Hypsizygus marmoreus fish ball shaping device

Abstract

The utility model discloses a hypsizygus marmoreus fish ball shaping device, and relates to the field of aquatic product processing. The device comprises a tank body, the tank body is divided into a warm water tank and a hot water tank through a partition plate, one side of the warm water tank is fixedly connected with a receiving tank, a threaded conveying roller is arranged in the receiving tank, a plurality of baffles are alternately arranged on the inner walls of the two sides of the warm water tank, and the baffles form a channel for meatballs to move. By arranging the baffles, the channels and the threaded conveying rollers, the full-automatic, efficient and accurate production process of the hypsizygus marmoreus fish balls from forming to shaping is achieved, the balls are driven by rotation of the threaded conveying rollers to slowly advance and roll in the warm water tank, it is ensured that the balls are evenly heated and preliminarily shaped, and the production efficiency is improved. The channel formed by the baffles limits the moving path of the balls, it is guaranteed that the staying time of all the balls in the warm water tank is consistent, the product quality is guaranteed, and powerful technical support is provided for large-scale production of the hypsizygus marmoreus fish balls.

Description

Technical Field

[0001] The utility model relates to the field of aquatic product processing, in particular to a seafood mushroom fish ball shaping device. Background Art

[0002] After the fish balls are formed, they need to be cooked quickly to avoid deformation. When cooking the fish balls, a sink is needed. The sink is a kind of fish ball production equipment. The hot water sink can heat the water. When the fish balls are initially shaped, the hot water temperature needs to be 40 degrees and the shaping time is 20 minutes. After that, they can be put into hot water for cooking. At this time, the balls can be completely shaped.

[0003] In the existing hot water tank, the meatballs are generally squeezed out of the forming machine and fall directly into the warm water tank, where they float. After a certain period of time, workers manually fish them out and pour them into the hot water tank for cooking and shaping. However, the shaping time of the meatballs fished out in the warm water tank is not consistent, resulting in inconsistent taste after cooking, which affects the quality of the product. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a seafood mushroom fish ball shaping device to solve the technical problem that the shaping time of the balls in the warm water pool is not consistent, resulting in inconsistent taste after cooking and affecting the quality of the product.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a seafood mushroom fish ball shaping device, comprising a trough body, which is divided into a warm water trough and a hot water trough by a partition plate, a receiving trough fixedly connected to one side of the warm water trough, a threaded conveying roller is provided inside the receiving trough, and a plurality of baffles are alternately provided on the inner walls on both sides of the warm water trough, and the plurality of baffles form a channel for the movement of the balls.

[0006] By adopting the above technical solution, the trough body is effectively divided into a warm water trough and a hot water trough by the partition plate, realizing the step-by-step processing of the meatballs under different temperature environments. The warm water trough is used for the preliminary shaping of the meatballs, and the hot water trough is used for the cooked and shaped meatballs. This step-by-step processing method helps to improve the shaping effect and taste of the meatballs. At the same time, a perforated plate can be set at the bottom of the baffle to prevent the meatballs from falling to the bottom.

[0007] Furthermore, a first slope is provided at one end of one of the channels, one end of the first slope is fixedly connected to a horizontal plate, one side of the horizontal plate is fixedly connected to a second slope, and the first slope, the horizontal plate and the second slope form a channel from the warm water tank to the hot water tank.

[0008] By adopting the above technical solution, the lower first slope allows the meatballs to slide out of the channel of the warm water tank and onto the horizontal plate after completing the initial shaping. This not only reduces manual intervention, but also ensures that the meatballs can transition smoothly and avoid damage caused by collision or falling.

[0009] Furthermore, a counting wheel is provided above the horizontal plate, and a magnet is fixedly connected to one of the paddles of the counting wheel.

[0010] By adopting the above technical solution, the counting wheel can accurately count the number of meatballs passing through the horizontal plate, which can reflect the meatball output in the production process in real time and provide strong data support for production management and quality control.

[0011] Furthermore, the counting wheel is rotatably connected to the trough body, a vertical rod is provided on one side of the counting wheel, and a Hall sensor is fixedly connected to the top of the vertical rod.

[0012] By adopting the above technical solution, the counting wheel is rotatably connected to the trough body, so that the counting wheel can flexibly rotate as the balls pass through, ensuring the accuracy of counting and making the entire counting mechanism more compact and efficient.

