Single-piece soaking equipment
By designing a single-chip immersion device and utilizing a transfer mechanism and automatic control system to process circuit boards one by one, the problems of equipment damage and low processing efficiency caused by potion fluctuations were solved, and rapid processing and high yield of circuit boards were achieved.
Patent Information
- Application Number
- CN202422779296.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing circuit board soaking equipment causes large fluctuations in the liquid during movement, resulting in the basket being skewed or deformed, affecting the processing efficiency and yield of the circuit boards.
A single-chip immersion equipment is designed, which uses a transfer mechanism to clamp the circuit boards one by one to the immersion, cleaning and drying mechanisms to avoid fluctuations in the chemical solution, and realizes automatic control through a path guidance module and an electronic control module.
It achieves rapid movement and processing of circuit boards, maintains the production yield of circuit boards, and avoids equipment damage and poor processing caused by fluctuations in the solution.
Smart Images
Figure CN223348863U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a single-chip soaking device, in particular to a single-chip soaking device which can conveniently and quickly move each circuit board and avoid large fluctuations in the soaking solution so as to maintain the yield rate of circuit board production. Background Art
[0002] In a typical circuit board soaking machine, multiple circuit boards are usually placed in a basket, and then the entire basket of circuit boards is moved to the soaking machine for coating processing.
[0003] When a basket of circuit boards is moved to the immersion equipment, the movement or immersion causes significant fluctuations in the immersion solution. This in turn causes the basket to tilt or deform due to the stress of the solution. This damages the circuit boards and makes them difficult to remove from the basket. This results in low efficiency and a low yield during the coating process. Utility Model Content
[0004] Based on at least one embodiment of the present invention, the present invention proposes a single-chip soaking device, so that when in use, a transfer mechanism can be used to clamp single circuit boards one by one to the soaking mechanism, the cleaning mechanism and the drying mechanism to soak, clean and dry each circuit board, thereby achieving convenient and rapid movement of each circuit board and avoiding large fluctuations in the soaking solution, so as to maintain the production yield of the circuit boards.
[0005] To achieve the above and other purposes, the present invention provides a single-chip soaking device, comprising: a frame, at least one transfer mechanism, a soaking mechanism, a cleaning mechanism, and a drying mechanism. The frame includes a path guide module and an electric control module, wherein the path guide module is disposed on the top of the frame, and the electric control module is disposed on the frame and electrically connected to the path guide module; the transfer mechanism is disposed on the path guide module and electrically connected to the electric control module; the soaking mechanism is disposed on the frame and located on one side of the transfer mechanism and electrically connected to the electric control module; the cleaning mechanism is disposed on the frame and located on one side of the soaking mechanism and electrically connected to the electric control module; and the drying mechanism is disposed on the frame and located on one side of the cleaning mechanism and electrically connected to the electric control module.
[0006] Optionally, the path guiding module guides the transfer mechanism to correspond to the soaking mechanism, the cleaning mechanism and the drying mechanism.
[0007] Optionally, the transfer mechanism includes a lifting module and at least one clamp, the lifting module is arranged on the path guiding module, and the clamp is arranged on the lifting module.
[0008] Optionally, the transfer mechanism further includes a plate adsorption module, and the plate adsorption module is located on one side of the clamp.
[0009] Optionally, the immersion mechanism includes a liquid medicine tank, a cleaning module and a first gas guide module, the cleaning module is arranged on one side of the liquid medicine tank, and the first gas guide module is arranged on the other side of the liquid medicine tank.
[0010] Optionally, the medicine tank is provided with a plurality of first shelves and a plurality of drainage holes.
[0011] Optionally, the cleaning mechanism includes a water washing tank and a second gas guiding module, and the second gas guiding module is arranged on one side of the water washing tank.
[0012] Optionally, the washing tank is provided with a plurality of second shelves.
[0013] Optionally, the drying mechanism includes a drying tank and a cover, and the cover is movably arranged on the top of the drying tank.
[0014] Optionally, the drying tank is provided with a plurality of third shelves. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required to be used in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 This is a schematic diagram of the appearance of a preferred embodiment of the utility model Figure 1 .
[0017] Figure 2 This is a schematic diagram of the appearance of a preferred embodiment of the utility model Figure 2 .
