Calibration device for tension sensor
By designing a tension sensor calibration device including a mobile chassis, a lifting column and a motor control system, the problem of low accuracy in the existing technology is solved, and high-precision tension sensor calibration and convenient instrument movement and fixation are achieved.
Patent Information
- Application Number
- CN202422730052.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Existing tension sensor calibration devices mostly use third-party sensor calibration, which has low accuracy and cannot meet the semiconductor industry's demand for high-precision calibration.
A calibration device was designed, which included a mobile chassis, a lifting column, a driving threaded rod, a driving sliding block, a tensile device and a motor control system. The height of the tensile device was adjusted by controlling the driving threaded rod in the lifting sliding slot by a motor. The stretching condition was observed by combining an indicator needle and a dial. Universal moving wheels and a fixed plate were provided to facilitate the movement and fixation of the instrument.
High-precision tension sensor calibration is achieved, and the stretching distance and time can be adjusted according to actual data, which improves the calibration accuracy and facilitates the movement and fixation of the instrument.
Smart Images
Figure CN223346326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tension sensor calibration, in particular to a calibration device for a tension sensor. Background Art
[0002] In the semiconductor industry, push-pull force testing equipment is an indispensable device. This equipment mainly uses mechanical sensors to detect the chip shear strength, the shear strength of the solder balls, and the reliability test of the small force value of the solder wire. It can also be used for the vertical separation test of BGA chips and PCB boards, and for the pull test of some electronic components. The pull test of the chip on the PCB board is a high-force pull test with a maximum pull of more than 100KG. The tension sensor must be calibrated with weights to better ensure accuracy. Currently, many high-force calibrations on the market are achieved through third-party sensors rather than actual loading weight calibration. This method of calibration is not very accurate, so we redesigned a calibration device for tension sensors. Utility Model Content
[0003] The purpose of the utility model is to provide a calibration device for a tension sensor.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a calibration device for a tension sensor, comprising a mobile chassis, lifting columns are fixedly installed on the top ends of both sides of the mobile chassis, a lifting sliding groove is opened inside one side of the lifting column, a driving threaded rod is rotatably connected to the inside of the lifting sliding groove, a driving sliding block is movably connected to the surface of one side of the driving threaded rod, a tensioner is fixedly connected to the center of the bottom end of one side of the tensioner, a tension connecting hook is fixedly installed on the top end of one side of the connecting rod, a scale is fixedly installed on the surface of one side of the lifting column, an indicator disk is fixedly installed on the side of the tensioner close to the scale disk, an indicator needle is fixedly installed on the top end of one side of the indicator disk, and a bottom end fixer is fixedly installed in the center of the top end of the mobile chassis.
[0005] Preferably, a drive motor is fixedly mounted on the top of one side of the lifting column, a motor controller is fixedly mounted on the outer wall of one side of the lifting column, a data display is fixedly mounted on the top of the front of the motor controller, a control setting disk is provided at the bottom of the front of the motor controller, a control connection line is fixedly connected between the motor controller and the drive motor, and a power transmission line is fixedly connected to one side of the drive motor.
[0006] Preferably, the driving threaded rod passes through the interior of the driving sliding block, the connection between the driving threaded rod and the driving sliding block is a threaded connection, the driving sliding block is located inside the lifting sliding groove, the connection between the driving sliding block and the lifting sliding groove is a sliding connection, the connection between the driving motor and the driving threaded rod is a driving connection, the connection between the motor controller and the driving motor is an electric control connection, and the bottom end fixer is located directly below the tension connection hook.
[0007] Preferably, the bottom end fixer includes a connecting base column, the top end of one side of the connecting base column is rotatably connected to a rotation adjustment column, the top end of one side of the rotation adjustment column is fixedly connected to a fixed disk, the one side surface of the fixed disk is movably connected to an extrusion adjustment screw, the top end of one side of the extrusion adjustment screw is fixedly connected to the extrusion disk, and the top end of the side of the extrusion adjustment screw away from the extrusion disk is fixedly connected to the extrusion adjustment disk.
[0008] Preferably, the extrusion adjustment screw passes through the top side of the fixed disk, the connection between the extrusion adjustment screw and the fixed disk is a threaded connection, the extrusion disk is located at the inner top of the fixed disk, and the extrusion adjustment disk is located on the outer side of the fixed disk.
