Dehydration device of tar light component oil storage tank
The threaded heating tube and stirring assembly accelerate the oil-water separation. Combined with motor-driven cleaning and multi-stage filtration, the problems of slow separation speed and filter plate clogging in tar light component oil storage tanks are solved, achieving efficient dehydration and cleaning.
Patent Information
- Application Number
- CN202422605617.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing dehydration device for tar light component oil storage tank has a slow separation speed and the filter plate is easily clogged, which affects the feed flow and separation efficiency.
A threaded heating tube is used to heat and reduce the viscosity of the oil. The stirring component promotes oil-water separation. The motor drives the filter plate to rotate and the cleaning block to remove impurities. The water pump and fiber filter material are combined to perform multi-stage filtration.
It improves the oil-water separation efficiency, keeps the filter plate unobstructed, ensures the separation effect and feed flow, and reduces environmental pollution.
Smart Images

Figure CN223351064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tar storage tank dehydration, in particular to a tar light component oil storage tank dehydration device. Background Art
[0002] With the continuous development of industry, tar light fraction oil products have been widely used in many fields. Tar light fraction oil products are usually extracted from coal tar or other similar raw materials, with high economic value and specific industrial uses.
[0003] During the production, storage, and transportation of light tar fraction oils, a certain amount of water often enters the mix. This presence can negatively impact the oil's quality and performance. On the one hand, water can reduce the oil's combustion properties and affect its efficiency and stability in combustion equipment. To address the issues posed by water in light tar fraction oils, a dehydration device should be able to quickly and effectively separate the water from the oil, improving its quality and extending the life of the equipment while also reducing production costs and increasing efficiency.
[0004] In the prior art, some storage tank dehydration devices usually place water and oil in a separation barrel for sedimentation separation and filter them through a single filter plate, which will result in a slow oil-water separation speed. Because the viscosity of the oil is large when the temperature is low, it is difficult for water droplets to coalesce and settle, which prolongs the separation time and reduces the separation efficiency. In addition, the filter plate will gradually be clogged by impurities after long-term use, reducing the feed flow rate and affecting the normal operation and processing capacity of the dehydration device. Therefore, in response to the above shortcomings, a tar light component oil storage tank dehydration device is proposed. Utility Model Content
[0005] The purpose of this utility model is to solve the shortcomings of the existing technology, and the proposed tar light component oil storage tank dehydration device is intended to improve the problems of slow separation speed in the existing technology and reduced feed flow rate due to clogging of the filter plate after long-term use.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a tar light component oil storage tank dehydration device, comprising a bottom plate, a separation barrel fixedly connected to the left side of the top of the bottom plate, a threaded heating pipe fixedly connected to the outer wall of the separation barrel, the top of the separation barrel is fixedly connected to the motor, the bottom end of the motor is fixedly connected to the driving wheel, the bottom end of the driving wheel is fixedly connected to a stirring assembly for stirring, the top left side of the separation barrel is rotatably connected to a driven wheel, the driving wheel and the outer sleeve of the driven wheel are provided with a pulley, the interior of the driven wheel is fixedly connected to a filter plate 1, the top left side of the separation barrel is fixedly connected to a accommodating block, the interior of the accommodating block is provided with an accommodating hole, two strong springs are provided inside the accommodating hole, the inner wall of the bottom end of the accommodating block is slidably connected to a cleaning block, and the top of the cleaning block is fixedly connected to a limiting plate.
[0007] Furthermore, the right end of the separation barrel is fixedly connected to a connecting pipe, the outside of the connecting pipe is fixedly connected to a water pump, the left side of the connecting pipe is fixedly connected to a filter barrel, the top right side of the bottom plate is fixedly connected to a accommodating barrel, the interior of the accommodating barrel is fixedly connected to a loading ring, the interior of the accommodating barrel is slidably connected to filter plate 2, the outside of the filter plate 2 is provided with a sealing ring, and the top of the filter plate 2 is fixedly connected to a handle.
[0008] Furthermore, the stirring assembly includes a fixed rod, the outside of which is fixedly connected to multiple stirring rods, the top of which is fixedly connected to the bottom end of the driving wheel, and the top of the outside of the fixed rod is rotatably connected to the top side of the bottom end of the separation barrel.
[0009] Furthermore, one end of the strong spring is fixedly connected to the inner top of the accommodating hole, and the other end of the strong spring is fixedly connected to the top of the limiting plate.
