Automatic wine box forming equipment based on machine vision detection
By introducing machine vision inspection into wine box forming equipment and using optical and image sensors to detect the wine box forming process, the problem of low efficiency of traditional manual inspection is solved, and automated and accurate wine box forming inspection and production efficiency are improved.
Patent Information
- Application Number
- CN202422064687.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Traditional wine box forming equipment relies on manual inspection, which leads to low efficiency and inaccurate inspection results, increases labor costs and affects corporate profits.
Automated wine box forming equipment based on machine vision detection is used, and visual detection mechanisms including optical sensors, image sensors and industrial cameras are used to detect the size, position and image information of the wine box forming process in real time, thereby improving detection accuracy and efficiency.
It realizes automated and accurate wine box molding detection, reduces labor costs, improves production efficiency, enhances brand image, and extends equipment service life.
Smart Images
Figure CN223346756U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and packaging, in particular to an automatic wine box forming device based on machine vision detection. Background Art
[0002] During the packaging process of alcoholic beverages, the quality of the wine box molding directly impacts the product's appearance and brand image. Currently, most mechanical flipping mechanisms are used for folding and forming the boxes. After forming, the boxes require visual quality inspection by one or two workers. However, traditional wine box molding equipment primarily relies on manual inspection, which is not only inefficient but also susceptible to human factors, leading to inaccurate inspection results. This significantly increases labor costs and reduces company profits.
[0003] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop an automated wine box forming equipment based on machine vision detection. Utility Model Content
[0004] The purpose of this utility model is to provide an automated wine box forming device based on machine vision detection to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A technical solution for automated wine box forming equipment based on machine vision inspection includes a wine box forming machine, which is provided with a visual inspection mechanism. The visual inspection mechanism includes a support seat, on which is mounted a linear module for driving linear reciprocating motion. The moving end of the linear module is connected to a mobile frame, and the bottom of the mobile frame is connected to an extension frame. Optical sensors and image sensors are respectively provided on both sides of the extension frame, and an industrial camera is provided in the middle of the mobile frame.
[0007] As a preferred technical solution, the optical sensor is used to detect the size and position information during the wine box molding process, the image sensor is used to capture image information during the wine box molding process, and the industrial camera is used to record detailed image data during the wine box molding process.
[0008] As a preferred technical solution, support members are provided at the bottom corners of the wine box forming machine, and the support members are composed of casters and plastic cups.
[0009] As a preferred technical solution, the wine box forming machine is used for forming wine boxes. A door panel mechanism is provided outside the wine box forming machine. The door panel mechanism includes a door panel. The door panel is connected to the wine box forming machine through a hinge. An observation window is provided on the door panel, and a handle is provided on the front of the door panel.
[0010] As a preferred technical solution, the back of the door panel is movably connected to a telescopic rod, the tail end of the telescopic rod is movably connected to a fixed block, and the fixed block is installed on the wine box forming machine.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] This utility model is an automated wine box forming device based on machine vision inspection. The visual inspection mechanism is capable of automatically and accurately detecting the size, position, and image information of the wine box during the forming process, greatly improving inspection efficiency and accuracy. By reducing reliance on manual inspection, labor costs are reduced, production efficiency is improved, and the quality of wine box forming is guaranteed, while enhancing the brand image. The door panel mechanism not only makes it easier for operators to observe the forming process, but also protects the internal structure of the equipment, facilitates material removal and maintenance, prevents dust and debris from entering, and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of an automated wine box forming equipment based on machine vision inspection;
[0014] Figure 2 This is a schematic diagram of the visual inspection mechanism structure of an automated wine box molding equipment based on machine vision inspection;
[0015] Figure 3 This is a schematic diagram of the door panel mechanism structure of an automated wine box forming equipment based on machine vision inspection.
[0016] In the accompanying drawings: 1. Wine box forming machine; 11. Support member; 21. Door panel; 211. Observation window; 22. Handle; 23. Hinge; 24. Fixed block; 25. Telescopic rod; 3. Support seat; 31. Linear module; 32. Moving frame; 33. Extension frame; 34. Optical sensor; 35. Industrial camera; 36. Image sensor. DETAILED DESCRIPTION
[0017] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0018] like Figure 1 、 Figure 2 and Figure 3As shown, the present invention provides a technical solution for automated wine box forming equipment based on machine vision inspection. The equipment comprises a wine box forming machine 1 equipped with a visual inspection mechanism. This visual inspection mechanism includes a support base 3, on which is mounted a linear module 31 for driving linear reciprocating motion. The movable end of the linear module 31 is connected to a mobile frame 32, and the bottom of the mobile frame 32 is connected to an extension frame 33. Optical sensors 34 and image sensors 36 are respectively installed on either side of the extension frame 33, and an industrial camera 35 is located in the middle of the mobile frame 32.
[0019] Furthermore, the optical sensor 34 is used to detect the size and position information during the wine box molding process, the image sensor 36 is used to capture image information during the wine box molding process, and the industrial camera 35 is used to record detailed image data during the wine box molding process.
[0020] Furthermore, a support member 11 is provided at the bottom corner of the wine box forming machine 1, and the support member 11 is composed of casters and a rubber cup. This design makes it more convenient to move and adjust the position of the device, and the rubber cup can effectively protect the ground from damage.
