Acid liquor soaking, cleaning and drying device for laboratory container instruments
By designing an automated acid immersion cleaning and drying device for laboratory container instruments, the problems of manpower consumption and environmental pollution caused by manual operation are solved, and an efficient and environmentally friendly cleaning process is achieved.
Patent Information
- Application Number
- CN202422680364.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The acid immersion cleaning process of existing laboratory container instruments requires manual operation, resulting in labor consumption and environmental pollution.
An acid immersion cleaning and drying device for laboratory container instruments was designed, which integrated acid immersion, desalted water cleaning and hot air drying functions to realize an automated cleaning process.
It reduces manual operation, reduces environmental pollution, saves labor costs and improves cleaning efficiency.
Smart Images

Figure CN223352484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laboratory equipment, in particular to an acid solution soaking, cleaning and drying device for laboratory container instruments. Background Art
[0002] Glass and plastic containers, such as beakers, conical flasks, volumetric flasks, graduated cylinders, and reagent bottles, are commonly used in chemical experiments. In power plant water vapor analysis, the impurity content in the water vapor is very low, typically a few micrograms per liter. To ensure the accuracy of the analysis, the instruments must be pre-soaked or boiled in 1:1 hydrochloric acid or 1:1 nitric acid, then rinsed three to five times with tap water, then two to three times with demineralized water, and finally dried for use.
[0003] Existing laboratory acid immersion tanks consist of two parts: an inner tank and an outer tank, and are only designed for acid immersion. During the acid immersion cleaning process, laboratory instruments must be cleaned manually, wearing acid and alkali protective gear, and removed from the tank (this process can cause acidic gases to escape, polluting the environment and endangering the health of the laboratory technician). The instruments are then rinsed with tap water and demineralized water, and finally dried for later use. This process is labor-intensive and environmentally polluting. Utility Model Content
[0004] The purpose of the present utility model is to provide an acid solution immersion cleaning and drying device for laboratory container instruments in order to solve at least one of the above technical problems.
[0005] In the first aspect, an embodiment of the present invention provides an acid immersion cleaning and drying device for laboratory container-type instruments, comprising: a control box, an immersion box, a placement basket and a storage box; wherein, the control box is arranged on the upper part of the immersion box, a control module box is arranged on the top of the control box, the control module box is connected to the control rod, and a sliding door is arranged in the front of the control box; the placement basket is arranged in the middle position of the immersion box, and the storage box is arranged at the bottom of the immersion box; the storage box is filled with acidic immersion liquid; the side wall of the storage box is provided with a delivery pipeline and a return pipeline connected to the interior of the immersion box; the side wall of the immersion box is also provided with a brine pipeline and a discharge pipeline, and the ends of the discharge pipeline are respectively connected to the discharge outlet and the drying fan; shaft holes are provided on both sides of the placement basket, and a shaft is provided at the bottom end of the control rod, and the shaft is inserted into the shaft hole; the side wall of the placement basket is provided with a through hole, and the container-type instruments to be cleaned are placed inside the placement basket.
[0006] Furthermore, a slide rail is provided in front of the control box, and the sliding door is provided to slide within the slide rail.
[0007] Furthermore, the sliding door includes a glass door.
[0008] Furthermore, a handle is provided on the outer side of the sliding door.
[0009] Furthermore, a basket cover is provided on the top of the placement basket, a through hole is provided on the basket cover, a buckle is provided on the side of the basket cover, a buckle edge is provided on the edge of the placement basket, and the basket cover is fixed to the top of the placement basket through the buckle and the buckle edge.
[0010] Furthermore, a plurality of compartments are provided inside the placement basket, and a support rod is provided in each compartment, and the support rod is used to fix the container-type instrument to be cleaned.
[0011] Furthermore, a motor is provided inside the control module box, and the motor is in transmission connection with the control rod, and is used to control the extension and retraction of the control rod, and control the rotation of the rotating shaft connected to the end of the control rod.
[0012] Furthermore, a delivery pump is provided on the delivery pipeline; and a control button is provided on the top of the control module box for controlling the motor, the delivery pump and the drying fan.
