Roller cleaning device
By designing a roller cleaning device consisting of components such as a cleaning scraper, a drive roller, a servo motor, and an air pump, the problems of impurity adhesion and sticking of conveying components in the roller cleaning device are solved, achieving efficient cleaning and convenient maintenance.
Patent Information
- Application Number
- CN202422599446.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
When the roller cleaning device is cleaning, impurities may adhere to the cleaning components, affecting the cleaning effect, and impurities may stick to or adhere to the conveying components, affecting the subsequent collection effect.
A roller cleaning device is designed, which includes a cleaning scraper, a drive roller, a servo motor, a conveyor belt, an air suction pump, a cleaning air jet pipe, a filter screen, an electric telescopic rod, a fixing frame, a fixing plate, a material guide plate, a fixing frame, a material guide plate, a fixing frame, a material guide plate, a collecting frame and other components. The cleaning scraper is used to scrape impurities from the roller surface, the servo motor drives the drive roller to rotate and transport impurities, the air suction pump filters the gas, the cleaning air jet pipe removes impurities from the scraper, the cleaning brush cleans impurities from the conveyor belt, and the electric telescopic rod adjusts the position of the cleaning scraper.
The roller cleaning effect is improved, the impact of impurities on cleaning components and conveyor belts is reduced, and the maintenance convenience of cleaning components and the effective collection of impurities are ensured.
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Figure CN223352324U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning devices, in particular to a roller cleaning device. Background Art
[0002] When the PVC laminating machine produces base fabric sizing products, the lamination of the base fabric and the bottom film first requires heating the base fabric and the bottom film in the base film large cylinder to increase the plasticization of the base fabric, and then laminating through the second pressing to achieve the effect of complete lamination with the bottom film. The surface of the PVC laminating machine roller is prone to dirt, residues or other contaminants, and the attached dirt, residues or other contaminants are likely to affect the subsequent use of the PVC laminating machine roller. Therefore, the PVC laminating machine roller needs to be cleaned by a roller cleaning device.
[0003] However, when the roller cleaning device is cleaning, some of the cleaned impurities will adhere to the cleaning components, which may easily affect the subsequent cleaning effect of the cleaning components. At the same time, when the conveying components of the roller cleaning device are conveying the cleaned impurities, some of the impurities will stick to or adhere to the conveying components, which may easily affect the subsequent collection and conveying effect.
[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0005] In view of the problems in the related art, the present invention proposes a roller cleaning device to overcome the above technical problems existing in the existing related art.
[0006] To this end, the specific technical solutions adopted in this utility model are as follows:
[0007] A roller cleaning device includes a body, rollers are provided on both sides of the inner wall of the body through bearings, a plurality of cleaning scrapers are provided on the surface of the rollers, a side surface of one of the cleaning scrapers is provided with a plurality of high-strength springs, one end of the high-strength spring is fixedly connected to a side surface of another cleaning scraper, a rotating shaft is passed through the cleaning scraper near the high-strength spring, and both ends of the rotating shaft are connected to a mounting frame;
[0008] An ash receiving hopper is provided on the inner wall of the mounting frame. The inner wall of the ash receiving hopper is connected to a plurality of transmission rollers through bearing 2. A servo motor is provided at one end of one of the transmission rollers. One side of the servo motor is connected to one side of the ash receiving hopper. A conveyor belt is provided on the surface of the transmission roller away from the servo motor.
[0009] Furthermore, in order to adjust the mounting bracket and facilitate subsequent maintenance of the cleaning scraper, multiple movable grooves are opened below the mounting bracket away from the conveyor belt, and movable rails are installed on the inner walls of the movable grooves. An electric telescopic rod is provided on one side of the mounting bracket, and a fixed plate is provided at one end of the electric telescopic rod. One side of the fixed plate is fixedly connected to the inner wall of the mounting bracket.
[0010] Furthermore, in order to assist in cleaning the cleaning scraper and reduce impurities attached to the surface of the cleaning scraper, auxiliary plates are respectively arranged on both sides of the inner wall of the mounting frame away from the fixed plate. A cleaning jet pipe is provided on one side of the auxiliary plate, and one end of the cleaning jet pipe is connected to an exhaust pump. The lower surface of the cleaning jet pipe is provided with spray heads distributed at equal distances away from the exhaust pump.
[0011] Furthermore, in order to assist in filtering the transported gas and reduce the adhesion of impurities in the transported gas to the cleaning scraper, the surface of the vacuum pump is connected to the top of the mounting bracket, and a connecting seat is installed at one end of the vacuum pump, and a filter screen cover is threadedly connected to the connecting seat.
