Cyclone separator for gas treatment

By introducing a rotatable partition plate and baffle plate structure into the cyclone separator, the problem of needing to stop operation to replace the filter in the prior art is solved, and efficient replacement of the filter bag during operation is achieved, thereby improving operational efficiency.

CN223351298UActive Publication Date: 2025-09-19HUBEI ZHONGCHAO CHEM TECH CO LTD
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Patent Information

Application Number
CN202422744564.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-19
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing cyclone separators need to be shut down when replacing filters, resulting in catalyst waste and low efficiency.

Method used

A cyclone separator with a filter barrel is designed. A partition plate and a baffle plate are provided in the filter barrel. The rotation of the partition plate is controlled by a driver to switch the gas between different outlet pipes, allowing the filter bag to be replaced without stopping the cyclone separator.

Benefits of technology

The filter bag can be replaced efficiently without stopping the cyclone separator, which improves the operation efficiency and avoids the waste of catalyst.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cyclone separators, in particular to a cyclone separator for gas treatment, which comprises a separator body, a filter barrel is arranged below the separator body, a partition plate is mounted in the filter barrel, and two baffles are arranged on the outer surface of the partition plate along the circumferential direction. The outer surfaces of the two baffle plates are fixedly connected with the inner wall of the filter barrel through fixing plates, a group of air outlet pipes respectively penetrate through the bottom of the filter barrel on two sides of the fixing plates, and an air inlet pipe is arranged at the top of the filter barrel corresponding to the partition plate. The filter barrel is connected to the outlet at the bottom end of the separator body, the inner cavity of the filter barrel is divided into two parts, and the two groups of gas outlet pipes are matched, so that an operator can control the partition plate to rotate, and the gas outlet direction of gas entering the filter barrel can be switched between the two groups of gas outlet pipes; therefore, an operator can replace the filter bag on the previous group of air outlet pipes under the condition that the cyclone separator is not stopped, and the operation efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of cyclone separators, in particular to a cyclone separator for gas processing. Background Art

[0002] The working principle of the cyclone separator is based on the action of centrifugal force. The centrifugal force generated by the rotation of the cyclone is used to separate the high-speed flowing material into different components. When the fluid passes through the cyclone, it enters along the direction of the cyclone pipe and rotates at high speed in the pipe to form a vortex. When the vortex flows, the solid particles in the fluid tend to settle outward due to their inertia and form a solid particle layer in the separation chamber, while the liquid flows in the inner layer and is discharged through the liquid outlet. In the process of active catalyst production, it is necessary to use it to separate the catalyst from the gas. When the existing cyclone separator is in use, after the airflow containing catalyst particles is discharged from the bottom of the cyclone separator, the airflow needs to be filtered to intercept and separate the catalyst particles in the airflow. The existing interception method is mainly to install a filter at the outlet. After the catalyst intercepted by the filter meets the requirements, the filter needs to be replaced in time. When replacing the filter, the cyclone separator needs to be stopped to avoid waste of catalyst during the replacement process, which is inefficient. Utility Model Content

[0003] The utility model aims to solve the shortcomings of the prior art that the cyclone separator needs to be stopped to avoid waste of catalyst during replacement and low efficiency, and proposes a cyclone separator for gas treatment.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A cyclone separator for gas treatment is designed, comprising a separator body, a filter barrel is arranged below the separator body, a partition plate is coaxially installed in the filter barrel, the partition plate is in an arc shape, and two baffle plates that fit therewith are circumferentially arranged on the outer surface of the partition plate, the baffle plates are in an arc shape, and the two baffle plates are symmetrically arranged, the baffle plates are fixedly connected to the inner wall of the filter barrel, and the outer surfaces of the two baffle plates are fixedly connected to the inner wall of the filter barrel by a fixing plate, a group of air outlet pipes are respectively provided through the bottom of the filter barrel on both sides of the fixing plate, and an air inlet pipe is provided on the top of the filter barrel corresponding to the partition plate, and the air inlet pipe is connected to the outlet at the bottom end of the separator body.

[0006] Preferably, a conical flow guide is coaxially fixed in the partition plate.

[0007] Preferably, a drive shaft is coaxially mounted on the bottom of the filter barrel, the drive shaft is fixedly connected to the partition plate, and the drive shaft is transmission-connected to a driver.