[0013] Furthermore, an air outlet duct is provided on the side wall of the control box body for discharging drying hot air.
[0014] Furthermore, valves are provided on the delivery pipeline, the reflux pipeline, the brine pipeline, the discharge pipeline and the air outlet pipeline.
[0015] The utility model provides an acid solution immersion cleaning and drying device for laboratory container instruments, which has the functions of acid solution immersion, desalted water cleaning and hot air drying. The laboratory container instruments do not need to be cleaned manually, but can be completed automatically, saving labor costs, reducing environmental pollution, and alleviating the technical problems of labor consumption and environmental pollution in the process of manual acid solution immersion cleaning of laboratory instruments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0017] Figure 1 This is an overall schematic diagram of an acid solution immersion, cleaning and drying device for laboratory container instruments provided by an embodiment of the present utility model;
[0018] Figure 2 A schematic diagram of a control box and an immersion box provided in an embodiment of the present utility model;
[0019] Figure 3 A top view of a basket cover for placing a basket provided in an embodiment of the present invention;
[0020] Figure 4 A schematic structural diagram of a placement basket provided in an embodiment of the present utility model;
[0021] Figure 5 A schematic diagram of a placement basket provided by an embodiment of the present invention, with the instrument bottle opening facing downward;
[0022] Figure 6 A schematic diagram of a placement basket provided by an embodiment of the present utility model located at the level of the instrument bottle mouth;
[0023] Figure 7 This is a schematic diagram of a placement basket provided by an embodiment of the present invention, with the instrument bottle opening facing upward.
[0024] In the figure: 1. control box, 2. immersion box, 3. placement basket, 4. storage box, 5. control module box, 6. control lever, 7. sliding door, 8. delivery pipeline, 9. return pipeline, 10. brine pipeline, 11. discharge pipeline, 12. discharge outlet, 13. drying fan, 14. shaft hole, 15. shaft, 16. basket cover, 17. container instruments to be cleaned, 18. slide rail, 19. handle, 20. buckle, 21. grid, 22. support rod, 23. delivery pump, 24. control button, 25. air outlet duct, 26. first valve, 27. second valve, 28. third valve, 29. fourth valve, 30. fifth valve, 31. sixth valve, 32. seventh valve, 33. eighth valve, 34. ninth valve, 35. tenth valve, 36. buckle edge. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Figure 1 This is an overall schematic diagram of an acid solution soaking, cleaning and drying device for laboratory container instruments provided according to an embodiment of the present utility model. Figure 1 As shown, the device includes: a control box 1, a soaking box 2, a placement basket 3 and a storage box 4.
[0027] Specifically, the control box 1 is arranged on the upper part of the soaking box 2, the control module box 5 is arranged on the top of the control box 1, the control module box 5 is connected to the control rod 6, and the sliding door 7 is arranged in front of the control box 1.
[0028] Preferably, if Figure 1 As shown, the control module box 5 is an inverted "concave" shaped hollow box, which is equipped with a control module to complete the control function.
[0029] Preferably, if Figure 1 As shown, the control rod 6 is a Z-shaped rod structure, the upper part of which is connected to the control module box 5, and the lower end is fixed to the placement basket 3 through a matching nut, which is used to complete the control actions of rising, falling and rotating the placement basket 3.
[0030] The placement basket 3 is arranged in the middle of the soaking box 2, and the storage box 4 is arranged at the bottom of the soaking box 2; the storage box 4 is filled with acidic soaking liquid; the side wall of the storage box 4 is provided with a delivery pipeline 8 and a return pipeline 9 connected to the inside of the soaking box 2; the side wall of the soaking box 2 is also provided with a brine pipeline 10 and a discharge pipeline 11, and the ends of the discharge pipeline 11 are respectively connected to the discharge outlet 12 and the drying fan 13.
[0031] Axis holes 14 are provided on both sides of the basket 3, and a shaft 15 is provided at the bottom end of the control rod 6. The shaft 15 is inserted into the shaft holes 14. A through hole is provided on the side wall of the basket 3, and a container-like instrument 17 to be cleaned is placed inside the basket 3. Preferably, the through hole is a circular through hole.
