Roller for steel ball detection
By introducing cleaning components and circulation components into the drum used for steel ball detection, the problem of difficult drum cleaning is solved by using high-pressure water flow and water resource circulation system, achieving efficient automatic cleaning and cost reduction.
Patent Information
- Application Number
- CN202422561104.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing steel ball detection roller needs to be disassembled for cleaning during use, which increases manpower and time costs and reduces maintenance efficiency.
A drum with a cleaning component and a circulation component is designed. The cleaning component includes a cleaning brush and a high-pressure nozzle, and the circulation component includes a sedimentation box and a filter element. Automatic cleaning is achieved through high-pressure water flow and a water resource circulation system, reducing manual intervention.
It achieves efficient cleaning without disassembling the detection hole, reduces manpower and time costs, improves cleaning efficiency, and reduces enterprise production costs through water resource recycling.
Smart Images

Figure CN223346728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ball detection, in particular to a roller for steel ball detection. Background Art
[0002] After manufacturing, steel balls must be inspected for appearance defects. Various steel ball inspection devices have emerged. Among them, visual inspection technology is one of the commonly used inspection methods. Visual inspection technology uses photographic equipment to take pictures and identify the surface of the steel balls for inspection. In order to obtain more accurate inspection information, it is often necessary to separate the steel balls and place them in the inspection holes on the surface of the drum. The unfolding roller inside the sleeve rotates to unfold the steel balls at the bottom of the inspection holes. During this process, the photographic equipment takes pictures and identifies the surface of the steel balls from above the inspection holes.
[0003] When the existing roller is in use, the detection hole on the roller needs to be disassembled for cleaning, which is troublesome to operate and leads to increased labor and time costs, thereby reducing maintenance efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when the roller is in use, the detection hole on the roller needs to be disassembled for cleaning, which is troublesome to operate and leads to increased labor and time costs, thereby reducing maintenance efficiency. A roller for steel ball detection is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a roller for steel ball detection, including a roller assembly, a cleaning assembly is provided on the outside of the roller assembly, a circulation assembly is provided on the side of the cleaning assembly, the roller assembly includes a roller, a plurality of mounting grooves are provided on the side of the roller, a mounting plate is installed inside the mounting groove, a plurality of detection holes are provided inside the mounting plate, the cleaning assembly includes two cleaning brushes, flushing pipes are installed on both sides of the cleaning brushes, a plurality of high-pressure nozzles are distributed on the side of the flushing pipe, and a connecting pipe is connected to the side of the flushing pipe.
[0006] Preferably, the circulation component includes a sedimentation box, a plurality of filter elements are distributed inside the sedimentation box, a sewage outlet is connected to the side of the sedimentation box, and a valve is provided in the middle of the sewage outlet.
[0007] Preferably, a collecting trough is installed on the outer side of the cleaning brush, and a plurality of drain pipes are distributed at the bottom of the collecting trough.
[0008] Preferably, a pump is installed at one end of the connecting pipe, and the pump is installed on the side of the sedimentation tank.
[0009] Preferably, mounting bolts are installed at both ends of the mounting plate, and a rotating shaft passes through the interior of the drum.
[0010] Preferably, an unfolding roller is installed on the outer side of the rotating shaft, a rotating motor is installed on one end of the rotating shaft, a fixing plate is installed on the outer side of the rotating shaft, and a bottom plate is installed on the bottom of the fixing plate.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] 1. In the utility model, the cleaning brush is conducive to effectively cleaning the detection hole when the roller and the mounting plate rotate, which is convenient for effectively cleaning the detection hole. At the same time, the pump is used to extract water, and the water reaches the flushing pipe through the connecting pipe. Finally, it is sprayed out through multiple high-pressure nozzles distributed on the side of the flushing pipe, which is conducive to flushing the dirt and impurities inside the detection hole, facilitating the rapid flushing and removal of dirt in the detection hole, and improving the cleaning speed. At the same time, the high-pressure water flow is combined with the cleaning brush to effectively clean the detection hole. There is no need to manually disassemble the mounting plate for cleaning, which simplifies the cleaning process, reduces labor costs and time costs, improves cleaning efficiency, and enables the steel ball detection work to be carried out more continuously, thereby improving work efficiency.
