Photovoltaic glass appearance detection device

Abstract

The utility model discloses a photovoltaic glass appearance detection device. The photovoltaic glass appearance detection device comprises a feeding roller and two discharging rollers, the detection assembly is used for detecting the defect condition of the edge part of the edged glass; and the sorting assembly is used for sorting and discharging the qualified glass and the defective glass. According to the device, the photovoltaic glass is overturned through the feeding manipulator, so that the photovoltaic glass can be effectively clamped and fixed, and the photovoltaic glass is prevented from falling off during overturning; the position of the photovoltaic glass can be adjusted through the feeding manipulator, so that the detection range of the camera is not limited. Defects are automatically photographed, compared and recognized through the camera, the false alarm rate is low, and the recognition efficiency is greatly improved. In addition, through the sorting device, the glass with qualified appearance and the glass with defects can be efficiently and conveniently screened and separated.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic glass, in particular to a photovoltaic glass appearance detection device. Background Art

[0002] Photovoltaic glass is widely used as protective glass for solar panels. During production, photovoltaic glass is transported from one process to the next on the glass conveyor line. The edges of the photovoltaic glass must be ground, and the quality requirements for grinding are strict. Usually, the size of defects such as bottom leakage, corner burst, edge burst, and burnt edge is required to be no larger than 0.5mm. At the same time, there are certain requirements for the chamfer size of the glass edge grinding.

[0003] Currently, common photovoltaic glass appearance flip inspection machines have a simple structure. They clamp the photovoltaic glass by manually turning screws to adjust and fix it, which requires a lot of time and effort, significantly reducing the inspection efficiency of the photovoltaic glass. Furthermore, existing photovoltaic glass inspection machines can only adjust the position of the inspection head, not the position of the photovoltaic glass itself. This limits the inspection range, making it difficult to fully inspect the photovoltaic glass and prone to missed inspections. To address this issue, we have developed a photovoltaic glass appearance inspection device. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a photovoltaic glass appearance detection device to automatically detect the appearance of photovoltaic glass.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The utility model discloses a photovoltaic glass appearance inspection device, comprising a feeding roller and two parallel unloading rollers for conveying glass; a detection component, arranged between the feeding roller and the unloading roller, for detecting defects in the glass appearance; and a sorting component, arranged on one side of the detection component, for sorting and unloading the inspected glass.

[0007] As a preferred technical solution of the present invention, the detection component includes a base, a loading component fixed above the base, a line light source, a camera component and a unloading component.

[0008] As an optimal technical solution of the present utility model, the loading assembly includes a loading robot fixedly connected to the base, a first clamp fixedly connected to the loading robot, and a first motor for driving the first clamp to move, and the driving shaft of the first motor is fixedly connected to the movable end of the first clamp.

[0009] As an optimal technical solution of the present invention, the blanking assembly includes a blanking robot fixedly connected to the base, a second clamp fixedly connected to the blanking robot, and a second motor for driving the second clamp to move, and the driving shaft of the second motor is fixedly connected to the movable end of the second clamp.

[0010] As a preferred technical solution of the present invention, the linear light source is detachably connected to the base, and the linear light source includes two groups of symmetrically arranged LED light sources.

[0011] As a preferred technical solution of the present invention, the camera assembly includes a camera fixing seat fixed above the base and a camera detachably connected to the camera fixing seat.

[0012] As a preferred technical solution of the present utility model, the sorting component includes two groups of parallel finished product tables, two groups of oppositely arranged drive motors, slide rails fixedly connected to the finished product tables, and two groups of parallel suction cup assemblies. The finished product tables are used to place qualified products and defective parts after inspection respectively; the drive motor is fixedly connected to the finished product table; the bottom of the slide rail is connected to the drive motor belt; and the suction cup assembly is detachably connected to the slide rail.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The loading robot can rotate 360° to adjust the position of the glass, which can effectively clamp and fix the glass, realize the flip detection and shift of the glass, and prevent the glass from falling when flipping. It is safer and the automated operation is more convenient, greatly improving the detection efficiency;

[0015] 2. Since the position and angle of the inspection camera are adjustable, and the position of the photovoltaic glass can also be adjusted by the loading robot, the range of visual inspection is not restricted, so that the photovoltaic glass can be inspected as a whole. The camera automatically takes pictures of the appearance defects for comparison and identification, which has high inspection efficiency and low false alarm rate.

