Environment-friendly noise control aluminum alloy blank producing and machining device

By introducing components such as noise reduction frames, suction pipes and activated carbon plates into the aluminum alloy billet production device, effective treatment of exhaust gas is achieved, the exhaust gas pollution problem is solved, and the environmental protection effect is improved.

CN223351355UActive Publication Date: 2025-09-19ANHUI YUNHAI ALUMINUM CO LTD
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Patent Information

Application Number
CN202422819090.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-19
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing aluminum alloy billet production and processing equipment cannot effectively absorb and process the waste gas generated, causing environmental pollution.

Method used

Noise reduction frames, suction pipes, treatment boxes, activated carbon plates, gas detectors and control systems are used to absorb, detect and secondary treat waste gas to ensure that the waste gas meets the emission standards before being discharged.

Benefits of technology

It effectively removes harmful gases in exhaust gas, prevents environmental pollution, and improves the environmental protection effect of aluminum alloy billet production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an environment-friendly noise control aluminum alloy blank producing and processing device, which relates to the technical field of environment protection of aluminum alloy blank processing and comprises an operating panel, a processing table fixedly mounted at the top of the operating panel, a noise reduction frame fixedly mounted at the top of the processing table, and a processing device arranged at the top of the processing table. According to the waste gas treatment device, waste gas generated during production and processing of aluminum alloy blanks can be conveniently concentrated under the action of the noise reduction frame, the waste gas enters the treatment box along the two gas suction pipes under the action of the fan, harmful gas in the waste gas can be removed under the action of the activated carbon plate, and then the waste gas is purified under the action of the gas detector. And when the gas does not reach the emission standard, the gas pump is opened through the controller, so that the gas returns to the treatment box along the gas return pipe for secondary treatment until the numerical value of the gas detector is within the normal range, and then the control valve is opened, so that the gas enters the next process along the exhaust pipe, and an environment-friendly effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmental protection for aluminum alloy billet processing, in particular to an environmentally friendly noise-controlled aluminum alloy billet production and processing device. Background Art

[0002] Aluminum alloy billet production and processing equipment is equipment for forming and processing aluminum alloy materials, usually including casting, rolling, forging and other processes. The main function of this device is to process aluminum alloy billets into the required shape and specifications to meet different industrial needs.

[0003] In the existing technology, when aluminum alloy is processed, waste gas such as volatile organic compounds (VOCs) and other harmful gases are also generated. However, the existing aluminum alloy billet production and processing equipment is unable to absorb and treat the generated waste gas, thereby causing pollution to the surrounding environment and having no environmental protection effect. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the existing equipment cannot absorb and process the waste gas generated when in use, thereby causing pollution to the surrounding environment, and to propose an environmentally friendly noise control aluminum alloy billet production and processing device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an environmentally friendly noise-controlled aluminum alloy billet production and processing device, comprising an operating panel, a processing table is fixedly installed on the top of the operating panel, a noise reduction frame is fixedly installed on the top of the processing table, a processing device is provided on the top of the processing table, two intake pipes are fixedly inserted on one side of the outer wall of the noise reduction frame, a processing box is fixedly installed on the top of the operating panel, and the output ends of the two intake pipes are connected to the interior of the processing box, a cover plate is fixedly installed on the top of the processing box, a connecting pipe is fixedly inserted on one side of the outer wall of the processing box, a detection box is fixedly installed on the top of the operating panel, and the output end of the connecting pipe is connected to the interior of the detection box, and a fan is provided on one side of the outer wall of the detection box.

[0006] Preferably, a controller is fixedly mounted on one side of the outer wall of the noise reduction frame, and a gas detector is fixedly mounted on one side of the inner wall of the detection box.

[0007] Preferably, an air return pipe is fixedly inserted into the top of the detection box, and the output end of the air return pipe is connected to the interior of the processing box.

[0008] Preferably, an air pump is fixedly mounted on the outer wall of the return air pipe, and one side of the outer wall of the controller is electrically connected to the outer wall of the air pump.

[0009] Preferably, an exhaust pipe is fixedly inserted into one side of the outer wall of the detection box, a control valve is fixedly installed on the outer wall of the exhaust pipe, and one side of the outer wall of the controller is electrically connected to the outer wall of the control valve.

[0010] Preferably, a placement frame is fixedly installed on the inner surface wall of the processing box, and two strip grooves are opened on the inner surface wall of the processing box.

[0011] Preferably, the inner surface walls of the two strip grooves are movably inserted with strip sliders, and an activated carbon plate is fixedly installed between one side of the outer walls of the two strip sliders, and the bottom of the activated carbon plate contacts the top of the placement frame.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the utility model, the noise reduction frame can not only achieve the effect of sound insulation, but also facilitate the concentration of waste gas from the production and processing of aluminum alloy billets. Under the action of the fan, the waste gas enters the treatment box along the two suction pipes, and under the action of the activated carbon plate, the harmful gas in the waste gas can be removed. Then, under the action of the detection box and the gas detector, when the treated gas does not meet the emission standards, the air pump is turned on by the controller to return the gas along the return pipe to the treatment box for secondary treatment until the value of the gas detector is within the normal range. Then the control valve is opened to allow the gas to enter the next process along the exhaust pipe without causing pollution to the surrounding environment, thereby achieving an environmental protection effect.

