Tank body double-rib buckling device

Through the mold design of the can body double-bone buckling device and the automated transfer system, the problems of low efficiency and poor consistency in the traditional buckling process are solved, and efficient and automated can body metal sheet processing is achieved, thereby improving production efficiency and product quality.

CN223352774UActive Publication Date: 2025-09-19DONGGUAN BAFANG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422111289.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-09-19
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The traditional can body metal sheet buckle process has problems of low production efficiency and poor product consistency, and relies on manual or semi-automatic equipment, making it difficult to achieve efficient, automated and intelligent production.

Method used

A double-bone buckling device for a can body was designed, which includes a base, a frame, a platform and a power assembly. It is equipped with "Z"-shaped and "V"-shaped bending dies. The group setting of the dies enables the synchronous bending processing of the can body metal sheets. Combined with an automated transmission system, it reduces manual operations and improves production efficiency.

Benefits of technology

It significantly shortens the production cycle, improves production efficiency and product consistency, enhances the strength and sealing performance of the can body, and reduces scrap rate and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a can body double skeleton buckling device which comprises a base, a frame body, a platform and a power assembly, the power assembly is provided with a pressing plate for pressing molds or a downward stretching assembly, and the platform is provided with a Z-shaped bent first mold, a limiting and aligning second mold, a flattening and V-shaped bent third mold and a V-shaped bent fourth mold. The two dies operate at the same time in groups, through the integrated design, namely the first die and the second die are oppositely arranged in groups, and the third die and the fourth die are oppositely arranged in groups, synchronous bending machining of the two sides of a metal sheet of a can body is achieved, and the overall production efficiency is improved; according to the double-rib structure of the tank body, the strength and rigidity of the tank body are improved, so that the tank body can bear larger internal pressure and external impact, and forming of tighter joints and edges is facilitated, and therefore the sealing performance of the tank body is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of can making equipment, in particular to a double-bone buckle device for a can body. Background Art

[0002] In the metal packaging industry, especially in the production of tea cans, the buckling process of the metal sheet of the can body is a crucial step. Traditional buckling processes often rely on manual or semi-automated equipment, resulting in low production efficiency and poor product consistency.

[0003] To address these challenges, improve production efficiency, reduce costs, enhance product consistency, and ensure production safety, those skilled in the art have been exploring and researching more efficient, automated, and intelligent buckling devices. The development of the dual-bone buckling device for can metal sheets represents a significant improvement to address these shortcomings. Through its integrated design, precise control, and automated operation, this device enables fast, accurate, and efficient buckling of can metal sheets, injecting new vitality into the development of the metal packaging industry. Summary of the Invention

[0004] In order to overcome the shortcomings of the existing technical solutions, the utility model provides a can body double-frame buckle device, which can effectively solve the problem of double-frame buckle of the packaging can body proposed in the background art.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a double-bone buckle device for a can body, including a base, a frame installed on the base, a platform set on the frame and a power component, the power component is provided with a pressure plate for pressing the mold or a downward stretching component, the platform is provided with a first mold for "Z"-shaped bending, a second mold for limiting alignment, a third mold for flattening and "V"-shaped bending and a fourth mold for "V"-shaped bending.

[0006] Furthermore, the first mold and the second mold are arranged opposite to each other in a group, and the third mold and the fourth mold are arranged opposite to each other in a group. The first mold and the second mold bend both sides of the metal sheet of the can body at the same time, and after bending, the metal sheet is sent into the third mold and the fourth mold for bending both sides of the metal sheet of the can body at the same time.

[0007] Furthermore, the first mold is provided with a first movable block and a first fixed block of a "Z"-shaped cutter head, a first transverse block and a first transmission latch are provided above the first movable block, and a second transverse block is provided behind the first movable block.

[0008] Furthermore, the second mold is provided with a limit block.

[0009] Furthermore, the third mold is provided with a second movable block and a third movable block of the "V"-shaped cutter head, a third transverse block and a second transmission pin are provided above the second movable block, and a fourth transverse block is provided behind the third movable block.

