Big thread needle withdrawing tool
By designing a large-wire needle withdrawal tool including a tool main body, a push rod, a bracket and a needle withdrawal pipe joint, the problem of difficulty in withdrawing needles after crimping terminals of cables larger than 10 square meters in the existing technology is solved, and electric needle withdrawal is realized, which saves materials, reduces costs and improves production efficiency.
Patent Information
- Application Number
- CN202422674654.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In the existing technology, when cables larger than 10 square meters need to be crimped and the terminals need to be removed, conventional manual removal tools cannot meet the requirements, and the operator's use of brute force to remove the terminals can easily cause damage to the terminals and sockets, waste materials, increase manufacturing costs, and reduce production efficiency.
A large wire needle extraction tool is designed, which includes a tool main body, a push rod, a bracket and a needle extraction pipe joint. The tool main body provides electric thrust, and the push rod and the needle extraction pipe joint are combined to realize electric needle extraction, ensuring that the socket is subjected to uniform force when the terminal is extracted.
It effectively solves the problem of terminal removal for cables larger than 10 square meters, saves materials, reduces costs, improves production efficiency, and enables the reuse of sockets.
Smart Images

Figure CN223348167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail passenger car manufacturing and assembly, in particular to a large wire needle withdrawal tool. Background Art
[0002] Currently, in the traditional rail passenger car manufacturing process, after the operator connects a terminal larger than 10 square meters to the socket, if the terminal needs to be removed due to material quality problems or terminal crimping errors, conventional manual needle extraction tools cannot meet the requirements. Moreover, if the operator uses brute force to remove the terminal, the terminal and the socket are easily damaged due to uneven force. Therefore, the conventional solution is for the operator to cut off the terminal, discard the socket, re-crimp and install it. This operation not only wastes materials and increases vehicle manufacturing costs, but also reduces production efficiency and prolongs the vehicle completion cycle, which is not in line with the lean concept.
[0003] Therefore, based on the above problems, it is necessary for the present invention to provide a large-wire needle extraction tool for solving the problem of needing to extract the needles after crimping terminals on cables with a size of more than 10 square meters. Utility Model Content
[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a large wire needle extraction tool for solving the problem of difficulty in needle extraction and waste of materials when the needles need to be extracted after the crimped terminals of cables with a size of more than 10 square meters are crimped.
[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0006] The large thread needle withdrawal tool disclosed in the utility model comprises:
[0007] A tool main body capable of being held in hand, with a bracket and a push rod capable of extending into the bracket and extending in a horizontal direction provided at its top;
[0008] The push rod includes a propulsion end and a free end exposed outside the tool main body, and a clamping area for receiving a cable socket is formed between the propulsion end and a stopper provided at the end of the bracket;
[0009] Among them, the pushing end of the push rod is fixedly connected to a needle withdrawal pipe joint that can be covered on the outside of the terminal, and the stop block of the bracket is fixedly connected to a positioning block that can engage with the cable socket, so that the push rod provides thrust to push the cable socket out of the terminal.
[0010] Furthermore, a positioning hole is provided in the middle of the positioning block, and a notch portion communicating with the positioning hole is provided on the side of the positioning block.
[0011] Furthermore, both sides of the positioning block extend toward the bracket, and mounting holes are provided on both sides of the positioning block. The mounting holes are detachably fixedly connected to the stopper through a connecting piece.
[0012] Furthermore, a receiving channel is provided at one end of the needle withdrawal tube connector, and the receiving channel extends along the extension and retraction direction of the push rod.
[0013] Furthermore, it also includes a base with through holes on both sides, and the base is fixedly connected to the connecting hole on the end of the push rod through a connecting piece passing through the through holes;
[0014] A joint positioning hole is provided in the middle of the base, and is connected to the needle withdrawal tube joint through the joint positioning hole.
[0015] Furthermore, the base and the needle withdrawal pipe joint are both made of metal, and a magnet is provided at the end of the needle withdrawal pipe joint, which is adsorbed on the joint positioning hole by the magnet.
[0016] Furthermore, the needle withdrawal tube joint is provided with a circular raised column at the base end, and the raised column is transitionally matched with the joint positioning hole.
[0017] Furthermore, the tool host is an electric caulking glue gun.