[0013] 2. In the utility model, the collection trough is used to collect the cleaned water source, so that the collected water source is discharged to the interior of the sedimentation box through the drain pipe. The interior of the sedimentation box is conducive to sedimentation, which is conducive to removing large particles. Then, the precipitated water source is filtered through the filter element to further remove fine particles in the water source. Then, the water source in the sedimentation box after sedimentation and filtration is extracted again by the pump for use, which is conducive to the recycling of water resources, reducing the demand for fresh water resources, reducing the water cost of the enterprise, and thus reducing the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a three-dimensional structural diagram of a roller for steel ball detection;
[0015] Figure 2 This is a schematic diagram of another angle structure of a roller for steel ball detection proposed by the utility model;
[0016] Figure 3 The utility model provides a schematic structural diagram of a cleaning assembly of a roller for steel ball detection;
[0017] Figure 4 The utility model provides a schematic diagram of the circulation assembly structure of a roller for steel ball detection;
[0018] Figure 5 The utility model provides a partial exploded structural schematic diagram of a roller for steel ball detection.
[0019] Legend: 1. Drum assembly; 101. Drum; 102. Unfolding roller; 103. Rotating shaft; 104. Rotating motor; 105. Mounting slot; 106. Mounting plate; 107. Inspection hole; 108. Mounting bolt; 109. Fixing plate; 110. Bottom plate; 2. Cleaning assembly; 201. Cleaning brush; 202. Flushing pipe; 203. Connecting pipe; 204. Pump; 205. Collecting tank; 206. Drain pipe; 3. Circulation assembly; 301. Sedimentation tank; 302. Sewage outlet; 303. Filter element. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1: Figure 1-Figure 5 As shown, the utility model provides a technical solution: a roller for steel ball detection, comprising a roller assembly 1, a cleaning assembly 2 is arranged on the outside of the roller assembly 1, a circulation assembly 3 is arranged on the side of the cleaning assembly 2, the roller assembly 1 comprises a roller 101, a plurality of mounting grooves 105 are opened on the side of the roller 101, a mounting plate 106 is installed inside the mounting groove 105, a plurality of detection holes 107 are opened inside the mounting plate 106, the cleaning assembly 2 comprises two cleaning brushes 201, flushing pipes 202 are installed on both sides of the cleaning brush 201, a plurality of high-pressure nozzles are distributed on the side of the flushing pipe 202, a connecting pipe 203 is connected to the side of the flushing pipe 202, a collecting tank 205 is installed on the outside of the cleaning brush 201, a plurality of drainage pipes 206 are distributed on the bottom of the collecting tank 205, a pump 204 is installed at one end of the connecting pipe 203, and the pump 204 is installed on the side of the sedimentation tank 301.
[0023] In this embodiment, the cleaning brush 201 is used to effectively clean the detection hole 107 when the roller 101 and the mounting plate 106 rotate, which facilitates the effective cleaning of the detection hole 107. At the same time, the pump 204 is used to extract water, and the water reaches the flushing pipe 202 through the connecting pipe 203, and is finally sprayed out through multiple high-pressure nozzles distributed on the side of the flushing pipe 202, which is conducive to flushing the dirt and impurities inside the detection hole 107, facilitating the rapid flushing and removal of dirt in the detection hole 107, and improving the cleaning speed. At the same time, the high-pressure water flow is used in conjunction with the cleaning brush 201 to effectively clean the detection hole 107. There is no need to manually disassemble the mounting plate 106 for cleaning, which simplifies the cleaning process, reduces labor costs and time costs, improves cleaning efficiency, and enables the steel ball detection work to be carried out more continuously, thereby improving work efficiency.
[0024] Example 2: Figure 1-Figure 5 As shown, the circulation component 3 includes a sedimentation box 301, and a plurality of filter elements 303 are distributed inside the sedimentation box 301. A sewage outlet 302 is connected to the side of the sedimentation box 301, and a valve is provided in the middle of the sewage outlet 302. Mounting bolts 108 are installed at both ends of the mounting plate 106. A rotating shaft 103 passes through the interior of the drum 101, and an unfolding roller 102 is installed on the outside of the rotating shaft 103. A rotating motor 104 is installed at one end of the rotating shaft 103, and a fixing plate 109 is installed on the outside of the rotating shaft 103. A bottom plate 110 is installed at the bottom of the fixing plate 109.