[0032] Figure 2 This is a schematic diagram of a control box and an immersion box provided according to an embodiment of the present invention. Figure 2 As shown, a slide rail 18 is provided in front of the control box 1 , and the sliding door 7 is provided to slide in the slide rail 18 .
[0033] Preferably, the sliding door 7 comprises a glass door.
[0034] Preferably, if Figure 2 As shown, a handle 19 is provided on the outer side of the sliding door 7 for pulling the sliding door 7 to slide up and down in the sliding rail 18.
[0035] like Figure 2 As shown, when the sliding door 7 is pulled to the uppermost position of the slide rail 18 , the placement basket 3 containing the container-type instruments 17 to be cleaned can be directly placed into the soaking box 2 from the opening position.
[0036] Figure 3 1 is a top view of a basket cover for placing a basket according to an embodiment of the present invention. Figure 3As shown, a basket cover 16 is further provided on the top of the placement basket 3, a through hole is provided on the basket cover 16, a buckle 20 is provided on the side of the basket cover 16, and a buckle edge 36 is provided on the edge of the placement basket 3. The basket cover 16 is fixed to the top of the placement basket 3 through the buckle 20 and the buckle edge 36.
[0037] Preferably, if Figure 3 As shown, the basket cover 16 is in the shape of a porous flat plate, with buckles 20 provided on all four sides.
[0038] Figure 4 This is a structural diagram of a placement basket provided according to an embodiment of the present utility model. Figure 4 As shown, a plurality of compartments 21 are provided inside the placement basket 3, and a support rod 22 is provided in each compartment 21. The support rod 22 is used to fix the container-type instrument 17 to be cleaned. The side wall of each compartment 21 is also provided with a through hole.
[0039] Specifically, the support rods 22 are aligned with the height of the basket 3 and serve to form the bottom of the container-like instruments 17 to be cleaned. This prevents the instruments from moving up and down when the basket cover 16 is in place. The multiple compartments 21 prevent collisions between instruments during the ascent, descent, and rotation of the basket 3, reducing instrument wear.
[0040] Preferably, the control rod 6 is a telescopic rod, and a transmission mechanism connected to the rotating shaft 15 is provided inside the control rod 6 .
[0041] In an optional implementation provided by an embodiment of the present invention, a motor is provided inside the control module box 5, and the motor is transmission-connected to the control rod 6 for controlling the extension and retraction of the control rod 6 and the rotation of the rotating shaft 15 connected to the end of the control rod 6.
[0042] Specifically, such as Figure 1 As shown, a delivery pump 23 is provided on the delivery pipeline 8 ; a control button 24 is provided on the top of the control module box 5 for controlling the motor, the delivery pump 23 and the drying fan 13 .
[0043] Preferably, the control buttons 24 include a switch button, a temperature switch button and a timing button.
[0044] Specifically, such as Figure 1 As shown, an air outlet duct 25 is provided on the side wall of the control box 1 for discharging drying hot air.
[0045] Specifically, such as Figure 1 As shown, valves are provided on the delivery pipeline 8 , the return pipeline 9 , the brine pipeline 10 , the discharge pipeline 11 and the air outlet pipeline 25 .
[0046] Specifically, such as Figure 1As shown, the valves include a first valve 26, a second valve 27 and a third valve 28 arranged on the delivery pipeline 8, a fifth valve 30 arranged on the return pipeline 9, a ninth valve 34 arranged between the discharge pipeline 11 and the drying fan 13, a seventh valve 32 arranged on the discharge outlet 12, a fourth valve 29 arranged at the connection position between the brine pipeline 10 and the immersion box 2, and a tenth valve 35 arranged on the air outlet duct 25.
[0047] Specifically, such as Figure 1 As shown, the brine pipeline 10 includes a pipeline for conveying tap water and a pipeline for conveying desalted water, wherein a sixth valve 31 is provided on the pipeline for conveying tap water, and an eighth valve 33 is provided on the pipeline for conveying brine.