[0010] Furthermore, the outer portion of the limiting plate is slidably connected to the inner portion of the accommodating hole, and the bottom side of the cleaning block is in contact with the top side of the first filter plate.
[0011] Furthermore, the middle portion of the top end of the bottom plate is fixedly connected to the bottom end of the water pump, and the outer right end of the connecting pipe is fixedly connected to the inner left end of the accommodating barrel.
[0012] Furthermore, the bottom end of the second filter plate contacts the top end of the carrier ring, and the outside of the sealing ring contacts the inside of the containing barrel.
[0013] Furthermore, a rubber pad is fixedly connected to the outer middle end of the handle, a discharge hole is opened on the front side of the storage barrel, and the filter barrel and the second filter plate are both made of fiber filter material.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the stirring action of the stirring rod driven by the motor makes the oil and water flow fully, and contacts with the spiral heating tube more evenly, thereby reducing the viscosity of the oil, making it easier for water droplets to coalesce and settle, promoting oil-water separation, and improving separation efficiency. In addition, when the motor is started, the filter plate 1 is driven to rotate, so that the cleaning plate cleans the filter plate 1, which can remove impurities on the filter plate 1 in time, keep the filter holes unobstructed, and improve the filtration efficiency.
[0016] 2. In the present invention, by starting the water pump, the separated water is filtered through the filter barrel and enters the interior of the holding barrel. After secondary filtration by the filter plate 2, the tiny oil droplets and other impurities remaining in the water can be removed, ensuring that the discharged water is purer and reducing pollution to the environment. The filter plate 2 can be taken out by pulling the handle, making the cleaning and replacement of the filter plate 2 very convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional diagram of the dehydration device for tar light component oil storage tank proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the separation barrel structure of the tar light component oil storage tank dehydration device proposed by the utility model;
[0019] Figure 3 for Figure 2 A magnified view of point A in the figure;
[0020] Figure 4 This is a schematic diagram of the structure of the receiving barrel of the tar light component oil storage tank dehydration device proposed by the utility model.
[0021] Legend:
[0022] 1. Bottom plate; 2. Separation barrel; 3. Threaded heating tube; 4. Motor; 5. Driving wheel; 6. Fixed rod; 7. Stirring rod; 8. Driven wheel; 9. Pulley; 10. Receiving hole; 11. Filter plate 1; 12. Receiving block; 13. Strong spring; 14. Limiting plate; 15. Cleaning block; 16. Connecting pipe; 17. Water pump; 18. Filter barrel; 19. Receiving barrel; 20. Loading ring; 21. Filter plate 2; 22. Sealing ring; 23. Handle; 24. Rubber pad. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Reference Figures 1 to 3 The present invention provides an embodiment of a tar light component oil storage tank dehydration device, comprising a base plate 1 capable of bearing the weight of the device and various forces generated during operation. A separation barrel 2 is fixedly connected to the top left side of the base plate 1 for separating the tar light component oil and water. A threaded heating pipe 3 is fixedly connected to the interior of the outer wall of the separation barrel 2. The threaded heating pipe 3 heats the oil and water mixture within the separation barrel 2. Heating reduces the oil's viscosity and promotes oil-water separation. The threaded shape design increases the contact area between the heating tube and the mixed liquid, improves the heat transfer efficiency, and enables the mixed liquid to heat up quickly. The top of the separation barrel 2 is fixedly connected to a motor 4 to provide power for the device. The bottom end of the motor 4 is fixedly connected to a driving wheel 5. The bottom end of the driving wheel 5 is fixedly connected to a stirring assembly for stirring. The function of the stirring assembly is to stir the mixed liquid of oil and water in the separation barrel 2 to promote oil-water separation. The stirring assembly includes a fixed rod 6. This design enables the fixed rod 6 to rotate stably under the drive of the motor 4 without causing damage to the structure of the separation barrel 2.