[0012] Furthermore, in order to clean the impurities attached to the conveyor belt, a cleaning brush is placed below the conveyor belt away from contact with the filter screen, and multiple spring-set telescopic rods are connected below the cleaning brush. One end of the spring-set telescopic rod is connected to a fixing frame, and the bottom of the fixing frame is fixedly connected to the inner wall of the ash hopper.
[0013] Furthermore, in order to reduce the splashing of impurities dropped during cleaning onto the outside of the machine body, a mounting groove is provided on one side of the mounting frame away from the fixing frame, and a material guide plate is provided on the inner wall of the mounting groove. A plurality of mounting screws are threadedly connected to one side of the material guide plate, and one end of the mounting screw is threadedly connected to the inner wall of the mounting groove, and one side of the material guide plate is close to the side of the ash hopper.
[0014] Furthermore, in order to collect the impurities transported by cleaning, a collection frame is provided below the ash hopper away from the mounting screws, and a collection box is placed on the inner wall of the collection frame.
[0015] The beneficial effects of the utility model are:
[0016] (1) By cooperating with the cleaning jet pipe arranged on the auxiliary plate and the vacuum pump and the spray head, the cleaning impurities attached to the cleaning scraper can be cleaned, which is beneficial to improving the effect of the cleaning scraper on the roller. At the same time, the cleaning brush arranged on the conveyor belt cooperates with the spring-set telescopic rod and the fixed frame to assist in cleaning the impurities stuck or attached to the collection conveyor belt, thereby reducing the situation where the sticky impurities affect the subsequent transportation of the conveyor belt.
[0017] (2) By cooperating between the movable rails installed on the mounting frame and the electric telescopic rod and the fixed plate, the position of the cleaning scraper can be adjusted according to the situation of the roller, which is beneficial for the subsequent maintenance of the cleaning scraper. At the same time, the cleaning scraper installed on the roller cooperates with the rotating shaft and the high-strength spring to clean the impurities on the surface of the roller, thereby reducing the situation where impurities on the roller fall onto the product as the roller rotates and affect the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic diagram of the structure of a roller cleaning device according to an embodiment of the present utility model. Figure 1 ;
[0020] Figure 2 This is a schematic diagram of the structure of a roller cleaning device according to an embodiment of the present utility model. Figure 2 ;
[0021] Figure 3 This is a schematic diagram of the structure of a mounting frame and an electric telescopic rod of a roller cleaning device according to an embodiment of the present utility model;
[0022] Figure 4 This is a schematic cross-sectional structure diagram of a cleaning blade of a roller cleaning device according to an embodiment of the present utility model;
[0023] Figure 5 This is a schematic structural diagram of a cleaning air jet pipe of a roller cleaning device according to an embodiment of the present utility model;
[0024] Figure 6 The figure is a schematic diagram of the cleaning brush structure of a roller cleaning device according to an embodiment of the present utility model.
[0025] In the picture:
[0026] 1. Machine body; 2. Roller; 3. Cleaning scraper; 4. High-strength spring; 5. Rotating shaft; 6. Mounting bracket; 7. Ash collecting hopper; 8. Drive roller; 9. Servo motor; 10. Conveyor belt; 11. Moving rail; 12. Electric telescopic rod; 13. Fixing plate; 14. Auxiliary plate; 15. Cleaning jet pipe; 16. Vacuum pump; 17. Spraying head; 18. Connecting seat; 19. Filter cover; 20. Cleaning brush; 21. Spring-loaded telescopic rod; 22. Fixing bracket; 23. Guide plate; 24. Mounting screws; 25. Collection frame; 26. Collection box. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] According to an embodiment of the present utility model, a roller cleaning device is provided.
[0029] Embodiment 1;
[0030] like Figures 1-6 As shown, a roller cleaning device according to an embodiment of the present utility model includes a body 1, rollers 2 are provided on both sides of the inner wall of the body 1 through bearings, one end of the roller 2 is connected to a drive motor (not shown in the figure) when in actual use, and the drive motor is arranged on one side of the body 1, and a plurality of cleaning scrapers 3 are provided on the surface of the roller 2, and the number of the cleaning scrapers 3 is two, and a plurality of high-strength springs 4 are provided on one side of one of the cleaning scrapers 3, and one end of the high-strength spring 4 is fixedly connected to a side of the other cleaning scraper 3, and a rotating shaft 5 is passed through the cleaning scraper 3 near the high-strength spring 4, and the number of the rotating shaft 5 is two, and both ends of the rotating shaft 5 are connected to a mounting bracket 6;
[0031] An ash receiving hopper 7 is provided on the inner wall of the mounting frame 6. The inner wall of the ash receiving hopper 7 is connected to a plurality of transmission rollers 8 through bearing 2. A servo motor 9 is provided at one end of one of the transmission rollers 8. One side of the servo motor 9 is connected to one side of the ash receiving hopper 7. A conveyor belt 10 is provided on the surface of the transmission roller 8 away from the servo motor 9 for conveying fallen impurities.