[0014] 2. In the present invention, the activated carbon plate can be easily replaced by means of the placement frame, the two strip grooves and the two strip sliders, thereby improving the efficiency of subsequent removal of harmful gases in the exhaust gas, thereby improving the environmental protection effect of the production and processing of aluminum alloy billets. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of an environmentally friendly noise-controlled aluminum alloy billet production and processing device proposed in the utility model;

[0016] Figure 2 This is a front view of an environmentally friendly noise-controlled aluminum alloy billet production and processing device proposed in the utility model;

[0017] Figure 3 This is a disassembled diagram of an environmentally friendly noise-controlled aluminum alloy billet production and processing device proposed in the utility model;

[0018] Figure 4 This is a partial exploded view of an environmentally friendly noise-controlled aluminum alloy billet production and processing device proposed in the utility model;

[0019] Figure 5The utility model provides a partial expansion diagram of an environmentally friendly noise-controlled aluminum alloy billet production and processing device.

[0020] Legend:

[0021] Operation panel; 2. Processing table; 3. Noise reduction frame; 4. Processing device; 5. Intake pipe; 6. Processing box; 7. Cover plate; 8. Connecting pipe; 9. Detection box; 10. Fan; 11. Controller; 12. Gas detector; 13. Return air pipe; 14. Air pump; 15. Exhaust pipe; 16. Control valve; 17. Placement frame; 18. Strip groove; 19. Strip slider; 20. Activated carbon plate. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other unless there is a conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1: Figure 1-Figure 5 As shown, the utility model provides an environmentally friendly noise control aluminum alloy billet production and processing device, including an operating panel 1, a processing table 2 is fixedly installed on the top of the operating panel 1, a noise reduction frame 3 is fixedly installed on the top of the processing table 2, a processing device 4 is arranged on the top of the processing table 2, two suction pipes 5 are fixedly inserted on one side of the outer wall of the noise reduction frame 3, a processing box 6 is fixedly installed on the top of the operating panel 1, and the output ends of the two suction pipes 5 are both connected to the interior of the processing box 6, a cover plate 7 is fixedly installed on the top of the processing box 6, a connecting pipe 8 is fixedly inserted on one side of the outer wall of the processing box 6, a detection box 9 is fixedly installed on the top of the operating panel 1, and the output end of the connecting pipe 8 is connected to the detection box 9 The interior of the processing box 6 is connected, a fan 10 is provided on one side of the outer wall of the detection box 9, a controller 11 is fixedly installed on one side of the outer wall of the noise reduction frame 3, a gas detector 12 is fixedly installed on one side of the inner wall of the detection box 9, a return air pipe 13 is fixedly inserted on the top of the detection box 9, and the output end of the return air pipe 13 is connected to the interior of the processing box 6, an air pump 14 is fixedly installed on the outer wall of the return air pipe 13, and one side of the outer wall of the controller 11 is electrically connected to the outer wall of the air pump 14, an exhaust pipe 15 is fixedly inserted on one side of the outer wall of the detection box 9, a control valve 16 is fixedly installed on the outer wall of the exhaust pipe 15, and one side of the outer wall of the controller 11 is electrically connected to the outer wall of the control valve 16.

[0025] The effect achieved by the entire embodiment 1 is that when the processing device 4 processes and produces the aluminum alloy billet, the noise reduction frame 3 is made of polyurethane foam material, which can effectively absorb the noise generated during the processing of the aluminum alloy billet, and can also concentrate the exhaust gas generated during the processing of the aluminum alloy billet in the noise reduction frame 3. At this time, the fan 10 is started, so that the exhaust gas therein can enter the processing box 6 along the two suction pipes 5. Through the action of the activated carbon plate 20 in the processing box 6, the harmful gas in the exhaust gas can be effectively removed, and then enter the detection box 9 along the connecting pipe 8. Since a gas is fixedly installed on one side of the inner wall of the detection box 9, The detector 12 detects whether the waste gas content in the gas exceeds the standard through the gas detector 12. When the waste gas content exceeds the original set value, the control valve 16 is closed by the controller 11, and the air pump 14 is opened to make the gas in the detection box 9 return to the treatment box 6 along the return air pipe 13 and undergo secondary treatment until the gas detector 12 detects that the waste gas content in the gas is within the allowable range, and then the air pump 14 is closed by the controller 11, and the control valve 16 is opened to discharge it along the exhaust pipe 15 to enter the next process, such as the spraying equipment, without causing pollution to the air environment, and having an environmentally friendly effect on the production and processing of aluminum alloy billets.