[0008] Preferably, a plurality of vertical sealing strips are fixed to the outer surface of the partition plate along the circumferential direction.

[0009] Preferably, two collecting boxes are respectively provided at the lower part of the filter barrel, and the two collecting boxes are arranged in one-to-one correspondence with the two groups of air outlet pipes. The corresponding air outlet pipes are all extended into the corresponding collecting boxes. Each of the collecting boxes is provided with a hatch, and each of the collecting boxes is also provided with an exhaust pipe, and the exhaust pipe is used to connect with the gas purification device.

[0010] Preferably, a glass window is installed on the cabin door.

[0011] The utility model proposes a cyclone separator for gas treatment, which has the beneficial effect of connecting a filter barrel at the outlet at the bottom end of the separator body, and the partition plate, barrier plate and fixed plate in the filter barrel divide the inner cavity of the filter barrel into two parts, and is equipped with two sets of air outlet pipes, so that the operator can control the rotation of the partition plate, so that the outlet direction of the gas entering the filter barrel can be switched between the two sets of air outlet pipes, so that the operator can replace the filter bag on the previous set of air outlet pipes without stopping the cyclone separator, and the operation is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic structural diagram of a cyclone separator for gas processing proposed by the present utility model;

[0013] Figure 2 This is a schematic diagram of the filter barrel structure of a cyclone separator for gas processing proposed by the present invention;

[0014] Figure 3 This is a schematic cross-sectional view of the filter barrel of a cyclone separator for gas processing proposed by the present invention;

[0015] Figure 4 This is a schematic diagram of the internal structure of a filter barrel of a cyclone separator for gas processing proposed by the present invention;

[0016] Figure 5 This is a schematic diagram of the position of the gas outlet pipe of a cyclone separator for gas processing proposed by the present invention;

[0017] Figure 6 This is a schematic diagram of the state of the partition plate of a cyclone separator for gas processing proposed by the utility model Figure 1 ;

[0018] Figure 7 This is a schematic diagram of the state of the partition plate of a cyclone separator for gas processing proposed by the utility model Figure 2 .

[0019] In the figure: 1. Separator body; 2. Filter barrel; 3. Blocking plate; 4. Fixing plate; 5. Partition plate; 6. Vertical sealing strip; 7. Guide body; 8. Drive shaft; 9. Driver; 10. Inlet pipe; 11. Outlet pipe; 12. Collection box; 13. Exhaust pipe; 14. Hatch door. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Example 1: Reference Figure 1-7 A cyclone separator for gas processing includes a separator body 1, a filter barrel 2 is provided below the separator body 1, the filter barrel 2 is cylindrical, a partition plate 5 is coaxially mounted in the filter barrel 2, the partition plate 5 is arc-shaped, and two baffle plates 3 are provided on the outer surface of the partition plate 5 along the circumference thereof, which fit the filter barrel 2. The baffle plates 3 are arc-shaped and symmetrically arranged. The baffle plates 3 are fixedly connected to the inner wall of the filter barrel 2. The outer surfaces of the two baffle plates 3 are fixedly connected to the inner wall of the filter barrel 2 via a fixing plate 4. A group of air outlet pipes 11 are respectively provided through the bottom of the filter barrel 2 on both sides of the fixing plate 4. An air inlet pipe 10 is provided on the top of the filter barrel 2 corresponding to the partition plate 5, and the air inlet pipe 10 is connected to the bottom outlet of the separator body 1. The air inlet pipe 10 is conical, and the conical air inlet pipe 10 can reduce the air flow velocity while expanding its coverage.

[0022] A conical guide body 7 is coaxially fixed in the partition plate 5. The conical guide body 7 can guide the incoming gas to all sides to avoid the gas directly impacting the bottom surface and being bounced back.

[0023] A drive shaft 8 is coaxially mounted on the bottom of the filter barrel 2 , the drive shaft 8 is fixedly connected to the partition plate 5 , and the drive shaft 8 is transmission-connected to a driver 9 .

[0024] A plurality of vertical sealing strips 6 are circumferentially fixed to the outer surface of the partition plate 5. The vertical sealing strips 6 have an arcuate cross-section and are provided to improve the sealing between the partition plate 5 and the baffle plate 3. The arcuate cross-section also significantly reduces friction between the vertical sealing strips 6 and the baffle plate 3, ensuring smooth rotation of the partition plate 5 while maintaining a tight seal.