[0032] A mounting groove is provided on one side of the mounting frame 6 away from the fixing frame 22. A guide plate 23 is provided on the inner wall of the mounting groove. A plurality of mounting screws 24 are threadedly connected to one side of the guide plate 23. There are four mounting screws 24 for mounting and fixing the guide plate 23. One end of the mounting screw 24 is threadedly connected to the inner wall of the mounting groove. One side of the guide plate 23 is close to the side of the ash hopper 7.
[0033] A collection frame 25 is provided below the ash hopper 7 away from the mounting screws 24 , and a collection box 26 is placed on the inner wall of the collection frame 25 .
[0034] In actual application, a cleaning scraper 3 is provided on the surface of the roller 2 during use, which can scrape off dirt, residues or other contaminants on the surface of the scraping roller 2. At the same time, the high-strength spring 4 and the rotating shaft 5 arranged between the two cleaning scrapers 3 cooperate with each other and can be rotated or adjusted in position as needed to adapt to rollers 2 of different diameters or shapes. The scraped impurities pass through the guide plate 23 set on the mounting frame 6, and guide the impurities into the conveyor belt 10 in the ash hopper 7. Then the servo motor 9 set in the ash hopper 7 drives one of the drive rollers 8 to rotate, so that one of the drive rollers 8 drives the conveyor belt 10 and the other drive roller 8 to operate, and the impurities scraped from the roller 2 are transported to the collection box 26 set below the ash hopper 7, which is convenient for centralized processing of the cleaned waste.
[0035] Embodiment 2;
[0036] like Figures 1-6 As shown, according to a roller cleaning device of an embodiment of the present invention, a plurality of movable grooves are opened below the mounting frame 6 away from the conveyor belt 10, and the number of movable grooves is two. A movable rail 11 is installed on the inner wall of the movable groove for moving the mounting frame 6. An electric telescopic rod 12 is provided on one side of the mounting frame 6, and a fixing plate 13 is provided at one end of the electric telescopic rod 12. One side of the fixing plate 13 is fixedly connected to the inner wall of the mounting frame 6;
[0037] Auxiliary plates 14 are respectively provided on both sides of the inner wall of the mounting frame 6 away from the fixed plate 13. A cleaning air jet pipe 15 is provided on one side of the auxiliary plate 14. One end of the cleaning air jet pipe 15 is connected to an air pump 16. The lower surface of the cleaning air jet pipe 15 is provided with spray heads 17 distributed at equal distances away from the air pump 16. The surface of the air pump 16 is connected to the top of the mounting frame 6. A connecting seat 18 is installed at one end of the air pump 16, and a filter screen cover 19 is threadedly connected to the connecting seat 18.
[0038] The vacuum pump 16, the electric telescopic rod 12, and the servo motor 9 are electrically connected to a controller and an external power supply during actual use;
[0039] The bottom of the conveyor belt 10 is away from the cleaning brush 20 that contacts the filter screen cover 19. The bottom of the cleaning brush 20 is connected to multiple spring-set telescopic rods 21. The number of spring-set telescopic rods 21 is three. One end of the spring-set telescopic rod 21 is connected to a fixing frame 22. The bottom of the fixing frame 22 is fixedly connected to the inner wall of the ash hopper 7.
[0040] In actual application, the vacuum pump 16 filters the transported gas through the filter cover 19 to reduce impurities in the transported gas, and the filtered gas passes through the cleaning jet pipe 15 and the spray head 17 set on the auxiliary plate 14 to cooperate with each other, so as to spray high-pressure gas to the cleaning scraper 3 to help remove impurities accumulated on the cleaning scraper 3. In order to ensure that impurities on the conveyor belt 10 do not adhere to the belt, a cleaning brush 20 is set under the conveyor belt 10 and is connected to the fixed frame 22 through a spring-set telescopic rod 21. The cleaning brush 20 can be tightly attached to the conveyor belt 10 with the elastic force of the spring-set telescopic rod 21 to remove impurities thereon. When maintenance is required, the mounting frame 6 is driven to move on the movable rail 11 through the electric telescopic rod 12, and the position of the cleaning scraper 3 can be flexibly adjusted, which is convenient for daily maintenance and replacement of the cleaning scraper 3.
[0041] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.