[0025] The outside of the fixed rod 6 is fixedly connected to a plurality of stirring rods 7, and the top of the fixed rod 6 is fixedly connected to the bottom end of the driving wheel 5 to ensure that it can receive the power transmitted by the motor 4 through the driving wheel 5. The outer top end of the fixed rod 6 is rotatably connected to the top side of the bottom end of the separation barrel 2, and the left side of the top end of the separation barrel 2 is rotatably connected to the driven wheel 8. The outer sleeve of the driving wheel 5 and the driven wheel 8 is provided with a pulley 9, so that the pulley 9 can closely cooperate with the driving wheel 5 and the driven wheel 8 to achieve effective transmission of power. The inside of the driven wheel 8 is fixedly connected to a filter plate 11. The function of the filter plate 11 is to perform preliminary filtration of the mixed liquid in the separation barrel 2 to remove larger particles of impurities therein. The left side of the top end of the separation barrel 2 is fixedly connected to a receiving block 12, and the interior of the receiving block 12 is provided with a receiving hole 10 to provide additional receiving space;
[0026] Two strong springs 13 are provided inside the accommodating hole 10. The strong springs 13 play an important role in providing adaptive force in the equipment. One end of the strong spring 13 is fixedly connected to the inner top of the accommodating hole 10, and the inner wall of the bottom end of the accommodating block 12 is slidably connected with a cleaning block 15. The top of the cleaning block 15 is fixedly connected to the limiting plate 14. The bottom side of the cleaning block 15 contacts the top side of the filter plate 11. This design is that when the filter plate 11 rotates, the cleaning block 15 will clean the filter plate 11, and the strong spring 13 provides the adaptive force for the cleaning block 15 to contact the filter plate 11. The outside of the limiting plate 14 is slidably connected to the inside of the accommodating hole 10, and the other end of the strong spring 13 is fixedly connected to the top of the limiting plate 14. This fixed connection method ensures that the strong spring 13 will not loosen or displace during operation, and can stably provide adaptive force.
[0027] Reference Figures 2 to 4 , the right end of the separation barrel 2 is fixedly connected with a connecting pipe 16, and the outside of the connecting pipe 16 is fixedly connected with a water pump 17, which provides powerful power for the entire liquid transmission process. The middle part of the top of the bottom plate 1 is fixedly connected to the bottom end of the water pump 17, which plays an important filtering role in the liquid transmission process. The left side of the connecting pipe 16 is fixedly connected with a filter barrel 18, which plays an important filtering role in the water transmission process. The right side of the top of the bottom plate 1 is fixedly connected with a holding barrel 19, which is an important container for further processing and storage of liquid. The right end of the connecting pipe 16 is fixedly connected to the left inside of the holding barrel 19, and the cover of the top of the holding barrel 19 is removable by bolts. This connecting pipe 16 is a pipe for connecting the holding barrel 19 and the separation barrel 2, ensuring that the liquid transported from the separation barrel 2 can accurately flow into the holding barrel 19 for further processing;
[0028] The interior of the holding barrel 19 is fixedly connected to a loading ring 20 to provide additional support. The interior of the holding barrel 19 is slidably connected to a filter plate 21. The bottom end of the filter plate 21 is in contact with the top of the loading ring 20. This design ensures the stability of the filter plate 21 in the holding barrel 19. The outside of the filter plate 21 is provided with a sealing ring 22. The sealing ring 22 is made of a material with good elasticity and corrosion resistance. It can fit tightly in the gap between the filter plate 21 and the holding barrel 19 to prevent liquid from leaking from the gap. The outside of the sealing ring 22 is in contact with the interior of the holding barrel 19. The top of the filter plate 21 is fixedly connected to a handle 23, which provides a convenient operating tool for the operator.
[0029] A rubber pad 24 is fixedly connected to the outer middle end of the handle 23, which improves the operator's operating comfort and safety. A discharge hole is provided on the front side of the accommodating barrel 19. The filter barrel 18 and the filter plate 21 are both made of fiber filter materials with good filtering performance and a large filtering area, which can effectively remove fine impurities and residual oil in the liquid.
[0030] Working Principle: First, after the motor 4 is started, it drives the driving wheel 5 to rotate at high speed. The driving wheel 5 then rotates the fixed rod 6, which is tightly connected to its bottom end. This causes the multiple stirring rods 7 on the fixed rod 6 to thoroughly stir the oil-water mixture within the separation barrel 2. Simultaneously, the threaded heating tube 3 inside the outer wall of the separation barrel 2 cooperates with the stirring rods 7 to evenly heat the mixture. This heating effectively reduces the viscosity of the oil, greatly facilitating oil-water separation. Furthermore, the driving wheel 5 rotates the driven wheel 8 via the pulley 9, which in turn rotates the filter plate 11 fixed thereto. As the filter plate 11 rotates, the cleaning block 15 within the receiving block 12, driven by the adaptive force provided by the strong spring 13, maintains close contact with the top side of the filter plate 11, effectively cleaning the filter plate 11. The stop plate 14 at the top of the cleaning block 15 slides smoothly within the receiving hole 10, effectively ensuring the stability of the cleaning block 15's movement.