[0013] Furthermore, a plurality of water inlet holes are provided on the bottom surface of the receiving groove, and one end of the threaded conveying roller is rotatably connected to the receiving groove.

[0014] By adopting the above technical solution, multiple water inlet holes opened on the bottom of the receiving trough allow warm water to flow evenly into the receiving trough, providing sufficient heat source for the meatballs to be initially shaped, while preventing impurities from falling to the bottom. These water inlet holes not only ensure the smooth flow of water, but also ensure that the temperature of each area in the receiving trough is relatively uniform through reasonable distribution, thereby avoiding the problem of uneven shaping of meatballs due to temperature differences.

[0015] Furthermore, a sliding groove is provided above the threaded conveying roller, and the sliding groove is used to guide the meatballs onto the threaded conveying roller.

[0016] By adopting the above technical solution, the sliding groove arranged above the screw conveyor roller provides a clear and smooth entry path for the meatballs. After the meatballs are produced from the forming machine, they can be directly squeezed into the sliding groove, and then slide accurately onto the screw conveyor roller along the guidance of the sliding groove.

[0017] Furthermore, an aeration device is provided at the bottom of the warm water tank to form bubbles to drive the meatballs to roll.

[0018] By adopting the above technical solution, the aeration device installed at the bottom of the warm water tank can continuously inject bubbles into the water tank. These bubbles will interact strongly with the water during the rising process, thereby forming an upward water flow and disturbance. This water flow and disturbance will directly act on the meatballs, causing them to roll and rotate in the water. This rolling and rotating action helps the meatballs to come into contact with the hot water more comprehensively, thereby improving the efficiency of heat transfer, allowing the meatballs to be heated faster and more evenly, and achieve initial shaping.

[0019] Furthermore, a plurality of motors are fixedly connected to the top of the trough body, and a toggle wheel is fixedly connected to the output end of the motor.

[0020] By adopting the above technical solution, the motor fixedly connected to one side of the vertical pole provides a stable power source for the toggle wheel, which can ensure that the meatballs are reliably transported to the next step.

[0021] In summary, the present invention has the following beneficial effects:

[0022] 1. The utility model realizes a fully automated, efficient and precise production process of seafood mushroom fish balls from forming to shaping by arranging baffles, channels and screw conveyor rollers. The rotation of the screw conveyor rollers drives the balls to slowly advance and roll in the warm water tank, ensuring that the balls are evenly heated and initially shaped. The channel formed by the baffles limits the movement path of the balls, ensuring that the residence time of each ball in the warm water tank is consistent, further improving the consistency of the initial shaping. The balls slide into the hot water tank through the horizontal plate and the second slope to be cooked and shaped, completing the entire shaping process, improving production efficiency, and ensuring product quality, providing strong technical support for the large-scale production of seafood mushroom fish balls.

[0023] 2. The utility model is provided with an aeration device. The large number of bubbles generated by the aeration device can effectively drive the meatballs to roll in the water. The water flow disturbance caused by the rise and bursting of the bubbles enables the meatballs to continuously change their position and posture, thereby ensuring that all parts of the meatballs can fully contact with the water, achieving comprehensive heating and shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the rear-view stereoscopic structure of the utility model;

[0026] Figure 3 For this utility model Figure 1 A schematic diagram of the structure enlarged in the middle;

[0027] Figure 4It is a schematic diagram of the three-dimensional structure of the water inlet of the utility model.

[0028] In the figure: 1. trough body; 2. partition plate; 3. warm water trough; 4. hot water trough; 5. receiving trough; 6. screw conveyor roller; 7. baffle; 8. channel; 9. first slope; 10. horizontal plate; 11. second slope; 12. counting wheel; 13. paddle; 14. magnet; 15. vertical pole; 16. Hall sensor; 17. water inlet; 18. sliding trough; 19. motor; 20. toggle wheel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0030] The following describes an embodiment of the present invention based on its overall structure.