[0018] Figure 3 This is a schematic diagram of the preferred embodiment of the transfer mechanism of the utility model Figure 1 .
[0019] Figure 4 This is a schematic diagram of the preferred embodiment of the transfer mechanism of the utility model Figure 2 .
[0020] Figure 5 This is a schematic diagram of the preferred embodiment of the immersion mechanism of the utility model. Figure 1 .
[0021] Figure 6 This is a schematic diagram of the preferred embodiment of the immersion mechanism of the utility model. Figure 2 .
[0022] Figure 7 This is a schematic diagram of the preferred embodiment of the cleaning mechanism of the utility model Figure 1 .
[0023] Figure 8 This is a schematic diagram of the preferred embodiment of the cleaning mechanism of the utility model Figure 2 .
[0024] Figure 9 This is a schematic diagram of the preferred embodiment of the drying mechanism of the utility model. Figure 1 .
[0025] Figure 10 This is a schematic diagram of the preferred embodiment of the drying mechanism of the utility model. Figure 2 .
[0026] Figure 11 This is a schematic diagram of the preferred embodiment of the drying mechanism of the utility model. Figure 3 .
[0027] Figure 12 It is a schematic diagram of the appearance of a preferred embodiment of the discharge mechanism of the utility model.
[0028] Figure 13 It is a schematic diagram of the appearance of a preferred embodiment of the material receiving mechanism of the present utility model.
[0029] Reference numerals
[0030] 1 frame
[0031] 11 Path Guidance Module
[0032] 12 Electronic Control Module
[0033] 2 Transfer mechanism
[0034] 21 Lifting Module
[0035] 22 fixture
[0036] 23 Plate adsorption module
[0037] 3 Immersion mechanism
[0038] 31 Potion Tank
[0039] 311 First shelf
[0040] 312 drainage hole
[0041] 32 Cleaning Module
[0042] 33. First gas guide module
[0043] 4 Cleaning mechanism
[0044] 41 Washing Tank
[0045] 411 Second Shelf
[0046] 42 Second gas guide module
[0047] 5 Drying mechanism
[0048] 51 Drying Tank
[0049] 511 Third Shelf
[0050] 52 cover
[0051] 6. Discharging mechanism
[0052] 7. Material receiving mechanism
[0053] 8 Circuit Board DETAILED DESCRIPTION
[0054] The fluid connection structure of the embodiment of the present invention will be further described below with reference to the accompanying drawings.
[0055] The aforementioned and other technical aspects, features, and effects of the utility model are clearly presented in the following detailed description of the preferred embodiments, accompanied by accompanying drawings. It is worth noting that directional terms such as "up," "down," "left," "right," "front," and "rear" used in the following embodiments refer only to the directions in the accompanying drawings. Therefore, the directional terms used are for illustrative purposes only and do not limit the utility model. Furthermore, in the following embodiments, identical or similar components will be referenced using the same or similar reference numerals.
[0056] See also Figures 1 to 13 As shown in the figure, the utility model is a single-piece soaking device, which includes a frame 1, at least one transfer mechanism 2, a soaking mechanism 3, a cleaning mechanism 4 and a drying mechanism 5.
[0057] The frame 1 includes a path guide module 11 and an electric control module 12. The path guide module 11 is arranged on the top of the frame 1, and the electric control module 12 is arranged on the frame 1 and electrically connected to the path guide module 11. The path guide module 11 can be a conveyor belt or a track, and the electric control module 12 can be a computer, a service host or a programmable controller, so as to utilize the setting of the transfer mechanism 2 to automatically control the operation process of the soaking mechanism 3, the cleaning mechanism 4 and the drying mechanism 5.
[0058] The transfer mechanism 2 is disposed on the path guiding module 11 and is electrically connected to the electric control module 12 .
[0059] The soaking mechanism 3 is disposed on the frame and located on one side of the transfer mechanism 2 and is electrically connected to the electric control module 12 .
[0060] The cleaning mechanism 4 is disposed on the frame and located on one side of the soaking mechanism 3 and is electrically connected to the electronic control module 12 .
[0061] The drying mechanism 5 is disposed on the frame and located on one side of the cleaning mechanism 4 and is electrically connected to the electronic control module 12 .