[0010] Furthermore, the fourth mold is provided with a fourth movable block of a "V"-shaped cutter head and a second fixed block, a fifth transverse block and a third transmission pin are provided above the fourth movable block, and a sixth transverse block is provided behind the fourth movable block.

[0011] Furthermore, the can body metal sheets are transferred between the two sets of dies via a reciprocating iron plate with hooks.

[0012] Compared with existing technologies, the present invention offers the following advantages: Through its integrated design, the first and second dies are arranged in a group, and the third and fourth dies are arranged in a group, achieving simultaneous bending of both sides of the can body metal sheet. This parallel processing significantly shortens the production cycle of a single can body and improves overall production efficiency.

[0013] Each mold is precisely designed and manufactured to ensure accurate "Z"-shaped bending, position alignment, flattening and "V"-shaped bending of the can metal sheet. The above bending operations complete the double-bone buckle structure.

[0014] The double-bone structure on the can body increases the strength and rigidity of the can body, enabling it to withstand greater internal pressure and external impact. It also helps to form tighter seams and edges, thereby improving the sealing performance of the can body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The structure of the utility model is three-dimensional Figure 1 ;

[0016] Figure 2 The structure of the utility model is three-dimensional Figure 2 ;

[0017] Figure 3 This is a schematic diagram of the mold distribution structure on the platform of the utility model;

[0018] Figure 4 This is a front view of the first mold and the second mold structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the first mold structure of the utility model Figure 1 ;

[0020] Figure 6 This is a schematic diagram of the first mold structure of the utility model Figure 2 ;

[0021] Figure 7 This is a front view of the third and fourth mold structures of the present utility model;

[0022] Figure 8 Schematic diagram of the third and fourth mold structures of the present utility model Figure 1 ;

[0023] Figure 9 Schematic diagram of the third and fourth mold structures of the present utility model Figure 2 ;

[0024] Figure 10 This is a schematic diagram of the pressure-applying method of the downward stretching component of the present invention.

[0025] Numbers in the figure:

[0026] 1-base, 2-frame, 3-platform, 4-power assembly, 5-pressing plate, 6-first mold, 7-second mold, 8-third mold, 9-fourth mold, 61-first movable block, 62-first fixed block, 63-first transmission latch, 64-first transverse block, 66-second transverse block, 71-limiting block, 81-second movable block, 82-third movable block, 83-second transmission latch, 84-third transverse block, 86-fourth transverse block, 91-fourth movable block, 92-second fixed block, 93-third transmission latch, 94-fifth transverse block, 96-sixth transverse block. DETAILED DESCRIPTION

[0027] The embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.

[0028] The following describes the embodiments of the present disclosure through specific examples, and those skilled in the art can easily understand other advantages and effects of the present disclosure from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present disclosure. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present disclosure. Example

[0029] like Figure 1-10As shown, the utility model provides a double-bone buckle device for a can body, comprising a base 1, a frame 2 installed on the base 1, a platform 3 arranged on the frame 2 and a power component 4, the power component 4 is provided with a pressure plate 5 for pressing the mold or a downward stretching component, the platform 3 is provided with a first mold 6 for "Z"-shaped bending, a second mold 7 for limited alignment, a third mold 8 for flattening and "V"-shaped bending and a fourth mold 9 for "V"-shaped bending, the first mold 6 and the second mold 7 are arranged in a group opposite to each other, the third mold 8 and the fourth mold 9 are arranged in a group opposite to each other, the first mold 6 and the second mold 7 simultaneously bend the two sides of the metal sheet of the can body, and after bending, they are sent into the third mold 8 and the fourth mold 9 to bend the two sides of the metal sheet of the can body at the same time.

[0030] Through the integrated design, that is, the first mold 6 and the second mold 7 are arranged in a group relative to each other, and the third mold 8 and the fourth mold 9 are arranged in a group relative to each other, the synchronous bending processing of the two sides of the metal sheet of the can body is achieved. The parallel processing method significantly shortens the production cycle of a single can body and improves the overall production efficiency.

[0031] Pressing the pressing plate 5 of the mold or stretching the component downwards, both ways of applying pressure improve environmental adaptability.