[0048] Figure 5 This is a schematic diagram of a placement basket provided according to an embodiment of the present invention, in which the instrument bottle mouth is positioned downward. Figure 6 This is a schematic diagram of a placement basket located at the level of the instrument bottle mouth according to an embodiment of the present invention. Figure 7 This is a schematic diagram of a placement basket provided according to an embodiment of the present invention, in which the instrument bottle mouth faces upward. Figure 5-7 As shown, the embodiment of the present invention provides an acid solution soaking, cleaning and drying device for laboratory container instruments, and the working process is as follows:
[0049] ① Place the instrument: Check that all valves on the delivery pipeline 8 are in the closed position. Squeeze the handle 19 and push the sliding door 7 upwards to open the immersion box (such as Figure 2 Put the rotating shaft 15 of the control rod 6 through the rotating shaft hole 14 of the placing basket 3 and fix the placing basket 3 with the fixing nut. Put the container 17 to be cleaned (such as beaker, Erlenmeyer flask, volumetric flask, graduated cylinder, etc.) with the opening facing downward and turn it upside down on the supporting rod 22 of the placing basket 3. Place one (such as Figure 4 Then, put the basket cover 16 on the placement basket 3, fasten the four buckles 20 one by one, and carefully check that the buckles and the buckle edges are tightly fastened.
[0050] When the instrument is placed, the basket 3 is located Figure 5 Position shown with all instrument openings facing downward.
[0051] ② Adding Acid: For initial use, add acid directly into the immersion tank 2 through the opening of the sliding door 7. Then close the sliding door 7. If acid is already in the storage tank 4, close the sliding door 7, turn on the power switch, start the delivery pump 23, open the first valve 26, the third valve 28, and the fourth valve 29, and inject the acid into the immersion tank 2. When the acid level reaches the desired level, stop the delivery pump 23 and close the first valve 26, the third valve 28, and the fourth valve 29.
[0052] ③Immerse the instrument:
[0053] a. The shaft 15 is rotated 90° by the control lever 6, and the basket 3 is placed in Figure 6 The position shown in the figure is that the opening direction of each instrument is consistent with the horizontal direction. At this time, the control rod 6 controls the placement basket 3 to descend. When the control rod 6 descends to the middle position of the immersion box 2 (such as Figure 6 As shown), the rotating shaft 15 drives the placement basket 3 to rotate 90 degrees, and the placement basket 3 is now located Figure 7 In the position shown, all instrument openings are facing upward, and all instruments are below the acid level. During this process, the acid enters the container through the acid flow holes and the container opening, fully immersing the container. The immersion time can be set according to experimental requirements (such as 8 hours, 24 hours, 48 hours, etc.).
[0054] b. After soaking for the set time, the rotating shaft 15 drives the basket 3 to rotate 90 degrees, so that the basket 3 is perpendicular to the horizontal direction, and the control rod 6 controls the basket 3 to rise to Figure 6 As shown in the figure, at this time, most of the acid in the basket 3 has flowed out, and then the basket 3 is driven by the rotating shaft 15 to rotate 90 degrees, and the basket 3 is located at Figure 5 In the position shown, all container openings are facing downwards, and the acid in the basket 3 and the container is completely drained.
[0055] c. After the acid liquid is completely drained, the fifth valve 30 is opened to drain all the acid liquid into the storage tank 4 for storage, and the fifth valve 30 is closed.
[0056] ④Washing equipment:
[0057] Open the fourth valve 29 and the sixth valve 31 to supply tap water into the immersion tank 2. When the tap water reaches the desired level, close the fourth valve 29 and the sixth valve 31. Repeat steps ab for the instrument immersion process twice (note: the instrument only needs to be washed, so the soaking time requirement is not required). After completing these steps, open the seventh valve 32 to drain the tap water from the immersion tank 2, then close the seventh valve 32. Repeat these steps twice to thoroughly rinse the instrument with tap water.
