickness of the honeycomb core layer 3 is 10 mm. Ensure that it is firmly adhered.

[0065] 3. The aluminum alloy frame 4 has a width of 20 mm and a U-shaped groove 5 is provided on its inner side. The depth of the U-shaped groove 5 is 5 mm.

[0066] 4. Three inner convex gusset plates 6 are set on the U-shaped groove 5. The length of the inner convex gusset plates 6 is 15 mm. A gusset plate groove 7 is set in the concave part of the inner convex gusset plate 6. The depth of the groove is 2 mm.

[0067] 5. A honeycomb skeleton 301 is set in the honeycomb core layer 3, and the side length of the skeleton is 5 mm.

[0068] 6. A convenient installation button hole 8 with a diameter of 3 mm is set on the side of the inner convex buckle plate 6, a mounting clip plate 10 with a length of 10 mm is set in its 90° vertical direction, and three clip plate protrusions 1001 with a height of 2 mm are set on the inner side of the mounting clip plate 10.

[0069] An edge strip 9 is installed on the inner side of the aluminum alloy frame 4 to improve the overall aesthetics and sealing.

[0070] During the actual installation process, the installation clip plate 10 of one honeycomb aluminum gusset plate is inserted into the U-shaped groove 5 of another honeycomb aluminum gusset plate, so that the clip plate protrusion 1001 and the gusset plate groove 7 are clipped into each other, and fixed through the convenient installation button hole 8, thereby achieving quick installation.

[0071] Example 3:

[0072] 1. According to the parameter value requirements, produce the outer layer 1 and inner layer of the aluminum gusset plate, both with a thickness of 0.5mm, and treat their surfaces to enhance their corrosion resistance and aesthetics.

[0073] 2. Sandwich the honeycomb core layer 3 with a thickness of 10mm between the outer layer 1 and the inner layer of the aluminum gusset plate, and bond them with special glue to ensure that the honeycomb core layer 3 is tightly combined with the outer layer and inner layer.

[0074] 3. Process an aluminum alloy frame 4 with a width of 20 mm, open a U-shaped groove 5 with a depth of 5 mm on the inner side of the frame, and install three inner convex gusset plates 6 with a length of 15 mm on the U-shaped groove 5. At the same time, make a gusset plate groove 7 with a depth of 2 mm in the concave part of the inner convex gusset plate 6.

[0075] 4. A honeycomb skeleton 301 with a side length of 5 mm is set in the honeycomb core layer 3 to improve the strength and stability of the honeycomb aluminum gusset plate.

[0076] 5. Make a convenient installation structure, process a convenient installation button hole 8 with a diameter of 3mm on the side of the inner convex buckle plate 6, install a mounting clip plate 10 with a length of 10mm in the 90° vertical direction, and set three clip plate protrusions 1001 with a height of 2mm on the inner side of the mounting clip plate 10.

[0077] 6. Install the edge strip 9 on the inner side of the aluminum alloy frame 4. The material of the edge strip 9 can be rubber or plastic to play a sealing and buffering role.

[0078] Example 4:

[0079] 1. Material selection:

[0080] Aluminum gusset plate outer plate 1 and inner plate: Aluminum alloy plate with a thickness of 0.5mm is selected and the surface is anodized to improve corrosion resistance and wear resistance.

[0081] Honeycomb core layer 3: Aluminum honeycomb core with a honeycomb side length of 5 mm and a thickness of 10 mm.

[0082] Aluminum alloy frame 4: 6063 aluminum alloy is selected, the frame width is 20mm and the thickness is 2mm.

[0083] The inner convex buckle plate 6, the convenient installation buckle hole 8, the installation clip plate 10 and the clip plate protrusion 1001: are all made of the same material as the aluminum alloy frame 4, and are made by stamping and bending processes.

[0084] The utility model bonds the outer layer plate 1 and the inner layer plate of the aluminum gusset plate with the honeycomb core layer 3 through a gluing process to form the main structure of the honeycomb aluminum gusset plate.

[0085] Then, a U-shaped groove 5 is opened on the inner side of the aluminum alloy frame 4 by milling process, and the groove depth is 5 mm.

[0086] Next, the inner convex gusset plate 6 is fixed to the U-shaped groove 5 by welding. The length of the inner convex gusset plate 6 is 15 mm, and the depth of the gusset plate groove 7 at the concave part is 2 mm.