[0025] In this embodiment, the collection tank 205 is conducive to collecting the cleaned water source, so that the collected water source is discharged to the interior of the sedimentation box 301 through the drain pipe 206. The interior of the sedimentation box 301 is conducive to sedimentation and is conducive to removing large particles. Then, the precipitated water source is filtered through the filter element 303, further removing fine particles in the water source. Then, the water source after sedimentation and filtration in the sedimentation box 301 is extracted again through the pump 204 for use, which is conducive to the recycling of water resources, reducing the demand for fresh water resources, reducing the company's water cost, and thus reducing the company's production cost. By rotating the mounting bolt 108, it is convenient to disassemble the mounting plate 106, and the mounting plate 106 is maintained and replaced. By rotating the motor 104, the rotating shaft 103 is rotated, thereby driving the drum 101 to rotate, and the steel ball inside the detection hole 107 is detected. The unfolding roller 102 is conducive to unfolding the steel ball.
[0026] The working principle of this embodiment is as follows: when in use, first, the rotating shaft 103 is rotated by rotating the motor 104, and then the roller 101 is driven to rotate, and the steel ball inside the detection hole 107 is detected. The unfolding roller 102 is conducive to unfolding the steel ball. When the detection is completed, the cleaning brush 201 is conducive to effectively cleaning the detection hole 107 when the roller 101 and the mounting plate 106 rotate, which facilitates the effective cleaning of the detection hole 107. At the same time, the pump 204 is used to extract water, and the water reaches the flushing pipe 202 through the connecting pipe 203, and finally the water is distributed on the side of the flushing pipe 202. Multiple high-pressure nozzles spray out, and the high-pressure water flow combined with the cleaning brush 201 is conducive to effectively cleaning the detection hole 107. The collection tank 205 is conducive to collecting the cleaned water source, so that the collected water source is discharged to the inside of the sedimentation box 301 through the drain pipe 206. The inside of the sedimentation box 301 is conducive to sedimentation and the removal of large particles. Then, the precipitated water source is filtered through the filter element 303, further removing fine particles in the water source. Then, the water source inside the sedimentation box 301 that has been precipitated and filtered is extracted again through the pump 204, which is conducive to the recycling of water resources.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A roller for steel ball detection, comprising a roller assembly (1), characterized in that: A cleaning assembly (2) is provided on the outside of the drum assembly (1), and a circulation assembly (3) is provided on the side of the cleaning assembly (2). The drum assembly (1) comprises a drum (101), a plurality of mounting grooves (105) are provided on the side of the drum (101), a mounting plate (106) is provided inside the mounting groove (105), and a plurality of detection holes (107) are provided inside the mounting plate (106). The cleaning assembly (2) comprises two cleaning brushes (201), flushing pipes (202) are provided on both sides of the cleaning brushes (201), a plurality of high-pressure nozzles are distributed on the side of the flushing pipe (202), and a connecting pipe (203) is connected to the side of the flushing pipe (202).
2. The steel ball detection roller according to claim 1, characterized in that: The circulation component (3) comprises a sedimentation box (301), a plurality of filter elements (303) are distributed inside the sedimentation box (301), a sewage outlet (302) is connected to the side of the sedimentation box (301), and a valve is provided in the middle of the sewage outlet (302).
3. The steel ball detection roller according to claim 1, characterized in that: A collecting trough (205) is installed on the outside of the cleaning brush (201), and a plurality of drainage pipes (206) are distributed at the bottom of the collecting trough (205).
4. The steel ball detection roller according to claim 1, characterized in that: A pump (204) is installed at one end of the connecting pipe (203), and the pump (204) is installed on the side of the sedimentation tank (301).
5. The steel ball detection roller according to claim 1, characterized in that: Mounting bolts (108) are installed at both ends of the mounting plate (106), and a rotating shaft (103) passes through the interior of the roller (101).
6. The steel ball detection roller according to claim 5, characterized in that: An unfolding roller (102) is installed on the outside of the rotating shaft (103), a rotating motor (104) is installed on one end of the rotating shaft (103), a fixing plate (109) is installed on the outside of the rotating shaft (103), and a bottom plate (110) is installed at the bottom of the fixing plate (109).