[0009] Preferably, a universal movable wheel is rotatably connected to the bottom end of one side of the mobile chassis, and the universal movable wheel is located at the four corners of the bottom end of the mobile chassis. A pushing auxiliary handle is fixedly installed on the surface of one side of the lifting column, and the pushing auxiliary handle is located in the center of the side of the lifting column.
[0010] Compared with related technologies, the calibration device for tension sensors provided by the present invention has the following beneficial effects:
[0011] The utility model provides a calibration device for a tension sensor, which fixes the tension sensor instrument by arranging a bottom end fixer, and then directly snap-fits and connects the stretching position and the tension connecting hook, controls the driving threaded rod inside the lifting sliding groove to rotate by a driving motor, thereby controlling the driving sliding block to achieve lifting and sliding inside the lifting sliding groove, thereby achieving the height adjustment operation of the tensioner, and the stretching adjustment situation can be directly observed by the indicator needle on the side of the tensioner and the scale on the dial, and the calibration adjustment of the tension sensor instrument can be achieved according to the actual data, the driving motors at the two positions are controlled and used by the motor controller at the same time, and the control data is displayed by the data display, and the control setting dial can set the stretching distance and stretching time, further assisting the stretching calibration operation of the device.
[0012] The utility model provides a calibration device for a tension sensor. Universal movable wheels are provided to facilitate the overall movement and transportation of the instrument. Pushing an auxiliary handle can assist in the transportation of the device. The calibration instrument is fixed by a fixed plate. The overall inclination angle of the fixed plate can be rotated by rotating an adjustment column. The position of the extrusion adjustment screw on the side of the fixed plate is adjusted by rotating the extrusion adjustment plate, and the extrusion plates on both sides are used to fix the instrument surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the overall front view of the device of the present invention;
[0015] Figure 3 For this utility model Figure 1 A schematic diagram of the enlarged structure at point A;
[0016] Figure 4 It is a schematic diagram of the overall bottom view of the device of the present invention.
[0017] Numbers in the figure: 1. Mobile chassis; 2. Lifting column; 3. Lifting sliding groove; 4. Driving threaded rod; 5. Driving sliding block; 6. Tensioner; 7. Connecting rod; 8. Tension connecting hook; 9. Dial; 10. Indicator plate; 11. Indicator needle; 12. Bottom end fixture; 121. Connecting base column; 122. Rotating adjustment column; 123. Fixed plate; 124. Extrusion adjustment screw; 125. Extrusion plate; 126. Extrusion adjustment plate; 13. Driving motor; 14. Motor controller; 15. Data display; 16. Control setting plate; 17. Control connection line; 18. Power transmission line; 19. Universal moving wheel; 20. Pushing auxiliary handle. DETAILED DESCRIPTION Example
[0018] See also Figure 1-4The utility model provides a technical solution: a calibration device for a tension sensor, comprising a mobile chassis 1, lifting columns 2 are fixedly installed on the top of both sides of the mobile chassis 1, a lifting sliding groove 3 is opened inside one side of the lifting column 2, a driving threaded rod 4 is rotatably connected to the inside of the lifting sliding groove 3, a driving sliding block 5 is movably connected to the surface of one side of the driving threaded rod 4, a tensioner 6 is fixedly connected to one side of the tensioner 6, a connecting rod 7 is fixedly connected to the center of the bottom end of one side of the tensioner 6, a tension connecting hook 8 is fixedly installed on the top of one side of the connecting rod 7, a scale dial 9 is fixedly installed on the surface of one side of the lifting column 2, an indicator disk 10 is fixedly installed on the side of the tensioner 6 close to the scale dial 9, an indicator needle 11 is fixedly installed on the top of one side of the indicator disk 10, a bottom end fixer 12 is fixedly installed on the top of one side of the lifting column 2 Driving motor 13, a motor controller 14 is fixedly installed on the outer wall of one side of the lifting column 2, a data display 15 is fixedly installed on the top front of the motor controller 14, a control setting disk 16 is provided at the bottom front of the motor controller 14, a control connection line 17 is fixedly connected between the motor controller 14 and the driving motor 13, and a power transmission line 18 is fixedly connected to one side of the driving motor 13, the driving threaded rod 4 passes through the interior of the driving sliding block 5, and the connection relationship between the driving threaded rod 4 and the driving sliding block 5 is a threaded connection. The driving sliding block 5 is located inside the lifting sliding groove 3, and the connection relationship between the driving sliding block 5 and the lifting sliding groove 3 is a sliding connection. The connection relationship between the driving motor 13 and the driving threaded rod 4 is a driving connection, and the connection relationship between the motor controller 14 and the driving motor 13 is an electric control connection. The bottom end fixture 12 is located directly below the tension connecting hook 8.