[0087] Finally, a convenient installation button hole 8 with a diameter of 3 mm is processed on the side of the inner convex buckle plate 6 by a drilling process, and a mounting clip plate 10 with a length of 10 mm is made by a stamping process in the 90° vertical direction, and three clip plate protrusions 1001 are formed on the inner side of the mounting clip plate 10 by a stamping process.

[0088] 3. Installation method:

[0089] At the installation site, first determine the installation location according to the design requirements and install the keel on the ceiling.

[0090] Then, align the convenient installation button holes 8 of the honeycomb aluminum gusset plate with the fixing points on the keel and use screws to preliminarily fix it.

[0091] Next, align the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent honeycomb aluminum gusset plate with the installation clip plate 10 of the inner convex gusset plate 6 of the installed gusset plate, and insert the installation clip plate 10 into the U-shaped groove 5.

[0092] Finally, push the adjacent gusset plates with force so that the snap-on plate protrusions 1001 snap into the gusset plate grooves 7 to achieve snap-on connection and complete the installation of the honeycomb aluminum gusset plates.

[0093] Example 5:

[0094] 1. Material selection:

[0095] Aluminum gusset outer plate 1 and inner plate: Aluminum alloy plate with a thickness of 0.6mm is selected, and the surface is fluorocarbon sprayed to improve weather resistance and decorative properties.

[0096] Honeycomb core layer 3: paper-based honeycomb core with a honeycomb side length of 6 mm and a thickness of 12 mm.

[0097] Aluminum alloy frame 4: 6061 aluminum alloy is selected, the frame width is 20mm and the thickness is 2.5mm.

[0098] The inner convex buckle plate 6, the convenient installation buckle hole 8, the installation clip plate 10 and the clip plate protrusion 1001: are all made of the same material as the aluminum alloy frame 4 and are made through a die-casting process.

[0099] 2. In the present invention, the outer layer 1 and the inner layer of the aluminum gusset plate are compounded with the honeycomb core layer 3 through a hot pressing process to form the main structure of the honeycomb aluminum gusset plate.

[0100] Then, a U-shaped groove 5 is formed on the inner side of the aluminum alloy frame 4 by an extrusion process, with a groove depth of 5 mm.

[0101] Next, the inner convex gusset plate 6 is fixed on the U-shaped groove 5 by an inlay process. The length of the inner convex gusset plate 6 is 15 mm, and the depth of the gusset plate groove 7 at the concave part is 2 mm.

[0102] Finally, a convenient installation button hole 8 with a diameter of 3 mm is processed on the side of the inner convex buckle plate 6 by laser cutting process, and a mounting clip plate 10 with a length of 10 mm is made by die-casting process in the 90° vertical direction, and three clip plate protrusions 1001 are formed on the inner side of the mounting clip plate 10 by die-casting process.

[0103] 3. Installation method:

[0104] At the installation site, first pop up the installation control lines on the ceiling according to the design requirements, and install the hanging parts at the intersection of the control lines.

[0105] Then, align the convenient installation button holes 8 of the honeycomb aluminum gusset plate with the fixing points on the hanging parts, and use self-tapping screws to preliminarily fix them.

[0106] Next, align the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent honeycomb aluminum gusset plate with the installation clip plate 10 of the inner convex gusset plate 6 of the installed gusset plate, and insert the installation clip plate 10 into the U-shaped groove 5.

[0107] Finally, use a rubber hammer to gently tap the adjacent gusset plates so that the snap-on plate protrusions 1001 snap into the gusset plate grooves 7 to achieve snap-on connection and complete the installation of the honeycomb aluminum gusset plates.

[0108] Example 6:

[0109] 1. Material selection:

[0110] Aluminum gusset outer plate 1 and inner plate: Aluminum alloy plate with a thickness of 0.8mm is selected, and the surface is treated with wood grain transfer to increase the decorative effect.

[0111] Honeycomb core layer 3: It uses glass fiber reinforced plastic honeycomb core with a honeycomb side length of 8 mm and a thickness of 15 mm.

[0112] Aluminum alloy frame 4: 7075 aluminum alloy is selected, the frame width is 20mm and the thickness is 3mm.

[0113] The inner convex buckle plate 6, the convenient installation buckle hole 8, the installation clip plate 10 and the clip plate protrusion 1001: are all made of the same material as the aluminum alloy frame 4 and are made through CNC processing technology.

[0114] 2. Manufacturing process:

[0115] The utility model connects the outer layer plate 1 and the inner layer plate of the aluminum gusset plate with the honeycomb core layer 3 through a film bonding process to form the main structure of the honeycomb aluminum gusset plate.