[0062] In one embodiment of the present invention, the path guiding module 11 guides the transferring mechanism 2 to correspond to the soaking mechanism 3, the cleaning mechanism 4 and the drying mechanism 5; in addition, a discharge mechanism 6 and a receiving mechanism 7 can be respectively set at the front end (adjacent to the soaking mechanism 3) and the end (adjacent to the drying mechanism 5) of the frame 1, so as to set a plurality of circuit boards 8 to be processed on the discharge mechanism 6; and the processed circuit boards 8 are set on the receiving mechanism 7 to facilitate subsequent processing of each circuit board 8.
[0063] When the present invention is in use, the transfer mechanism 2 can clamp the circuit boards 8 from the discharge mechanism 6 into the immersion mechanism 3 one by one (clamping one circuit board into the immersion mechanism 3 for about 30 seconds). The placement of the single circuit board 8 can effectively prevent the immersion solution in the immersion mechanism 3 from causing large fluctuations. After a predetermined number of circuit boards 8 are placed in the immersion mechanism 3, the immersion mechanism 3 can perform surface coating processing on each circuit board 8 (at this time, the transfer mechanism 2 can return to its original position after cleaning to carry out another batch of circuit boards 8 clamping and movement). , and after each circuit board 8 is surface coated in the immersion mechanism 3, the transfer mechanism 2 clamps each circuit board 8 in the immersion mechanism 3 one by one to the cleaning mechanism 4, so that the surface of each circuit board 8 is cleaned by the cleaning mechanism 4, and after cleaning, the transfer mechanism 2 clamps each circuit board 8 in the cleaning mechanism 4 one by one to the drying mechanism 5 for drying after cleaning, and after drying, the transfer mechanism 2 clamps each circuit board 8 in the drying mechanism 5 one by one to the receiving mechanism 7, thereby completing the surface coating process of each circuit board 8. In this way, based on the above embodiment, the transfer mechanism 2 can be used to clamp the single circuit board 8 to the immersion mechanism 3, the cleaning mechanism 4 and the drying mechanism 5 one by one to immerse, clean and dry each circuit board 8, thereby achieving convenient and rapid movement of each circuit board, and avoiding large fluctuations in the liquid medicine to be immersed, so as to maintain the production yield of the circuit board.
[0064] In addition to the above embodiments, in one embodiment of the present invention, it is different from the above embodiments in that the transfer mechanism 2 includes a lifting module 21 and at least one clamp 22, the lifting module 21 is arranged on the path guide module 11, and the clamp 22 is arranged on the lifting module 21, wherein the transfer mechanism 2 also includes a plate adsorption module 23, and the plate adsorption module 23 is located on one side of the clamp 22.
[0065] Based on the above embodiment, when each circuit board 8 is placed, each circuit board 8 can be placed horizontally on the discharge mechanism 6 first, and when the transfer mechanism 2 clamps the circuit board 8 from the discharge mechanism 6, the plate adsorption module 23 can first absorb the single circuit board 8 from the horizontal position and then flip it into a vertical state (upright), and then the lifting module 21 of the transfer mechanism 2 cooperates with the clamp 22 to clamp each circuit board 8 into the immersion mechanism 3 respectively. The action of placing the single circuit board 8 can effectively avoid large fluctuations in the potion to be immersed in the immersion mechanism 3. After a predetermined number of circuit boards 8 are placed in the immersion mechanism 3, the immersion mechanism 3 can perform surface coating processing on each circuit board 8. At this time, one of the clamps 22 of the transfer mechanism 2 can be restored to its original position (for example: the position of the discharge mechanism 6) by the cooperation of the lifting module 21 and the path guide module 11 after cleaning. ) to carry out another batch of circuit boards 8 clamping and moving, and after each circuit board 8 is surface coated in the immersion mechanism 3, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the immersion mechanism 3 one by one to the cleaning mechanism 4, so that the surface of each circuit board 8 is cleaned by the cleaning mechanism 4, and after cleaning, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the cleaning mechanism 4 one by one to the drying mechanism 5 for drying after cleaning, and after drying, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the drying mechanism 5 one by one to the receiving mechanism 7, thereby completing the surface coating process of each circuit board 8. Thus, based on the above-mentioned embodiment, the transfer mechanism 2 can be used to clamp the single circuit boards 8 one by one to the immersion mechanism 3, the cleaning mechanism 4 and the drying mechanism 5 to immerse, clean and dry each circuit board 8, thereby achieving convenient and rapid movement of each circuit board and avoiding large fluctuations in the immersion solution to maintain the production yield of the circuit board.