[0018] In the above technical solution, the large thread needle withdrawal tool provided by the utility model has the following beneficial effects:
[0019] The large-line needle withdrawal tool designed by the utility model includes a bracket and a push rod that forms a clamping area with a stop block of the bracket, the push rod extends toward the stop block to provide horizontal thrust, the stop block is fixedly connected to a positioning block, and the push rod is fixedly connected to a needle withdrawal pipe joint. The tool main unit is combined with the positioning block and the needle withdrawal pipe joint, and the push rod is used to provide electric thrust to realize electric needle withdrawal, so that the socket is subjected to uniform force when the terminal is withdrawn, thereby achieving the purpose of socket reuse. Compared with the existing technology, the large-line needle withdrawal tool effectively solves the technical problem of withdrawing needles for cables with a size of more than 10 square meters, and has the beneficial effects of saving time, labor, efficiency, saving materials and reducing costs. Economic analysis: the annual production cost savings total (technical working hours 1 hour * 50 yuan / unit·hour + 200 yuan / unit (material loss per vehicle)) * 1,000 units / year = 250,000 yuan / year. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0021] Figure 1 This is a main view of a large thread needle withdrawal tool disclosed in the utility model;
[0022] Figure 2 This is a top view of a large thread needle withdrawal tool disclosed in the utility model;
[0023] Figure 3 This is a left view of a large thread needle withdrawal tool disclosed in the utility model;
[0024] Figure 4 This is a schematic diagram of the assembly state of a needle withdrawal pipe joint and a base of a large-line needle withdrawal tool disclosed in the utility model;
[0025] Figure 5 This is a schematic structural diagram of a large-line needle withdrawal tool and a needle withdrawal pipe joint disclosed in the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of a large thread needle withdrawal tool base disclosed in the utility model;
[0027] Figure 7 The utility model discloses a schematic structural diagram of a positioning block of a large-thread needle withdrawal tool.
[0028] Description of reference numerals:
[0029] 1. Tool main unit; 101. Push rod; 102. Bracket; 103. Stopper;
[0030] 2. Needle withdrawal connector; 201. Receiving channel; 202. Raised column;
[0031] 3. Positioning block; 301. Positioning hole; 302. Notch; 303. Mounting hole;
[0032] 4. Base; 401. Connector positioning hole; 402. Through hole;
[0033] 5. Clamping area. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0035] See also Figure 1-3 As shown;
[0036] The utility model large thread needle removal tool comprises:
[0037] A tool main body 1 that can be held by the hand, specifically the tool main body 1 is a double-rod electric caulking glue gun in the prior art, and a bracket 102 and a push rod 101 that can extend into the bracket 102 and extend in the horizontal direction are provided at the top of the tool main body 1;
[0038] The push rod 101 includes a propulsion end and a free end exposed outside the tool body 1. A clamping area 5 for receiving a cable socket is formed between the propulsion end and a stopper 103 provided at the end of the bracket 102.
[0039] The pushing end of the push rod 101 is fixedly connected to a needle withdrawal pipe joint 2 that can cover the outside of the terminal, and the stopper 103 of the bracket 102 is fixedly connected to a positioning block 3 that can engage with the cable socket;
[0040] During use, the cable socket with the terminal (pin) to be removed is placed in the clamping area 5 and engaged with the positioning block 3 , and the push rod 101 provides a horizontal thrust to push the cable socket and the needle withdrawal pipe connector 2 to separate.
[0041] See also Figure 3 、 7 As shown:
[0042] Preferably, a positioning hole 301 is formed in the middle of the positioning block 3, and a notch portion 302 communicating with the positioning hole 301 is formed on the side of the positioning block 3. The diameter of the positioning hole 301 is larger than the outer diameter of the terminal and smaller than the diameter of the cable socket. During assembly, the positioning block 3 contacts the end of the cable socket through the positioning hole 301, thereby engaging with the cable socket and preventing the cable socket from being pushed from the direction of the push rod 101 and being separated from the positioning block 3. During installation, the cable socket can be quickly placed in the positioning hole 301 through the notch portion 302, thereby achieving quick connection.
[0043] See also Figure 2 As shown:
[0044] Preferably, both sides of the positioning block 3 extend toward the bracket 102 , and mounting holes 303 are provided on both sides of the positioning block 3 . The mounting holes are detachably fixedly connected to the block 103 through connectors, which are bolts or pins in the prior art.
[0045] See also Figure 3 、 4 As shown:
[0046] Preferably, a receiving channel 201 is provided at one end of the needle withdrawal connector 2 , and the receiving channel 201 extends along the extension direction of the push rod 101 , and the terminal in the cable socket is covered by the receiving channel 201 .
[0047] join Figure 4 、 6 As shown:
[0048] Preferably, it further includes a base 4, with through holes 402 formed on both sides of the base 4. The base 4 is fixedly connected to the connecting hole formed on the end of the push rod 101 by a connecting piece passing through the through hole 402. The connecting piece is a screw or a hexagon socket bolt in the prior art. When assembled, the connecting piece passes through the through hole 402 on the base 4 and is threadedly connected to the connecting hole on the end of the push rod 101.
[0049] A joint positioning hole 401 is provided in the middle of the base 4 , and is connected to the needle withdrawal tube joint 2 through the joint positioning hole 401 .