[0031] Example 1:

[0032] A seafood mushroom fish ball shaping device, such as Figures 1-4 As shown, it includes a trough body 1, which is divided into a warm water trough 3 and a hot water trough 4 by a partition plate 2. A receiving trough 5 is fixedly connected to one side of the warm water trough 3, and a threaded conveying roller 6 is arranged inside the receiving trough 5. A number of baffles 7 are alternately arranged on the inner walls on both sides of the warm water trough 3, and the baffles 7 form a channel 8 for the movement of meatballs. The water inside the warm water trough 3 can cover the threaded conveying roller 6. Driven by the threaded conveying roller 6, the meatballs move slowly and evenly in the warm water trough 3, accompanied by a tumbling action, which ensures that the meatballs can be heated comprehensively and evenly, thereby achieving preliminary shaping. The baffles 7 alternately arranged on the inner walls on both sides of the warm water trough 3 form a channel 8 for the movement of meatballs. These channels not only limit the moving path of the meatballs, but also further ensure that the residence time of each meatball in the warm water trough 3 is consistent, which helps to eliminate the taste difference between meatballs caused by different shaping time, and improve the overall quality of the product.

[0033] See Figure 4One end of one of the channels 8 is provided with a first slope 9, one end of the first slope 9 is fixedly connected to a horizontal plate 10, and one side of the horizontal plate 10 is fixedly connected to a second slope 11. The first slope 9, the horizontal plate 10 and the second slope 11 form a channel from the warm water tank 3 to the hot water tank 4. The shorter horizontal plate 10 serves as a transition platform for the meatballs from the warm water tank 3 to the hot water tank 4, playing a connecting role, receiving the meatballs sliding from the first slope 9, and on the other hand, through its flat surface, providing a stable environment for the meatballs to stay and prepare to enter the hot water tank 4. The horizontal plate 10 is also connected to the second slope 11, forming a complete channel from the warm water tank 3 to the hot water tank 4. The inclination of the second slope 11 allows the meatballs to slide smoothly into the hot water tank 4 under the action of gravity for the next step of cooking and shaping.

[0034] See Figure 1 、 Figure 2 、 Figure 3 and Figure 4 A counting wheel 12 is provided above the horizontal plate 10. A magnet 14 is fixedly connected to one of the paddles 13 of the counting wheel 12. The magnet 14 is fixedly connected to one of the paddles 13 of the counting wheel 12 and cooperates with the Hall sensor 16 to realize contactless signal transmission. When the paddle 13 drives the magnet 14 to rotate near the Hall sensor 16, the magnetic field generated by the magnet 14 triggers the Hall sensor 16 to generate an electrical signal, which is then captured and recorded by an external recording device. This not only improves the accuracy of counting, but also avoids wear and failure caused by mechanical contact, thereby extending the service life of the equipment.

[0035] See Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The counting wheel 12 is rotatably connected to the trough body 1. A vertical rod 15 is provided on one side of the counting wheel 12. A Hall sensor 16 is fixedly connected to the top of the vertical rod 15. The setting of the vertical rod 15 and the Hall sensor 16 fixedly connected to the top provides a stable and reliable signal detection for the counting system. The Hall sensor 16 is a sensor based on the principle of magnetic field induction. When the magnet 14 on the counting wheel 12 approaches the Hall sensor 16 as the paddle 13 rotates, the Hall sensor 16 will sense the magnetic field generated by the magnet 14 and output a corresponding electrical signal. This electrical signal is then captured and recorded by an external recording device, thereby realizing the automatic counting of the number of meatballs.

[0036] See Figure 4A plurality of water inlet holes 17 are provided on the bottom surface of the receiving groove 5, and one end of the threaded conveying roller 6 is rotatably connected to the receiving groove 5. One end of the threaded conveying roller 6 is rotatably connected to the receiving groove 5, which provides a stable power source for the transportation and rolling of the meatballs. Under the rotation of the threaded conveying roller 6, the meatballs can slowly move along the receiving groove 5 and roll along with the push of the thread. This movement mode not only helps the meatballs to be heated comprehensively and evenly, but also promotes the internal structure of the meatballs to be tighter, thereby improving the taste and quality of the meatballs.

[0037] See Figure 1 、 Figure 2 and Figure 4 A sliding groove 18 is provided above the threaded conveying roller 6. The sliding groove 18 is used to guide the meatballs into the threaded conveying roller 6. The guiding function of the sliding groove 18 also ensures that the meatballs can enter the threaded conveying roller 6 in an orderly and continuous manner, thereby maintaining the continuity and stability of the entire shaping process, helping the meatballs to be evenly heated and shaped, and reducing damage caused by collision or friction, thereby improving the quality of the finished meatballs.

