Anti-deformation steel structural part cutting device

Abstract

The utility model discloses an anti-deformation steel structural part cutting device, which relates to the technical field of steel structural part processing and comprises a mounting seat, a conveying belt, an adjusting mechanism, a side blocking mechanism, a three-axis manipulator, a flame cutter and a supporting mechanism, a mounting groove is formed in the mounting seat, so that the mounting seat is of a U-shaped structure, and a conveying belt is horizontally arranged on the mounting groove along the bottom surface of the mounting groove; the two sides of the mounting base are connected with the side blocking mechanisms through the adjusting mechanisms correspondingly, and the two side blocking mechanisms are symmetrically arranged in the mounting groove so as to limit the side portions of the steel structural part. The discharge end of the mounting seat is connected with a flame cutter through a three-axis manipulator; a set of supporting mechanisms is arranged at the feeding end of the mounting base, and the supporting mechanisms and the conveying belt are consistent in conveying direction and located on the same horizontal plane so as to support and convey the steel structural parts. According to the device, supporting, fixed-length and positioned cutting of the steel structural part is achieved, the cutting effect on the steel structural part is improved, and the generalization performance is high.

Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, in particular to a cutting device for anti-deformation steel structure. Background Art

[0002] The steel structure cutting device refers to the process in which the user cuts the steel structure according to the actual use requirements during the industrial production process. At present, the flame cutter is commonly used to cut steel structures. It has the characteristics of low cost, easy operation, mature technology and wide application.

[0003] However, in the use of existing cutting devices, conveyor belts are often used to transport steel structures to a fixed length. Due to the long length of the steel structures, the conveyor belt layout length is also long, which is costly. In addition, the steel structures have poor fixing effect during transportation, and the steel structures are easily offset during cutting, resulting in low cutting accuracy. Utility Model Content

[0004] The purpose of the present invention is to solve the problems raised in the above background technology, and then proposes a cutting device for anti-deformation steel structure parts.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A device for cutting deformation-resistant steel structural parts comprises a mounting seat, a conveyor belt, an adjustment mechanism, a side stop mechanism, a three-axis manipulator, a flame cutter and a support mechanism; a mounting groove is provided on the mounting seat so that the mounting seat has a concave structure, and a conveyor belt is provided horizontally along the bottom surface of the mounting groove; both sides of the mounting seat are connected to the side stop mechanism through a set of adjustment mechanisms, and the two sets of side stop mechanisms are symmetrically arranged in the mounting groove to limit the side of the steel structural part; the discharging end of the mounting seat is connected to the flame cutter through the three-axis manipulator; a set of support mechanisms is provided at the loading end of the mounting seat, and the support mechanisms are consistent with the conveying direction of the conveyor belt and are on the same horizontal plane to support and convey the steel structural part.

[0007] Furthermore, the adjustment mechanism includes a threaded rod, a guide rod and a rocker arm; the horizontal thread of the threaded rod is arranged on the side of the mounting seat and one end extends into the mounting groove and is rotatably connected to the side stop mechanism, the other end of the threaded rod is connected to the rocker arm, and a guide rod is provided on one side of the threaded rod, the guide rod is slidably arranged on the side of the mounting seat, and the end of the guide rod extends into the mounting groove and is connected to the side stop mechanism, so that the rocker arm can be rotated to make the side stop mechanism move forward or backward.

[0008] Furthermore, the side stop mechanism includes a fixed plate and side stop rollers; the fixed plate is in the mounting groove and is connected to the threaded rod and the guide rod on the outside, and a number of side stop rollers for contacting the side of the steel structure are provided on the inside of the fixed plate along its length direction.

[0009] Furthermore, the support mechanism includes a support plate and a support roller; the support plate is horizontally arranged at the loading end of the mounting seat, and the support plate is rotatably connected along its length direction to a number of support rollers for contacting the steel structure, and the surface of the support roller and the surface of the conveyor belt are on the same horizontal plane, so that the steel structure can be transported horizontally.

[0010] Furthermore, a positioning mechanism is provided at the discharge end of the mounting seat to block the outer opening of the mounting groove, thereby realizing the positioning operation before cutting the steel structure.