[0050] Preferably, the base 4 and the needle withdrawal pipe joint 2 are both made of metal. A magnet is provided at the end of the needle withdrawal pipe joint 2, which is adsorbed on the joint positioning hole 401 by the magnet, making it easy to disassemble.
[0051] See also Figure 5 、 6 As shown, the needle withdrawal pipe connector 2 is located at the end of the base 4 and has a circular raised column 202. The raised column 202 and the connector positioning hole 401 are transitionally matched to avoid radial displacement when the needle withdrawal pipe connector 2 is used, so that the terminal is pushed out of the cable socket with balanced force. Of course, the connector positioning hole 401 can also be a threaded hole, and the raised column 202 has an external thread. The raised column 202 and the connector positioning hole 401 are fixedly connected in the form of a threaded connection.
[0052] In the above technical solution, the utility model provides a large thread needle withdrawal tool;
[0053] Directions:
[0054] First, assemble the tool by connecting the base 4 to the needle withdrawal pipe joint 2. Then, use the connector to install the assembled base 4 and needle withdrawal pipe joint 2 to the push rod 101 of the tool main body 1. Finally, install the positioning block 3 to the stopper 103 of the bracket 102 of the tool main body 1 through the connector.
[0055] During the needle withdrawal operation: place the assembled cable socket in the clamping area 5, that is, insert it between the positioning block 3 and the needle withdrawal pipe connector 2, confirm that the cable and the metal connector, and the metal connector and the socket are loose, wrap the needle withdrawal pipe connector 2 around the terminal in the socket, and then operate the switch of the tool host 1 to make the needle withdrawal pipe connector 2 move forward with the push rod 101, enter the cable socket and push the terminal in the cable socket at a uniform speed, and finally successfully separate the terminal from the socket.
[0056] The large-wire needle extraction tool effectively solves the problem that after the terminals of cables larger than 10 square meters are installed on the socket, the force applied is large and the manual needle extraction tool cannot be used for extraction. Moreover, the terminals are unevenly stressed and both the terminals and the socket are easily damaged when brute force is used to extract the terminals. The needle extraction tool utilizes the tool main body in combination with the positioning block 3 and the needle extraction pipe joint 2, and uses the push rod 101 to provide electric thrust to realize electric needle extraction, so that the socket is subjected to uniform force when the terminal is withdrawn, thereby achieving the effect of socket reuse.
[0057] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. Large thread needle removal tool, characterized by: include: A tool main body (1) capable of being held in hand is provided with a bracket (102) and a push rod (101) capable of extending into the bracket (102) and extending in a horizontal direction at its top end; The push rod (101) comprises a propulsion end and a free end exposed outside the tool main body (1), and a clamping area (5) for receiving a cable socket is formed between the propulsion end and a stopper (103) provided at the end of the bracket (102); The pushing end of the push rod (101) is fixedly connected to a needle withdrawal pipe joint (2) capable of covering the outside of the terminal, and the stop block (103) of the bracket (102) is fixedly connected to a positioning block (3) capable of engaging with the cable socket, so that the push rod (101) provides thrust to push the cable socket out of the terminal.
2. The large thread needle removal tool according to claim 1, characterized in that ; A positioning hole (301) is provided in the middle of the positioning block (3), and a notch (302) communicating with the positioning hole (301) is provided on the side of the positioning block (3).
3. The large thread needle removal tool according to claim 2, characterized in that ; Both sides of the positioning block (3) extend toward the bracket (102), and mounting holes (303) are provided on both sides of the positioning block (3). The mounting holes (303) are fixedly connected to the stop block (103) via a connecting piece in a detachable manner.
4. The large thread needle removal tool according to claim 1, characterized in that ; A receiving channel (201) is provided at one end of the needle withdrawal tube connector (2), and the receiving channel (201) extends along the telescopic direction of the push rod (101).
5. The large thread needle withdrawal tool according to claim 1 or 4, characterized in that ; It also includes a base (4) with through holes (402) on both sides thereof, and the base (4) is fixedly connected to the connecting hole provided at the end of the push rod (101) via a connecting piece passing through the through holes (402); A joint positioning hole (401) is provided in the middle of the base (4), and is connected to the needle withdrawal tube joint (2) through the joint positioning hole (401).
6. The large thread needle withdrawal tool according to claim 5, characterized in that; The base (4) and the needle withdrawal tube joint (2) are both made of metal. A magnet is provided at the end of the needle withdrawal tube joint (2), and is adsorbed on the joint positioning hole (401) (301) by the magnet.
7. The large thread needle withdrawal tool according to claim 6, characterized in that: The needle withdrawal tube connector (2) is located at the end of the base (4) and is formed with a raised column (202) of circular structure, and is transitionally matched with the connector positioning hole (401) through the raised column (202).
8. The large thread withdrawal tool according to claim 1, characterized in that ; The tool host (1) is an electric seaming glue gun.