[0019] In the implementation scheme, the bottom end fixer 12 is set to fix the tension sensor instrument, and then the stretching position and the tension connecting hook 8 are directly snap-fitted and connected, and the driving motor 13 is used to control the driving threaded rod 4 inside the lifting sliding groove 3 to rotate, thereby controlling the driving sliding block 5 to achieve lifting and sliding inside the lifting sliding groove 3, thereby realizing the height adjustment operation of the tensioner 6. The stretching adjustment situation can be directly observed through the indicator needle 11 on the side of the tensioner 6 and the scale on the dial 9, and the calibration adjustment of the tension sensor instrument can be realized according to the actual data. The driving motors 13 at the two positions are controlled and used by the motor controller 14 at the same time, and the control data is displayed by the data display 15. The control setting disk 16 can set the stretching distance and stretching time, and further assist the stretching calibration operation of the device. Example
[0020] See also Figure 1-4The utility model provides a technical solution: a calibration device for a tension sensor, including a bottom end fixture 12 including a connecting base column 121, a top end of one side of the connecting base column 121 is rotatably connected to a rotation adjustment column 122, a top end of one side of the rotation adjustment column 122 is fixedly connected to a fixed disk 123, a side surface of the fixed disk 123 is movably connected to an extrusion adjustment screw 124, a top end of one side of the extrusion adjustment screw 124 is fixedly connected to an extrusion disk 125, and a top end of a side of the extrusion adjustment screw 124 away from the extrusion disk 125 is fixedly connected to the extrusion adjustment disk 126, the extrusion adjustment screw 124 passes through the top side of the fixed plate 123, the connection relationship between the extrusion adjustment screw 124 and the fixed plate 123 is a threaded connection, the extrusion plate 125 is located at the inner top of the fixed plate 123, and the extrusion adjustment plate 126 is located on the outer side of the fixed plate 123. The bottom end of one side of the mobile chassis 1 is rotatably connected to the universal moving wheel 19, and the universal moving wheel 19 is located at the four corners of the bottom end of the mobile chassis 1. A pushing auxiliary handle 20 is fixedly installed on the surface of one side of the lifting column 2, and the pushing auxiliary handle 20 is located in the center of the side of the lifting column 2.
[0021] In the implementation scheme, the universal moving wheel 19 is provided to facilitate the overall position movement and transportation of the instrument, and the auxiliary handle 20 can be pushed to assist in the position transportation of the equipment. The fixed disk 123 is used to fix the calibration instrument, and the overall inclination angle of the fixed disk 123 can be rotated by rotating the adjustment column 122. The position of the extrusion adjustment screw 124 on the side of the fixed disk 123 is adjusted by rotating the extrusion adjustment disk 126, and the extrusion disks 125 on both sides are used to realize the fixing operation on the instrument surface.
[0022] Working principle:
[0023] By setting the bottom end fixer 12 for the fixing operation of the tension sensor instrument, and then directly snap-fitting and connecting the stretching position and the tension connecting hook 8, the driving motor 13 controls the driving threaded rod 4 inside the lifting sliding groove 3 to rotate, thereby controlling the driving sliding block 5 to achieve lifting and sliding inside the lifting sliding groove 3, thereby achieving the height adjustment operation of the tensioner 6. The stretching adjustment situation can be directly observed through the indicator needle 11 on the side of the tensioner 6 and the scale on the dial 9. The calibration adjustment of the tension sensor instrument is achieved according to the actual data. The driving motors 13 at the two positions are controlled and used by the motor controller 14 at the same time. The control data is displayed by the data display 15. The control setting disk 16 can set the stretching distance and stretching time, further assisting the stretching calibration operation of the device;
[0024] By setting up the universal moving wheel 19, the overall position movement and transportation of the instrument is facilitated, and pushing the auxiliary handle 20 can assist in the position transportation of the equipment. The fixed disk 123 is used to fix the calibration instrument, and the overall inclination angle of the fixed disk 123 can be rotated by rotating the adjustment column 122. The position of the extrusion adjustment screw 124 on the side of the fixed disk 123 is adjusted by rotating the extrusion adjustment disk 126, and the extrusion disk 125 on both sides is used to achieve the fixing operation on the instrument surface.