[0032] Each mold is precisely designed and manufactured to ensure accurate Z-bending, position alignment, flattening, and V-bending of the can body metal sheet. These bending operations complete the double buckle structure.

[0033] See also Figure 4 、 Figure 5 and Figure 6 The first mold 6 is provided with a first movable block 61 and a first fixed block 62 of a "Z"-shaped cutter head. A first transverse block 64 and a first transmission pin 63 are provided above the first movable block 61. The first transmission pin 63 moves downward to push the first transverse block 64 to separate the two sides. The oblique side of the first transverse block 64 slides on the oblique side above the first movable block 61 to drive the first movable block 61 to move downward to complete the downward pressing action. A second transverse block 66 is provided behind the first movable block 61. The first transmission pin 63 moves downward to push the second transverse block 66 to separate the two sides. The oblique side of the second transverse block 66 slides on the oblique side behind the first movable block 61 to drive the first movable block 61 to move forward to complete the forward pressing action, and finally completes the "Z"-shaped bending of the can body metal sheet.

[0034] Through the precise cooperation of the first movable block 61 and the first fixed block 62 of the "Z"-shaped cutter head, and the coordinated action of the first transverse block 64 and the second transverse block 66, precise "Z"-shaped bending of the can body metal sheet is achieved.

[0035] The “Z”-bend design increases the thickness and complexity of the tank’s sidewalls, thereby improving the tank’s structural strength.

[0036] See also Figure 4 The second die 7 is provided with a limit block 71. The limit block 71, with its precise size and position design, provides a fixed reference point for the can body metal sheet. During the processing, the can body metal sheet needs to be accurately placed between the limit blocks 71 to ensure that the subsequent bending or forming operations can be carried out at the predetermined position and angle.

[0037] During the processing, due to the influence of mechanical vibration, material elasticity and other factors, the metal sheet of the can body may be slightly offset. The presence of the limit block 71 can effectively prevent such offset and ensure that the metal sheet of the can body always remains in the correct position.

[0038] See also Figure 7 、 Figure 8 、 Figure 9 and Figure 10 The third mold 8 is provided with a second movable block 81 and a third movable block 82 with a "V"-shaped cutter head. A third transverse block 84 and a second transmission pin 83 are provided above the second movable block 81. The second transmission pin 83 moves downward to push the third transverse block 84 to separate the two sides. The oblique side of the third transverse block 84 slides on the oblique side above the second movable block 81 to drive the second movable block 81 to move downward to complete the downward pressing action. A fourth transverse block 86 is provided behind the third movable block 82. The second transmission pin 83 moves downward to push the fourth transverse block 86 to separate the two sides. The oblique side of the fourth transverse block 86 slides on the oblique side behind the third movable block 82 to drive the third movable block 82 to move forward to complete the forward pressing action, and finally completes the "V"-shaped bending of the can body metal sheet.

[0039] Through the precise cooperation of the second movable block 81 and the third movable block 82 of the "V"-shaped cutter head, and the coordinated action of the third transverse block 84 and the fourth transverse block 86, a precise "V"-shaped bending of the can body metal sheet is achieved.

[0040] This design reduces the complexity and time cost of manual operation and improves production efficiency. At the same time, the precise bending process also reduces the scrap rate, further improving production benefits.

[0041] Through the integrated mold design, multiple bending steps of the can metal sheet can be completed continuously in the same set of equipment, thereby simplifying the production process and improving production efficiency and flexibility.

[0042] See also Figure 7 、 Figure 8 、 Figure 9 and Figure 10The fourth mold 9 is provided with a fourth movable block 91 with a "V"-shaped cutter head and a second fixed block 92. A fifth transverse block 94 and a third transmission pin 93 are provided above the fourth movable block 91. The third transmission pin 93 moves downward to push the fifth transverse block 94 to separate the two sides. The oblique side of the fifth transverse block 94 slides on the oblique side above the fourth movable block 91 to drive the fourth movable block 91 to move downward to complete the downward pressing action. A sixth transverse block 96 is provided behind the fourth movable block 91. The third transmission pin 93 moves downward to push the sixth transverse block 96 to separate the two sides. The oblique side of the sixth transverse block 96 slides on the oblique side behind the fourth movable block 91 to drive the fourth movable block 91 to move forward to complete the forward pressing action, and finally completes the "V"-shaped bending of the can body metal sheet.