[0016] 3. The sorting device can efficiently and conveniently screen and separate the glass with qualified appearance and the glass with defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is the main view of the utility model;

[0020] Figure 3 It is a structural diagram of the detection component of the utility model;

[0021] Figure 4 It is a top view of the detection assembly of the utility model;

[0022] Figure 5 It is a side view of the detection assembly of the utility model;

[0023] Figure 6 It is a structural diagram of the sorting component of the utility model;

[0024] Figure 7 It is a side view of the sorting assembly of the utility model;

[0025] In the figure: 1. Loading roller; 2. Detection component; 3. Sorting component; 4. Unloading roller; 5. Base; 6. Loading component; 7. Line light source; 8. Camera component; 9. Unloading component; 10. Loading robot; 11. First gripper; 12. First motor; 13. Unloading robot; 14. Second gripper; 15. Second motor; 16. Camera fixing seat; 17. Camera; 18. Finished product table; 19. Drive motor; 20. Slide rail; 21. Suction cup assembly. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0027] In the drawings, the same reference numerals all refer to the same components.

[0028] like Figure 1-7 As shown, the utility model provides a photovoltaic glass appearance inspection device, the glass to be inspected is transported to the inspection position by the loading roller 1, the loading component 6 clamps the photovoltaic glass to flip and adjust the position, and then the appearance of the glass is automatically photographed and identified by the camera component 8. After the inspection, the qualified and defective glass are respectively grabbed by the unloading component 9 and placed on the corresponding unloading roller 4, and then the qualified and defective glass are separately grabbed by the sorting component 3 and placed on the corresponding finished product table 18, completing the appearance defect detection and sorting of the glass.

[0029] The usage of this utility model is as follows:

[0030] 1. If Figure 1-7As shown, the glass to be inspected is conveyed by the loading roller 1 to the inspection position; the glass to be inspected is gripped by the loading assembly 6, flipped and adjusted in position, and then placed on the inspection assembly 2; an appearance inspection is performed on the inspection assembly 2, and the camera 17 on the camera assembly 8 takes pictures of the appearance defects of the glass and compares them, marking the glass with appearance defects. The unloading assembly 9 then places the qualified and defective glass onto the corresponding unloading roller 4 respectively; after reaching the unloading roller 4, the two sets of suction cup assemblies 21 on the sorting assembly 3 sort and unload the qualified and defective glass. Preferably, the loading roller 1 and the unloading roller 4 are both driven by pulleys, and multiple sets of rollers are provided on the loading roller 1 and the unloading roller 4.

[0031] Furthermore, the detection component 2 includes a base 5, a loading component 6 fixed above the base 5, a line light source 7, a camera component 8 and a unloading component 9. Preferably, the loading component 6 is fixed on a corner of the base 5, and is used to clamp the glass on the loading roller 1 to the area to be detected; the line light source 7 is detachably connected to the base 5, and the irradiation angle and position of the line light source 7 can be adjusted by bolt connection, so that the line light source 7 can be adjusted to the optimal irradiation position and angle; the camera component 8 is fixed to the base 5 by threads, and the camera component 8 is located at the center of the base 5, and is used to take pictures and compare the appearance of the glass to be inspected, and identify defective glass; the unloading component 9 is arranged diagonally to the loading component 6, and is used to classify the inspected glass and place it on the unloading roller 4.

[0032] Furthermore, the loading assembly 6 includes a loading robot 10 fixedly connected to the base 5; a first clamp 11 is fixedly connected to the loading robot 6. Preferably, the loading robot 10 can realize 360° rotation in space, and the first clamp 11 includes a fixed end and a movable end, the fixed end of which is fixed to the loading robot 10 by a threaded connection, and the movable end is fixed to the slide rail 20; a first motor 12 is provided on the loading robot 6, and the driving shaft of the first motor 12 is connected to the movable end of the first clamp 11 through a slide, and the movable end of the first clamp 11 is driven to reciprocate by the first motor 12, thereby realizing the first clamp 11 clamping and picking up and placing the glass to be inspected.

[0033] Furthermore, the unloading assembly 9 includes a unloading robot 13 fixedly connected to the base 5, and a second clamp 14 rotatably connected to the unloading robot 13. Preferably, the unloading robot 13 can achieve 360° spatial rotation, and the second clamp 14 includes a fixed end and a movable end. The fixed end is fixed to the unloading robot 13 through a threaded connection, and the movable end is fixed to the slide rail 20. The unloading robot 13 is provided with a second motor 15, and the driving shaft of the second motor 15 is connected to the movable end of the second clamp 14 through a slide. The movable end of the second clamp 14 is driven to extend and retract by the second motor 15, thereby enabling the second clamp 14 to clamp and pick up the inspected glass.

[0034] Furthermore, the line light source 7 is detachably connected to the base 5, and the line light source 7 includes two groups of symmetrically arranged LED light sources. Preferably, the LED light source integrates multiple groups of equidistantly arranged LED lamp beads. Through the high-brightness illumination of the LED light source, the defects on the glass can be illuminated clearly, which is convenient for the camera 17 to take pictures and identify them.