[0021] Furthermore, the wine box forming machine 1 is used to form wine boxes and is equipped with a door panel mechanism. This door panel mechanism includes a door panel 21, which is connected to the wine box forming machine 1 via a hinge 23. An observation window 211 is provided through the door panel 21, and a handle 22 is provided on the front of the door panel 21. This design allows operators to easily observe the forming process and also facilitates material removal and maintenance.
[0022] Furthermore, the back of the door panel 21 is movably connected to a telescopic rod 25, the tail end of the telescopic rod 25 is movably connected to a fixed block 24, and the fixed block 24 is installed on the wine box forming machine 1. This design allows the door panel 21 to be flexibly adjusted in position, while the fixed block 24 ensures the stability of the telescopic rod 25.
[0023] According to the above scheme, in this embodiment, the operator first places the raw materials for wine boxes at the feed inlet of the wine box forming machine 1. After starting the machine, the wine box forming machine 1 begins the wine box forming process. During the forming process, the visual inspection mechanism begins to operate, and the linear module 31 drives the movable frame 32 and the extension frame 33 to perform linear reciprocating motion.
[0024] Optical sensors 34 monitor the size and position of wine boxes during the molding process in real time, ensuring precision. Image sensors 36 capture images of the entire process for subsequent analysis and quality control. Industrial cameras 35 record detailed image data during the molding process, providing traceability for the production process.
[0025] Once the wine box is formed, the door panel 21 of the door panel mechanism can be opened, allowing the operator to easily remove the formed wine box. The observation window 211 on the door panel 21 allows the operator to observe the forming process in real time, ensuring transparency of the production process. The handle 22 makes the door panel 21 more convenient to open and close.
[0026] During material removal and maintenance, the door panel 21 can be fully opened to provide operators with sufficient space to work. The design of the telescopic rod 25 and the fixed block 24 allows the door panel 21 to remain stable when opened, preventing accidental closure and ensuring the safety of the operators.
[0027] Through the above implementation, the wine box forming equipment based on machine vision inspection of the utility model not only improves production efficiency and inspection accuracy, but also reduces labor costs and enhances brand image. At the same time, the design of the door panel mechanism makes the equipment more convenient to operate and maintain, and extends the service life of the equipment.
[0028] The above content is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent replacement or modification made by any person with relevant skills in this technical field based on the technical framework and core concepts disclosed in this utility model shall be included in the scope of protection of this utility model.
[0029] In the explanation of the present invention, it should be made clear that terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc. are only used for description based on the relative position or direction shown in the drawings, and are intended to simplify the description process, rather than limiting the actual position, direction or structure of the device or component, and therefore should not be regarded as constraints on the present invention.
[0030] Furthermore, in this utility model, unless otherwise explicitly stated, terms such as "install," "set," "connect," "fix," and "screw" should be interpreted broadly. They may refer to a fixed connection, a detachable connection, or even the integration of two components; they may refer to a mechanical connection or an electrical connection; they may refer to a direct connection or an indirect connection through some medium; they may also refer to the internal connection between two components or the interaction between them. Those skilled in the art should be able to understand the specific meanings of these terms in this utility model based on the specific context.
[0031] Furthermore, the embodiments described herein are merely illustrative, intended to better illustrate the basic principles and practical applications of this utility model, and are not intended to limit its scope of application. Based on the above description, various modifications and variations are possible. Therefore, any modifications, equivalent substitutions, and improvements made within the spirit and principles embodied in this utility model shall be deemed to fall within the scope of protection of this utility model.
Claims
1. An automated wine box forming equipment based on machine vision detection, characterized in that: The invention comprises a wine box forming machine (1), wherein the wine box forming machine (1) is provided with a visual detection mechanism, wherein the visual detection mechanism comprises a support seat (3), wherein a linear module (31) for driving linear reciprocating motion is installed on the support seat (3), wherein a movable end of the linear module (31) is connected to a movable frame (32), wherein an extension frame (33) is connected to the bottom of the movable frame (32), wherein optical sensors (34) and image sensors (36) are respectively provided on both sides of the extension frame (33), and an industrial camera (35) is provided in the middle of the movable frame (32).
2. The automated wine box forming equipment based on machine vision inspection according to claim 1, characterized in that: The optical sensor (34) is used to detect the size and position information during the wine box molding process, the image sensor (36) is used to capture image information during the wine box molding process, and the industrial camera (35) is used to record detailed image data during the wine box molding process.
3. The automated wine box forming equipment based on machine vision inspection according to claim 1, characterized in that: The bottom corners of the wine box forming machine (1) are provided with support members (11), and the support members (11) are composed of casters and plastic cups.
4. The automated wine box forming equipment based on machine vision inspection according to claim 1, characterized in that: The wine box forming machine (1) is used for forming wine boxes. A door panel mechanism is provided outside the wine box forming machine (1). The door panel mechanism includes a door panel (21). The door panel (21) is connected to the wine box forming machine (1) through a hinge (23). An observation window (211) is provided through the door panel (21). A handle (22) is provided on the front of the door panel (21).
5. The automated wine box forming equipment based on machine vision inspection according to claim 4, characterized in that: The back of the door panel (21) is movably connected to a telescopic rod (25), the tail end of the telescopic rod (25) is movably connected to a fixed block (24), and the fixed block (24) is installed on the wine box forming machine (1).