[0038] See Figure 1 、 Figure 2 and Figure 4 A plurality of motors 19 are fixedly connected to the top of the trough body 1, and a toggle wheel 20 is fixedly connected to the output end of the motor 19. The toggle wheel 20 fixedly connected to the output end of the motor 19 directly acts on the meatball, providing the meatball with the power required to slide onto the first slope 9. Driven by the motor 19, the toggle wheel 20 rotates at a certain speed and frequency, and the protrusions or paddles on its surface can gently push the meatball, so that the meatball can slide smoothly onto the first slope 9 and continue the subsequent process.

[0039] The implementation principle of the present invention is as follows: first, the meatballs produced by the forming machine are directly squeezed into the sliding groove 18, and slide down the sliding groove 18 to the screw conveyor roller 6. The screw conveyor roller 6 rotates and drives the meatballs to slowly advance in the warm water tank 3. At the same time, the meatballs roll under the push of the screw thread to ensure uniform heating and preliminary shaping. The meatballs advance along the predetermined path in the channel 8 formed by the baffle 7, ensuring that each meatball stays in the warm water tank for a consistent time, completing a thorough preliminary shaping. When the meatballs pass through the channel 8 and are pushed onto the first slope 9 by the toggle wheel 20, the counting wheel 12 will be driven to rotate. Every time the magnet 14 on the counting wheel 12 rotates one circle, the Hall sensor 16 sends a signal. The external recording device records the number of meatballs passing after one circle. The meatballs continue to slide across the horizontal plate 10 and the second slope 11, and finally fall into the hot water tank 4 to be cooked and shaped.

[0040] Example 2:

[0041] See Figure 1 、 Figure 2 and Figure 4An aeration device is provided at the bottom of the warm water tank 3 to form bubbles to drive the meatballs to roll. The rise and burst of the bubbles will drive the surrounding water flow, thereby stirring the water in the tank and making the water temperature more uniform, avoiding uneven shaping of the meatballs due to water temperature differences.

[0042] The implementation principle of the present invention is as follows: first, an aeration device is provided at the bottom of the warm water tank 3, and the aeration device drives the meatballs to roll by generating bubbles, thereby achieving comprehensive shaping.

[0043] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0044] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A seafood mushroom fish ball shaping device, characterized by: The invention comprises a trough body (1), wherein the trough body (1) is divided into a warm water trough (3) and a hot water trough (4) by a partition plate (2); a receiving trough (5) is fixedly connected to one side of the warm water trough (3); a threaded conveying roller (6) is provided inside the receiving trough (5); a plurality of baffles (7) are alternately provided on the inner walls of both sides of the warm water trough (3), and the plurality of baffles (7) form a channel (8) for the movement of meatballs.

2. The seafood mushroom fish ball shaping device according to claim 1, characterized in that: One end of one of the channels (8) is provided with a first slope (9), one end of the first slope (9) is fixedly connected to a horizontal plate (10), one side of the horizontal plate (10) is fixedly connected to a second slope (11), and the first slope (9), the horizontal plate (10) and the second slope (11) form a channel from the warm water tank (3) to the hot water tank (4).

3. The seafood mushroom fish ball shaping device according to claim 2, characterized in that: A counting wheel (12) is provided on one side above the horizontal plate (10), and a magnet (14) is fixedly connected to one of the paddles (13) of the counting wheel (12).

4. The seafood mushroom fish ball shaping device according to claim 3, characterized in that: The counting wheel (12) is rotatably connected to the trough body (1); a vertical rod (15) is provided on one side of the counting wheel (12); and a Hall sensor (16) is fixedly connected to the top of the vertical rod (15).

5. The seafood mushroom fish ball shaping device according to claim 1, characterized in that: The bottom surface of the receiving groove (5) is provided with a plurality of water inlet holes (17), and one end of the threaded conveying roller (6) is rotatably connected to the receiving groove (5).

6. The seafood mushroom fish ball shaping device according to claim 1, characterized in that: A sliding groove (18) is provided above the threaded conveying roller (6), and the sliding groove (18) is used to guide the meatballs onto the threaded conveying roller (6).

7. The seafood mushroom fish ball shaping device according to claim 1, characterized in that: An aeration device is provided at the bottom of the warm water tank (3) for forming bubbles to drive the meatballs to roll.

8. The seafood mushroom fish ball shaping device according to claim 4, characterized in that: A plurality of motors (19) are fixedly connected to the top of the tank body (1), and a toggle wheel (20) is fixedly connected to the output end of the motor (19).

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