[0058] Open the fourth valve 29 and the eighth valve 33 to deliver deionized water into the immersion tank 2. When the deionized water reaches the desired level, close the fourth valve 29 and the eighth valve 33. Repeat steps a to b for the instrument soaking process twice (note: the instrument only needs to be washed, so the soaking time requirement is not required). After completing these steps, open the seventh valve 32 to drain the deionized water from the immersion tank 2, then close the seventh valve 32. Repeat these steps twice to thoroughly rinse the instrument with deionized water.
[0059] ⑤ Drying: After the desalted water is discharged, open the ninth valve 34 and the tenth valve 35, start the drying fan 13, and deliver hot air to the immersion box 2 to dry the instrument (the running time of the drying fan 13 can be timed).
[0060] ⑥ Take out the instrument: After the drying fan 13 stops running, open the sliding door 7, remove the basket cover 16 of the placement basket 3, and take out the dried instruments one by one. The placement basket 3 can still be placed in the soaking box 2, or it can be taken out and placed separately.
[0061] ⑦ Reuse: Since the acid solution can be reused, when the instrument needs to be soaked again, the first valve 26 and the third valve 28 can be opened (the other valves are closed at this time), and the delivery pump 23 can be started to transfer the acid solution in the storage tank 4 into the soaking box 2 for soaking and treating the instrument again. If the acid solution is used frequently and is seriously contaminated, the third valve 28 and the fourth valve 29 can be opened to drain the acid solution and replace the acid solution.
[0062] From the above description, it can be seen that the embodiment of the utility model provides an acid immersion cleaning and drying device for laboratory container instruments, which has the functions of acid immersion, desalted water cleaning and hot air drying. Laboratory container instruments do not need to be cleaned manually, and can be completed automatically, saving labor costs, reducing environmental pollution, and alleviating the technical problems of labor consumption and environmental pollution in the process of manual acid immersion cleaning of laboratory instruments.
[0063] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0064] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A laboratory container instrument acid soaking cleaning and drying device, characterized in that: include: Control box, soaking box, placement basket and storage box; among them, The control box is arranged on the upper part of the soaking box, a control module box is arranged on the top of the control box, the control module box is connected to the control rod, and a sliding door is arranged in front of the control box; The placement basket is arranged in the middle of the soaking box, and the storage box is arranged at the bottom of the soaking box; the storage box is filled with acidic soaking liquid; the side wall of the storage box is provided with a delivery pipeline and a return pipeline connected to the interior of the soaking box; the side wall of the soaking box is also provided with a brine pipeline and a discharge pipeline, and the ends of the discharge pipeline are respectively connected to the discharge outlet and the drying fan; Axis holes are provided on both sides of the placement basket, a shaft is provided at the bottom end of the control rod, and the shaft is inserted into the shaft hole; a through hole is provided on the side wall of the placement basket, and container instruments to be cleaned are placed inside the placement basket.
2. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: A slide rail is provided in front of the control box body, and the sliding door is provided to slide in the slide rail.
3. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: The sliding door comprises a glass door.
4. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: A handle is provided on the outer side of the sliding door.
5. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: A basket cover is also provided on the top of the placement basket, a through hole is provided on the basket cover, buckles are provided on the side of the basket cover, and buckle edges are provided on the edge of the placement basket. The basket cover is fixed to the top of the placement basket through the buckles and the buckle edges.
6. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: A plurality of compartments are provided inside the placement basket, and a support rod is provided in each compartment, and the support rod is used to fix the container-type instrument to be cleaned.
7. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: A motor is provided inside the control module box, and the motor is in transmission connection with the control rod, and is used for controlling the extension and retraction of the control rod and the rotation of the rotating shaft connected to the end of the control rod.
8. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 7, characterized in that: A delivery pump is provided on the delivery pipeline; and a control button is provided on the top of the control module box for controlling the motor, the delivery pump and the drying fan.
9. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 1, characterized in that: An air outlet duct is provided on the side wall of the control box body for discharging drying hot air.
10. The acid solution soaking, cleaning and drying device for laboratory container instruments according to claim 9, characterized in that: Valves are provided on the delivery pipeline, the reflux pipeline, the brine pipeline, the discharge pipeline and the air outlet pipeline.