[0066] In addition to the above embodiments, in one embodiment of the present invention, it is different from the above embodiments in that the immersion mechanism 3 includes a medicine tank 31, a cleaning module 32 and a first gas guide module 33 (for example: a hair dryer, a blower or an air knife), the cleaning module 32 is arranged on one side of the medicine tank 31, and the first gas guide module 33 is arranged on the other side of the medicine tank 31, wherein the medicine tank 31 is provided with multiple first shelves 311 and multiple drainage holes 312.
[0067] Based on the above embodiment, the lifting module 21 of the transfer mechanism 2 cooperates with the clamp 22 to clamp each circuit board 8 to the first layer shelf 311 of the liquid medicine tank 31 provided in the immersion mechanism 3. The action of placing the single circuit board 8 into the first layer shelf 311 can effectively prevent the liquid medicine to be immersed in the liquid medicine tank 31 provided in the immersion mechanism 3 from causing large fluctuations. After a predetermined number of circuit boards 8 are placed in the first layer shelf 311 of the immersion mechanism 3, the liquid medicine tank 31 of the immersion mechanism 3 can be used to perform surface coating processing on each circuit board 8. The waste or residue generated during the surface coating process is discharged from the immersion mechanism 3 through the drainage holes 312 of the liquid medicine tank 31 to prevent the waste or residue from affecting the surface coating process of the immersion mechanism 3. At this time, one of the clamps 22 of the transfer mechanism 2 can be cleaned by the cleaning module 32 and dried by the first gas guide module 33, and then restored to its original position by the cooperation of the lifting module 21 and the path guide module 11 (for example: the discharge mechanism 6 Position) to carry out another batch of circuit boards 8 clamping and moving, and after each circuit board 8 is surface coated in the immersion mechanism 3, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the immersion mechanism 3 one by one to the cleaning mechanism 4, so that the surface of each circuit board 8 is cleaned by the cleaning mechanism 4, and the liquid in the liquid tank 31 attached to the other clamp 22 can be blown dry by the first gas guide module 33, and after cleaning, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the cleaning mechanism 4 one by one to the drying mechanism 5 for drying after cleaning, and after drying, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the drying mechanism 5 one by one to the receiving mechanism 7, thereby completing the surface coating process of each circuit board 8. Thus, based on the above-mentioned embodiment, the transfer mechanism 2 can be used to clamp the single circuit boards 8 one by one to the immersion mechanism 3, the cleaning mechanism 4 and the drying mechanism 5 to immerse, clean and dry each circuit board 8, thereby achieving convenient and rapid movement of each circuit board and avoiding large fluctuations in the immersion solution to maintain the production yield of the circuit board.
[0068] In addition to the above embodiments, in one embodiment of the present invention, the difference from the above embodiments is that the cleaning mechanism 4 includes a water washing tank 41 and a second gas guide module 42 (for example, a hair dryer, a blower or an air knife), and the second gas guide module 42 is arranged on one side of the water washing tank 41, wherein the water washing tank 41 is provided with multiple second shelves 411.
[0069] Based on the above embodiment, after each circuit board 8 is surface coated in the immersion mechanism 3, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the immersion mechanism 3 one by one to the second shelf 411 of the water washing tank 41 provided in the cleaning mechanism 4, so that the surface of each circuit board 8 is cleaned by the water washing tank 41 of the cleaning mechanism 4, and the second gas guide module 42 is used to blow dry each circuit board 8. After cleaning, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the cleaning mechanism 4 one by one to the drying mechanism 5 for drying after cleaning. After drying, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the drying mechanism 5 one by one to the receiving mechanism 7, thereby completing the surface coating process of each circuit board 8. Thus, based on the above-mentioned embodiment, the transfer mechanism 2 can be used to clamp the single circuit boards 8 one by one to the immersion mechanism 3, the cleaning mechanism 4 and the drying mechanism 5 to immerse, clean and dry each circuit board 8, thereby achieving convenient and rapid movement of each circuit board and avoiding large fluctuations in the immersion solution to maintain the production yield of the circuit board.