[0026] Example 2: Figure 2-Figure 5 As shown, a placement frame 17 is fixedly installed on the inner surface wall of the processing box 6, and two strip grooves 18 are opened on the inner surface wall of the processing box 6. Strip sliders 19 are movably inserted into the inner surface walls of the two strip grooves 18, and an activated carbon plate 20 is fixedly installed between one side of the outer wall of the two strip sliders 19, and the bottom of the activated carbon plate 20 is in contact with the top of the placement frame 17.

[0027] The effect achieved by the entire embodiment 2 is that since a placement frame 17 is installed on the inner surface wall of the processing box 6, the activated carbon plate 20 is placed on the placement frame 17, and the strip sliders 19 installed on both sides of the activated carbon plate 20 are movably inserted in the two strip grooves 18, so as to facilitate the cleaning or replacement of the activated carbon plate 20, thereby improving the subsequent efficiency of removing harmful gases in the exhaust gas, thereby improving the environmental protection effect of the production and processing of aluminum alloy billets.

[0028] Working principle: First, when the processing device 4 is used for the production of aluminum alloy billets, the noise generated by it can be effectively absorbed by the noise reduction frame 3, and the exhaust gas generated during the processing of the aluminum alloy billets is concentrated in the noise reduction frame 3. Then, under the action of the fan 10, the exhaust gas enters the processing box 6 along the two suction pipes 5, and the activated carbon plate 20 can remove harmful gases in the exhaust gas. The activated carbon plate 20 is easy to replace through the action of the two strip sliders 19 and the two strip grooves 18, thereby improving the subsequent filtering effect of the activated carbon plate 20 on the exhaust gas. Then, the treated gas enters the detection box 9 along the connecting pipe 8. When When the gas detector 12 in the detection box 9 detects that the waste gas content in the gas is higher than the original set value, the control valve 16 is closed and the air pump 14 is opened through the controller 11, so that the gas that does not meet the standard returns to the processing box 6 along the return air pipe 13, and is subjected to secondary treatment until the gas detector 12 detects that the waste gas content in the gas is within the allowable range, and then the air pump 14 is closed and the control valve 16 is opened through the controller 11, so that the gas that meets the emission standards enters the next process along the exhaust pipe 15, such as the spraying equipment, and will not cause pollution to the air environment. In general, it improves the environmental protection and noise reduction effect of the production and processing of aluminum alloy billets.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. An environmentally friendly noise-controlled aluminum alloy billet production and processing device, comprising an operating panel (1), characterized in that: A processing table (2) is fixedly mounted on the top of the operating panel (1), a noise reduction frame (3) is fixedly mounted on the top of the processing table (2), a processing device (4) is provided on the top of the processing table (2), two air intake pipes (5) are fixedly inserted on one side of the outer wall of the noise reduction frame (3), a processing box (6) is fixedly mounted on the top of the operating panel (1), and the output ends of the two air intake pipes (5) are both connected to the interior of the processing box (6), a cover plate (7) is fixedly mounted on the top of the processing box (6), a connecting pipe (8) is fixedly inserted on one side of the outer wall of the processing box (6), a detection box (9) is fixedly mounted on the top of the operating panel (1), and the output end of the connecting pipe (8) is connected to the interior of the detection box (9), and a fan (10) is provided on one side of the outer wall of the detection box (9).

2. The environmentally friendly noise-controlled aluminum alloy billet production and processing device according to claim 1, characterized in that: A controller (11) is fixedly mounted on one side of the outer wall of the noise reduction frame (3), and a gas detector (12) is fixedly mounted on one side of the inner wall of the detection box (9).

3. The environmentally friendly noise-controlled aluminum alloy billet production and processing device according to claim 2, characterized in that: An air return pipe (13) is fixedly inserted into the top of the detection box (9), and the output end of the air return pipe (13) is connected to the interior of the processing box (6).

4. The environmentally friendly noise-controlled aluminum alloy billet production and processing device according to claim 3, characterized in that: An air pump (14) is fixedly mounted on the outer wall of the air return pipe (13), and one side of the outer wall of the controller (11) is electrically connected to the outer wall of the air pump (14).

5. The environmentally friendly noise-controlled aluminum alloy billet production and processing device according to claim 4, characterized in that: An exhaust pipe (15) is fixedly inserted into one side of the outer wall of the detection box (9), a control valve (16) is fixedly installed on the outer wall of the exhaust pipe (15), and one side of the outer wall of the controller (11) is electrically connected to the outer wall of the control valve (16).

6. The environmentally friendly noise-controlled aluminum alloy billet production and processing device according to claim 5, characterized in that: A placement frame (17) is fixedly mounted on the inner surface wall of the processing box (6), and two strip-shaped grooves (18) are provided on the inner surface wall of the processing box (6).

7. The environmentally friendly noise-controlled aluminum alloy billet production and processing device according to claim 6, characterized in that: The inner surface walls of the two strip-shaped grooves (18) are movably provided with strip-shaped sliders (19), and an activated carbon plate (20) is fixedly installed between one side of the outer walls of the two strip-shaped sliders (19), and the bottom of the activated carbon plate (20) contacts the top of the placement frame (17).