[0035] Furthermore, the camera assembly 8 includes a camera fixing base 16 fixed above the base 5 and a camera 17 detachably connected to the camera fixing base 16. Preferably, four cameras 17 are symmetrically arranged, and a vertical mounting bracket is provided on the camera fixing base 16. The vertical mounting bracket is threadedly connected to the base 5. The vertical mounting bracket is provided with a rotatable circular movable bottom plate, and the rotatable part of the circular movable bottom plate is provided with an adjustable bracket. The camera 17 is mounted on the adjustable bracket, and the horizontal rotation of the camera 17 can be achieved through the circular movable bottom plate. The angle and position of the camera can be adjusted through the adjustable bracket. The camera 17 can be adjusted according to the size of the glass and the detection range requirements to achieve the whole-glass photography. The photos taken by the camera 17 are automatically compared with the preset appearance defect standards to identify the type and size of the glass appearance defects, thereby screening out defective glass.

[0036] Furthermore, the sorting assembly 3 includes two groups of symmetrically arranged finished product tables 18, two groups of symmetrically arranged drive motors 19, slide rails 20 and two groups of symmetrically arranged suction cup assemblies 21. The finished product table 18 has two groups for placing qualified products and defective parts respectively; when the unloading robot 13 places the screened glass on the unloading roller 4, the suction cup assembly 21 on the sorting assembly 3 sucks the glass from the unloading roller 4 and places it on the corresponding finished product table 18 respectively; the drive motor 19 is fixedly connected to the finished product table 18. As a preference, the drive The base of the motor 19 is connected to the finished product table 18 by a threaded connection; the slide rail 20 is connected to the drive motor 19 by a belt, and the drive motor 19 drives the slide rail 20 to translate in the horizontal direction; the suction cup assembly 21 is detachably connected to the slide rail 20, and each suction cup assembly 21 includes 4 suction cups distributed in a rectangular shape and an adjustable bracket for fixing the suction cup. The bottom of the bracket is connected to the slide rail 20 by bolts. When the slide rail 20 slides horizontally, it can drive the suction cup assembly 21 to move in the horizontal direction to realize the sorting of glass.

[0037] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A photovoltaic glass appearance inspection device, characterized in that: The invention comprises a feeding roller (1) and two parallel discharging rollers (4) for conveying glass; a detection component (2) arranged between the feeding roller (1) and the discharging rollers (4) for detecting defects in the appearance of the glass; and a sorting component (3) arranged on one side of the detection component (2) for sorting and discharging the detected glass.

2. The photovoltaic glass appearance inspection device according to claim 1, characterized in that: The detection assembly (2) comprises a base (5), a loading assembly (6) fixed above the base (5), a line light source (7), a camera assembly (8), and a unloading assembly (9).

3. The photovoltaic glass appearance inspection device according to claim 2, characterized in that: The loading assembly (6) includes a loading robot (10) fixedly connected to the base (5), a first clamping jaw (11) fixedly connected to the loading robot (10), and a first motor (12) for driving the first clamping jaw (11) to move, wherein the driving shaft of the first motor (12) is fixedly connected to the movable end of the first clamping jaw (11).

4. The photovoltaic glass appearance inspection device according to claim 2, characterized in that: The blanking assembly (9) includes a blanking manipulator (13) fixedly connected to the base (5), a second clamping jaw (14) fixedly connected to the blanking manipulator (13), and a second motor (15) for driving the second clamping jaw (14) to move, wherein the driving shaft of the second motor (15) is fixedly connected to the movable end of the second clamping jaw (14).

5. The photovoltaic glass appearance inspection device according to claim 2, characterized in that: The linear light source (7) is detachably connected to the base (5), and the linear light source (7) comprises two groups of symmetrically arranged LED light sources.

6. The photovoltaic glass appearance inspection device according to claim 2, characterized in that: The camera assembly (8) comprises a camera fixing seat (16) fixed above the base (5) and a camera (17) detachably connected to the camera fixing seat (16).

7. The photovoltaic glass appearance inspection device according to claim 1, characterized in that: The sorting assembly (3) comprises two groups of parallel finished product tables (18), two groups of oppositely arranged driving motors (19), a slide rail (20) fixedly connected to the finished product tables (18), and two groups of parallelly arranged suction cup assemblies (21), wherein the finished product tables (18) are used to place qualified products and defective parts after inspection respectively; the driving motor (19) is fixedly connected to the finished product table (18); the bottom of the slide rail (20) is connected to the belt of the driving motor (19); and the suction cup assembly (21) is detachably connected to the slide rail (20).

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