[0070] In addition to the above embodiments, in one embodiment of the present invention, it is different from the above embodiments in that the drying mechanism 5 includes a drying tank 51 and a cover body 52, and the cover body 52 is movably arranged on the top of the drying tank 51, wherein the drying tank 51 is provided with multiple third shelves 511, and the cover body 52 can be multiple doors or curtains.
[0071] Based on the above embodiment, after each circuit board 8 is cleaned by the cleaning mechanism 4, the cover 52 of the drying mechanism 5 can be opened, and the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the cleaning mechanism 4 one by one to the third shelf 511 of the drying tank 51 provided in the drying mechanism 5, and then the drying tank 51 is used to dry each circuit board 8 after cleaning. After drying, the transfer mechanism 2 uses another clamp 22, the lifting module 21 and the path guide module 11 to clamp each circuit board 8 in the drying mechanism 5 one by one to the receiving mechanism 7, thereby completing the surface coating processing process of each circuit board 8. Thus, based on the above-mentioned embodiment, the transfer mechanism 2 can be used to clamp the single circuit boards 8 one by one to the immersion mechanism 3, the cleaning mechanism 4 and the drying mechanism 5 to immerse, clean and dry each circuit board 8, thereby achieving convenient and rapid movement of each circuit board and avoiding large fluctuations in the immersion solution to maintain the production yield of the circuit board.
[0072] In summary, the single-chip soaking equipment of the present invention can utilize the transfer mechanism to clamp the single circuit boards one by one to the soaking mechanism, the cleaning mechanism, and the drying mechanism when in use, so as to soak, clean, and dry each circuit board, thereby achieving convenient and rapid movement of each circuit board and avoiding large fluctuations in the soaking solution, thereby maintaining the production yield of the circuit boards.
[0073] The above description is merely an embodiment of the present invention and is not intended to limit the patent scope of the present invention.
Claims
1. A single-piece soaking device, characterized in that The monolithic immersion device comprises: A frame, comprising a path guiding module and an electric control module, wherein the path guiding module is disposed on the top of the frame, and the electric control module is disposed on the frame and electrically connected to the path guiding module; at least one transfer mechanism, which is provided on the path guide module and electrically connected to the electric control module; a soaking mechanism, which is provided on the frame and located on one side of the transfer mechanism and is electrically connected to the electric control module; a cleaning mechanism, which is provided on the frame, located on one side of the soaking mechanism and electrically connected to the electric control module; and The drying mechanism is arranged on the frame, located on one side of the cleaning mechanism and electrically connected to the electric control module.
2. The single-piece soaking device according to claim 1, characterized in that The path guiding module guides the transfer mechanism to correspond to the soaking mechanism, the cleaning mechanism and the drying mechanism.
3. The single-piece soaking device according to claim 1, characterized in that The transfer mechanism includes a lifting module and at least one clamp. The lifting module is arranged on the path guiding module, and the clamp is arranged on the lifting module.
4. The single-piece soaking device according to claim 3, characterized in that The transfer mechanism further includes a plate adsorption module, and the plate adsorption module is located on one side of the clamp.
5. The single-piece soaking device according to claim 1, characterized in that The immersion mechanism includes a chemical solution tank, a cleaning module and a first gas guide module. The cleaning module is arranged on one side of the chemical solution tank, and the first gas guide module is arranged on the other side of the chemical solution tank.
6. The single-piece soaking device according to claim 5, characterized in that The medicine tank is provided with a plurality of first-layer shelves and a plurality of drainage holes.
7. The single-piece soaking device according to claim 1, characterized in that The cleaning mechanism includes a water washing tank and a second gas guiding module, and the second gas guiding module is arranged on one side of the water washing tank.
8. The single-piece soaking device according to claim 7, characterized in that The water washing tank is provided with a plurality of second-layer shelves.
9. The single-piece soaking device according to claim 1, characterized in that The drying mechanism comprises a drying tank and a cover body, and the cover body is movably arranged on the top of the drying tank.
10. The single-piece soaking device according to claim 9, characterized in that The drying tank is provided with a plurality of third-layer racks.