[0116] Then, a U-shaped groove 5 is processed on the inner side of the aluminum alloy frame 4 by wire cutting process, and the groove depth is 5 mm.

[0117] Next, the inner convex gusset plate 6 is fixed to the U-shaped groove 5 by a bolt connection process. The length of the inner convex gusset plate 6 is 15 mm, and the depth of the gusset plate groove 7 at the concave part is 2 mm.

[0118] Finally, a convenient installation button hole 8 with a diameter of 3 mm is processed on the side of the inner convex buckle plate 6 by drilling technology, and a mounting clip plate 10 with a length of 10 mm is made by CNC processing technology in its 90° vertical direction, and three clip plate protrusions 1001 are formed on the inner side of the mounting clip plate 10 by CNC processing technology.

[0119] 3. Installation method:

[0120] At the installation site, first install the hanger on the ceiling according to the design requirements, and install the main keel and auxiliary keel at the lower end of the hanger.

[0121] Then, align the convenient installation button holes 8 of the honeycomb aluminum gusset plate with the fixing points on the secondary keel and use rivets to preliminarily fix it.

[0122] Next, align the U-shaped groove 5 of the aluminum alloy frame 4 of the adjacent honeycomb aluminum gusset plate with the installation clip plate 10 of the inner convex gusset plate 6 of the installed gusset plate, and insert the installation clip plate 10 into the U-shaped groove 5.

[0123] Finally, use a wrench to tighten the bolts on the mounting clip plate 10 so that the clip plate protrusion 1001 is snapped into the gusset plate groove 7 to achieve a snap connection and complete the installation of the honeycomb aluminum gusset plate.

[0124] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention are included in the scope of the claims of the present invention.

Claims

1. A honeycomb aluminum gusset plate, comprising an aluminum gusset plate outer layer (1) and an aluminum gusset plate inner layer (2), characterized in that: The inner layers of the aluminum gusset plate outer layer (1) and the aluminum gusset plate inner layer (2) are provided with a honeycomb core layer (3); the four sides of the aluminum gusset plate outer layer (1) are provided with an aluminum alloy frame (4); the inner side of the aluminum alloy frame (4) is provided with a U-shaped groove (5); an inner convex gusset plate (6) is provided on the U-shaped groove (5); and a gusset plate groove (7) is provided at a concave portion of the inner convex gusset plate (6).

2. The honeycomb aluminum gusset plate according to claim 1, characterized in that: A honeycomb skeleton (301) is provided in the honeycomb core layer (3), the aluminum alloy frame (4) has a width of 20 mm, and a U-shaped groove (5) is provided on the inner side thereof, and the depth of the U-shaped groove (5) is 5 mm.

3. The honeycomb aluminum gusset plate according to claim 2, characterized in that: There are three inner convex gusset plates (6), each of which has a length of 15 mm. A gusset plate groove (7) is provided at a recessed portion of the inner convex gusset plate (6), and the depth of the groove is 2 mm.

4. A convenient installation structure of honeycomb aluminum gusset plate, characterized in that: The invention comprises an aluminum alloy frame (4), a U-shaped groove (5), an inner convex buckle plate (6), and a buckle plate groove (7); a convenient mounting buckle hole (8) is provided on the side of the inner convex buckle plate (6); a mounting clip plate (10) is provided at a 90° vertical direction of the inner convex buckle plate (6); and a clip plate protrusion (1001) is provided on the inner side of the mounting clip plate (10).

5. The convenient installation structure of the honeycomb aluminum gusset plate according to claim 4 is characterized in that: The snap-on plate protrusions (1001) are provided in three numbers and correspond to the snap-on plate grooves (7) during snap-on connection.

6. The convenient installation structure of honeycomb aluminum gusset plate according to claim 5, characterized in that: A convenient installation button hole (8) with a diameter of 3 mm is provided on the side of the inner convex buckle plate (6), and an installation clamping plate (10) with a length of 10 mm is provided in a 90° vertical direction of the inner convex buckle plate (6).

7. The convenient installation structure of honeycomb aluminum gusset plate according to claim 6, characterized in that: The protrusion height of the clamping plate protrusion (1001) provided on the inner side of the mounting clamping plate (10) is 2 mm.

8. The convenient installation structure of honeycomb aluminum gusset plate according to claim 7, characterized in that: An edge strip (9) is provided on the inner side of the aluminum alloy frame (4).

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