[0043] The design of the fourth die 9 enables the can body metal sheet to complete the final "V"-shaped bending here after the previous processing steps.

[0044] Through precise mechanical structure and control mechanism, the fourth die 9 can ensure the consistency and accuracy of each bend.

[0045] The V-bend design helps increase the rigidity and stability of the can's sidewalls. When the two opposing V-bends are completed, they work together to strengthen the can's overall structural strength, enabling it to better withstand internal pressure or external impact.

[0046] Similar to the aforementioned molds, the fourth mold 9 also adopts an automated and mechanized design, which reduces the complexity and time cost of manual operation and improves production efficiency. The precise bending process also reduces the scrap rate, further improving production efficiency.

[0047] Among them, the metal sheets of the can body are transferred between the two sets of molds through reciprocating iron plates with hooks.

[0048] The iron plate with hooks moves back and forth between the two sets of molds, which can automatically transfer the can body metal sheets from one set of molds to the other set of molds for the next processing, reducing the need for manual handling and significantly improving production efficiency. Manual handling may cause damage or position displacement of the can body metal sheets due to improper operation, while automated transfer greatly reduces this risk and improves processing accuracy.

[0049] By transferring through an iron plate with hooks, the two sets of molds can be made more compact in layout, saving production space.

[0050] Among them, the double-bone structure of the tank body increases the strength and rigidity of the tank body, enabling it to withstand greater internal pressure and external impact. It also helps to form tighter seams and edges, thereby improving the sealing performance of the tank body.

[0051] In the description of the present invention, it should be understood that the terms "middle", "length", "upper", "lower", "front", "back", "vertical", "horizontal", "inner", "outer", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0052] In the present invention, unless otherwise expressly specified or limited, a first feature "on" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. "Multiple" means at least two, such as two or three, unless otherwise expressly specified or limited.

[0053] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0054] The above is only for explaining the implementation mode of the present invention and is not intended to limit the present invention. For those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention without creative work should be included in the scope of protection of the present invention.

Claims

1. A double-bone buckle device for a can body, comprising a base, a frame mounted on the base, a platform disposed on the frame, and a power assembly, wherein the power assembly is provided with a pressing plate for pressing a mold or a downward stretching assembly, characterized in that: The platform is provided with a first mold for "Z"-shaped bending, a second mold for limiting alignment, a third mold for flattening and "V"-shaped bending, and a fourth mold for "V"-shaped bending.

2. The double-bone buckle device for a can body according to claim 1, characterized in that: The first mold and the second mold are arranged opposite to each other in a group, and the third mold and the fourth mold are arranged opposite to each other in a group. The first mold and the second mold bend both sides of the can body metal sheet at the same time, and after bending, the can body metal sheet is sent to the third mold and the fourth mold for bending both sides at the same time.

3. The double-bone buckle device for a can body according to claim 1, characterized in that: The first mold is provided with a first movable block and a first fixed block of a "Z"-shaped cutter head, a first transverse block and a first transmission latch are provided above the first movable block, and a second transverse block is provided behind the first movable block.

4. The double-bone buckle device for a can body according to claim 3, characterized in that: The second mold is provided with a limit block.

5. The double-bone buckle device for a can body according to claim 4, characterized in that: The third mold is provided with a second movable block and a third movable block of a "V"-shaped cutter head, a third transverse block and a second transmission latch are provided above the second movable block, and a fourth transverse block is provided behind the third movable block.

6. The double-bone buckle device for a can body according to claim 5, characterized in that: The fourth mold is provided with a fourth movable block of a "V"-shaped cutter head and a second fixed block, a fifth transverse block and a third transmission latch are provided above the fourth movable block, and a sixth transverse block is provided behind the fourth movable block.

7. A can body double-bone buckle device according to any one of claims 1 to 6, characterized in that: The can body metal sheets are transferred between the two sets of dies via a reciprocating iron plate with a hook.