Claims
1. A calibration device for a tension sensor, comprising a mobile chassis (1), wherein lifting columns (2) are fixedly mounted on top ends of both sides of the mobile chassis (1), and characterized in that: A lifting sliding groove (3) is provided inside one side of the lifting column (2), and a driving threaded rod (4) is rotatably connected to the inside of the lifting sliding groove (3), and a driving sliding block (5) is movably connected to the surface of one side of the driving threaded rod (4), and a tensioner (6) is fixedly connected to one side of the tensioner (6), and a connecting rod (7) is fixedly connected to the center of the bottom end of one side, and a tension connecting hook (8) is fixedly installed on the top of one side of the connecting rod (7). A scale plate (9) is fixedly installed on the surface of one side of the lifting column (2), and an indicator plate (10) is fixedly installed on the side of the tensioner (6) close to the scale plate (9), and an indicator needle (11) is fixedly installed on the top of one side of the indicator plate (10), and a bottom end fixer (12) is fixedly installed at the center of the top of the mobile chassis (1).
2. A calibration device for a tension sensor according to claim 1, characterized in that: A driving motor (13) is fixedly mounted on the top of one side of the lifting column (2), a motor controller (14) is fixedly mounted on the outer wall of one side of the lifting column (2), a data display (15) is fixedly mounted on the top of the front of the motor controller (14), a control setting disk (16) is provided at the bottom of the front of the motor controller (14), a control connection line (17) is fixedly connected between the motor controller (14) and the driving motor (13), and a power transmission line (18) is fixedly connected to one side of the driving motor (13).
3. A calibration device for a tension sensor according to claim 2, characterized in that: The driving threaded rod (4) passes through the interior of the driving sliding block (5); the connection relationship between the driving threaded rod (4) and the driving sliding block (5) is a threaded connection; the driving sliding block (5) is located inside the lifting sliding groove (3); the connection relationship between the driving sliding block (5) and the lifting sliding groove (3) is a sliding connection; the connection relationship between the driving motor (13) and the driving threaded rod (4) is a driving connection; the connection relationship between the motor controller (14) and the driving motor (13) is an electric control connection; and the bottom end fixer (12) is located directly below the tension connection hook (8).
4. The calibration device for a tension sensor according to claim 1, characterized in that: The bottom end fixer (12) comprises a connecting base column (121), a top end of one side of the connecting base column (121) is rotatably connected to a rotation adjustment column (122), a top end of one side of the rotation adjustment column (122) is fixedly connected to a fixing plate (123), a surface of one side of the fixing plate (123) is movably connected to an extrusion adjustment screw (124), a top end of one side of the extrusion adjustment screw (124) is fixedly connected to an extrusion plate (125), and a top end of a side of the extrusion adjustment screw (124) away from the extrusion plate (125) is fixedly connected to an extrusion adjustment plate (126).
5. The calibration device for a tension sensor according to claim 4, characterized in that: The extrusion adjustment screw (124) passes through the top side of the fixed disk (123); the connection relationship between the extrusion adjustment screw (124) and the fixed disk (123) is a threaded connection; the extrusion disk (125) is located at the top inner side of the fixed disk (123); and the extrusion adjustment disk (126) is located at the outer side of the fixed disk (123).
6. The calibration device for a tension sensor according to claim 1, characterized in that: The bottom end of one side of the mobile chassis (1) is rotatably connected to a universal movable wheel (19), and the universal movable wheel (19) is located at the four corners of the bottom end of the mobile chassis (1). A push-assisting handle (20) is fixedly installed on the surface of one side of the lifting column (2), and the push-assisting handle (20) is located in the center of the side of the lifting column (2).