[0025] Example 2: Reference Figure 1-5Another preferred embodiment of the present invention differs from Example 1 in that two collection boxes 12 are provided at the bottom of the filter barrel 2. These two collection boxes 12 correspond to the two sets of outlet pipes 11, and the corresponding outlet pipes 11 extend into their respective collection boxes 12. Each collection box 12 is equipped with a hatch 14 and an exhaust pipe 13, which is connected to a gas purification device. By providing two collection boxes 12, if the gas contains harmful components, the harmful gases passing through the filter bags on the outlet pipes 11 can be collected and directed to the gas purification device through the exhaust pipe 13, thereby achieving treatment of the harmful gases. The collection boxes 12 can also be equipped with a circulation pipe, which is connected to the gas purification device outlet. This allows the harmful gases in the collection boxes 12 to be purified into harmless gases by the gas purification device and then returned to the device, achieving rapid purification of the gas in the collection boxes 12. The hatch 14 is equipped with a glass window. The glass window can be used to see the collection conditions of the filter bags on the outlet pipes 11.

[0026] When the present invention is in use, a filter bag is put on the end of the air outlet pipe 11 and tied and fixed. In this way, after the gas containing the catalyst enters the filter barrel 2 through the air inlet pipe 10, the partition plate 5, the blocking plate 3, and the fixing plate 4 in the filter barrel 2 divide the inner cavity of the filter barrel 2 into two parts, so that the gas can only be discharged through a separate set of air outlet pipes 11 at the bottom of the filter barrel 2. At this time, the filter bag will intercept the catalyst in the gas. When the catalyst intercepted by the filter bag on this set of air outlet pipes 11 meets the requirement, the operator starts the driver 9, so that the driver 9 drives the drive shaft 8 to rotate, and the drive shaft 8 drives the partition plate 5 to rotate until the partition plate 5 rotates to the other side. In this way, the gas can only be discharged through the other set of air outlet pipes 11. In this way, the operator can replace the filter bag on the previous set of air outlet pipes 11 without stopping the cyclone separator, and the operation is more efficient.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cyclone separator for gas processing, comprising a separator body (1), characterized in that: A filter barrel (2) is provided below the separator body (1), and a partition plate (5) is coaxially rotatably installed in the filter barrel (2). The partition plate (5) is in an arc shape, and two baffle plates (3) that fit therewith are provided on the outer surface of the partition plate (5) along the circumferential direction. The baffle plates (3) are in an arc shape, and the two baffle plates (3) are symmetrically provided. The baffle plates (3) are fixedly connected to the inner wall of the filter barrel (2), and the outer surfaces of the two baffle plates (3) are fixedly connected to the inner wall of the filter barrel (2) via a fixing plate (4). A group of air outlet pipes (11) are respectively provided through the bottom of the filter barrel (2) on both sides of the fixing plate (4), and an air inlet pipe (10) is provided on the top of the filter barrel (2) corresponding to the partition plate (5), and the air inlet pipe (10) is connected to the outlet at the bottom end of the separator body (1).

2. The cyclone separator for gas processing according to claim 1, characterized in that: A conical flow guide (7) is coaxially fixed in the partition plate (5).

3. The cyclone separator for gas processing according to claim 1, characterized in that: A drive shaft (8) is coaxially rotatably mounted on the bottom of the filter barrel (2); the drive shaft (8) is fixedly connected to the partition plate (5); and the drive shaft (8) is transmission-connected to a driver (9).

4. The cyclone separator for gas processing according to claim 1, characterized in that: A plurality of vertical sealing strips (6) are fixed to the outer surface of the partition plate (5) along the circumferential direction.

5. The cyclone separator for gas processing according to claim 1, characterized in that: Two collecting boxes (12) are respectively provided at the lower part of the filter barrel (2), and the two collecting boxes (12) are provided in one-to-one correspondence with the two groups of gas outlet pipes (11). The corresponding gas outlet pipes (11) are extended into the corresponding collecting boxes (12). Each collecting box (12) is provided with a hatch (14). Each collecting box (12) is also provided with an exhaust pipe (13), and the exhaust pipe (13) is used to be connected to a gas purification device.

6. The cyclone separator for gas processing according to claim 5, characterized in that: A glass window is installed on the cabin door (14).