[0031] After preliminary separation and filtration, the liquid flows through connecting pipe 16. A water pump 17 outside connecting pipe 16 provides powerful power for liquid transport, transferring it to filter barrel 18 for further filtration. This is because filter barrel 18 uses fiber filter material, effectively preventing the transfer of oil and impurities. The filtered liquid then flows into holding barrel 19, where a carrier ring 20 provides solid support for filter plate 21. Filter plate 21, also made of fiber filter material, deeply filters oil and impurities, removing fine impurities and residual oil. Its external sealing ring 22 fits tightly into the gap between filter plate 21 and holding barrel 19, effectively preventing liquid leakage. Operators remove the threaded cover of holding barrel 19 and then easily access filter plate 21 using handle 23. A rubber pad 24 on the middle end of handle 23 significantly enhances operator comfort and safety. Finally, the treated liquid is smoothly discharged from the discharge port on the front side of holding barrel 19.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A dehydration device for a tar light component oil product storage tank, comprising a bottom plate (1), characterized in that: The top left side of the bottom plate (1) is fixedly connected to a separation barrel (2), the outer wall of the separation barrel (2) is fixedly connected to a threaded heating tube (3), the top of the separation barrel (2) is fixedly connected to a motor (4), the bottom end of the motor (4) is fixedly connected to a driving wheel (5), the bottom end of the driving wheel (5) is fixedly connected to a stirring assembly for stirring, the top left side of the inside of the separation barrel (2) is rotatably connected to a driven wheel (8), the driving wheel (5) and the driven wheel (8) are provided with a pulley (9) on the outside, the driven wheel (8) is fixedly connected to a filter plate (11), the top left side of the separation barrel (2) is fixedly connected to a receiving block (12), the inside of the receiving block (12) is provided with a receiving hole (10), the inside of the receiving hole (10) is provided with two strong springs (13), the bottom inner wall of the receiving block (12) is slidably connected to a cleaning block (15), the top of the cleaning block (15) is fixedly connected to a limiting plate (14).
2. The tar light component oil product storage tank dehydration device according to claim 1 is characterized in that: The right end of the separation barrel (2) is fixedly connected to a connecting pipe (16), the outside of the connecting pipe (16) is fixedly connected to a water pump (17), the left side of the connecting pipe (16) is fixedly connected to a filter barrel (18), the top right side of the bottom plate (1) is fixedly connected to a receiving barrel (19), the inside of the receiving barrel (19) is fixedly connected to a loading ring (20), the inside of the receiving barrel (19) is slidably connected to a filter plate 2 (21), the outside of the filter plate 2 (21) is provided with a sealing ring (22), and the top of the filter plate 2 (21) is fixedly connected to a handle (23).
3. The tar light component oil product storage tank dehydration device according to claim 1 is characterized in that: The stirring assembly comprises a fixed rod (6), the outside of the fixed rod (6) is fixedly connected to a plurality of stirring rods (7), the top end of the fixed rod (6) is fixedly connected to the bottom end of the driving wheel (5), and the top end of the outside of the fixed rod (6) is rotatably connected to the top side of the bottom end of the separation barrel (2).
4. The tar light component oil product storage tank dehydration device according to claim 1 is characterized in that: One end of the strong spring (13) is fixedly connected to the inner top end of the accommodating hole (10), and the other end of the strong spring (13) is fixedly connected to the top end of the limiting plate (14).
5. The tar light component oil product storage tank dehydration device according to claim 1 is characterized in that: The outside of the limiting plate (14) is slidably connected to the inside of the accommodating hole (10), and the bottom side of the cleaning block (15) is in contact with the top side of the filter plate (11).
6. The tar light component oil product storage tank dehydration device according to claim 2, characterized in that: The middle of the top end of the bottom plate (1) is fixedly connected to the bottom end of the water pump (17), and the right end of the connecting pipe (16) is fixedly connected to the left inner portion of the accommodating barrel (19).
7. The tar light component oil product storage tank dehydration device according to claim 2, characterized in that: The bottom end of the second filter plate (21) contacts the top end of the carrier ring (20), and the outside of the sealing ring (22) contacts the inside of the containing barrel (19).
8. The tar light component oil product storage tank dehydration device according to claim 2, characterized in that: A rubber pad (24) is fixedly connected to the outer middle end of the handle (23), a discharge hole is provided on the front side of the accommodating barrel (19), and the filter barrel (18) and the second filter plate (21) are both made of fiber filter material.