[0042] In summary, with the help of the above technical solution of the present invention, a cleaning scraper 3 is provided on the surface of the roller 2 during use, which can scrape off dirt, residues or other pollutants on the surface of the scraping roller 2. At the same time, the high-strength spring 4 and the rotating shaft 5 arranged between the two cleaning scrapers 3 cooperate with each other and can be rotated or adjusted in position as needed to adapt to rollers 2 of different diameters or shapes. The scraped impurities pass through the guide plate 23 provided on the mounting frame 6, and guide the impurities into the conveyor belt 10 in the ash hopper 7. Then the servo motor 9 provided in the ash hopper 7 drives one of the transmission rollers 8 to rotate, so that one of the transmission rollers 8 drives the conveyor belt 10 and the other transmission roller 8 to operate, and the impurities scraped from the roller 2 are transported to the collection box 26 provided below the ash hopper 7, which is convenient for centralized processing and cleaning. Waste, at the same time, the air pump 16 filters the conveyed gas through the filter screen 19 to reduce impurities in the conveyed gas, and the filtered gas cooperates with the cleaning jet pipe 15 and the spray head 17 provided on the auxiliary plate 14 to spray high-pressure gas to the cleaning scraper 3, helping to remove impurities accumulated on the cleaning scraper 3. In order to ensure that impurities on the conveyor belt 10 do not adhere to the belt, a cleaning brush 20 is provided under the conveyor belt 10 and is connected to the fixing frame 22 through a spring-set telescopic rod 21. The cleaning brush 20 can be tightly attached to the conveyor belt 10 with the elastic force of the spring-set telescopic rod 21 to remove impurities thereon. When maintenance is required, the electric telescopic rod 12 drives the mounting frame 6 to move on the movable rail 11, and the position of the cleaning scraper 3 can be flexibly adjusted, which is convenient for daily maintenance and replacement of the cleaning scraper 3.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A roller cleaning device, characterized in that: The invention comprises a machine body (1), rollers (2) are provided on both sides of the inner wall of the machine body (1) via bearings, a plurality of cleaning scrapers (3) are provided on the surface of the rollers (2), a plurality of high-strength springs (4) are provided on one side of one of the cleaning scrapers (3), one end of the high-strength spring (4) is fixedly connected to a side of another cleaning scraper (3), a rotating shaft (5) is passed through the cleaning scraper (3) near the high-strength spring (4), and both ends of the rotating shaft (5) are connected to mounting frames (6); An ash receiving hopper (7) is provided on the inner wall of the mounting frame (6), and a plurality of transmission rollers (8) are connected to the inner wall of the ash receiving hopper (7) via bearing 2, wherein a servo motor (9) is provided at one end of one of the transmission rollers (8), and one side of the servo motor (9) is connected to one side of the ash receiving hopper (7), and a conveyor belt (10) is provided on the surface of the transmission roller (8) away from the servo motor (9).
2. A roller cleaning device according to claim 1, characterized in that: A plurality of movable grooves are provided below the mounting frame (6) away from the conveyor belt (10), and movable rails (11) are installed on the inner walls of the movable grooves. An electric telescopic rod (12) is provided on one side of the mounting frame (6), and a fixing plate (13) is provided at one end of the electric telescopic rod (12), and one side of the fixing plate (13) is fixedly connected to the inner wall of the mounting frame (6).
3. A roller cleaning device according to claim 2, characterized in that: Auxiliary plates (14) are respectively provided on both sides of the inner wall of the mounting frame (6) away from the fixed plate (13), and a cleaning jet pipe (15) is provided on one side of the auxiliary plate (14). One end of the cleaning jet pipe (15) is connected to an air pump (16), and a lower surface of the cleaning jet pipe (15) is provided with spray heads (17) distributed at equal distances away from the air pump (16).
4. A roller cleaning device according to claim 3, characterized in that: The surface of the air pump (16) is connected to the top of the mounting frame (6), and a connecting seat (18) is installed at one end of the air pump (16), and a filter screen cover (19) is threadedly connected to the connecting seat (18).
5. The roller cleaning device according to claim 4, characterized in that: A cleaning brush (20) is provided below the conveyor belt (10) and away from the filter screen (19). A plurality of spring-mounted telescopic rods (21) are connected below the cleaning brush (20). One end of each spring-mounted telescopic rod (21) is connected to a fixing frame (22). The fixing frame (22) is fixedly connected to the inner wall of the ash receiving hopper (7) below.
6. The roller cleaning device according to claim 5, characterized in that: A mounting groove is provided on one side of the mounting frame (6) away from the fixing frame (22), and a material guide plate (23) is provided on the inner wall of the mounting groove. A plurality of mounting screws (24) are threadedly connected to one side of the material guide plate (23), and one end of the mounting screw (24) is threadedly connected to the inner wall of the mounting groove. One side of the material guide plate (23) is close to the side of the ash receiving hopper (7).
7. The roller cleaning device according to claim 6, characterized in that: A collection frame (25) is provided below the ash receiving hopper (7) away from the mounting screws (24), and a collection box (26) is placed on the inner wall of the collection frame (25).