[0011] Furthermore, the positioning mechanism includes a telescopic cylinder and a positioning plate; the telescopic cylinder is vertically arranged on the front end surface of the mounting seat, and the telescopic end of the telescopic cylinder is connected to the positioning plate so that the positioning plate blocks the outer opening of the mounting groove.

[0012] Furthermore, a blanking seat made of rubber is provided on the front end surface of the mounting seat. The blanking seat is located below the outer opening of the mounting groove and is triangular in shape.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model realizes the support, fixed length and positioning cutting of steel structure parts through the coordinated arrangement of the mounting seat, conveyor belt, adjustment mechanism, side stop mechanism, three-axis manipulator, flame cutter and support mechanism, thereby improving the cutting effect of steel structure parts.

[0015] Through the cooperation of the front conveyor belt and the rear support mechanism, the laying length of the conveyor belt is reduced. The rear support and conveying part can be realized by adopting a simple structure and low-cost support mechanism, which prevents the tail end of the steel structure from warping up or sinking and deforming; and the side of the steel structure is assisted by the side block mechanism to prevent the steel structure from being offset during the conveying process and affecting the cutting effect; finally, with the intermittent operation of the conveyor belt, the cut end of the steel structure is transported to the bottom of the flame cutter at a fixed length, and the flame cutter cuts the steel structure under the action of the three-axis manipulator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the main view of the utility model;

[0017] Figure 2 It is a rear view of the utility model;

[0018] Figure 3 Schematic diagram of the installation position of the support mechanism;

[0019] Figure 4 Schematic diagram of the installation position of the positioning mechanism;

[0020] Figure 5 This is a schematic diagram of the installation position of the blanking seat;

[0021] Among them: 1. Mounting seat; 11. Mounting slot; 2. Conveyor belt; 3. Adjustment mechanism; 31. Threaded rod; 32. Guide rod; 33. Rocker arm; 4. Side stop mechanism; 41. Fixed plate; 42. Side stop roller; 5. Three-axis manipulator; 6. Flame cutter; 7. Support mechanism; 71. Support plate; 72. Support roller; 8. Positioning mechanism; 81. Telescopic cylinder; 82. Positioning plate; 9. Blanking seat. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. The present invention is further described in conjunction with the drawings and embodiments:

[0023] Refer to the attached Figure 1 -Attached Figure 3 As shown, a device for cutting anti-deformation steel structural parts includes a mounting base 1, a conveyor belt 2, an adjustment mechanism 3, a side stop mechanism 4, a three-axis manipulator 5, a flame cutter 6 and a support mechanism 7; in this embodiment, a mounting groove 11 is provided on the mounting base 1 to make the mounting base 1 have a concave structure, and the mounting groove 11 is horizontally provided with a conveyor belt 2 for fixed-length conveying steel structural parts along its bottom surface; the two sides of the mounting base 1 are respectively connected to the side stop mechanism through a group of adjustment mechanisms 3, and the two groups of side stop mechanisms are symmetrical in the mounting groove 11 to limit the side of the steel structural parts; the discharging end of the mounting base 1 is connected to the flame cutter 6 through the three-axis manipulator 5 for cutting steel structural parts; the loading end of the mounting base 1 is provided with a group of support mechanisms 7, and the support mechanism 7 is consistent with the conveying direction of the conveyor belt 2 and is on the same horizontal plane to support and convey the steel structural parts.

[0024] In this embodiment, the cutting end of the steel structure is placed in the installation groove 11, and the tail end of the steel structure is placed on the support mechanism 7, which supports it to prevent the tail end of the steel structure from warping up or sinking and deforming; then, by operating the two sets of adjustment mechanisms 3, the two sets of side stop mechanisms are brought close to the steel structure, and the side of the steel structure is limited to prevent the steel structure from being offset during transportation and affecting the cutting effect; finally, with the intermittent operation of the conveyor belt 2, the cutting end of the steel structure is transported to the bottom of the flame cutter 6 at a fixed length, and the flame cutter 6 cuts the steel structure under the action of the three-axis manipulator 5.

[0025] In the above embodiment, the structure of the adjustment mechanism 3 is specifically as follows:

[0026] Refer to the attached Figure 1 As shown, the adjustment mechanism 3 includes a threaded rod 31, a guide rod 32 and a rocker arm 33; the threaded rod 31 is horizontally threaded and arranged on the side of the mounting seat 1, and one end extends into the mounting groove 11 and is rotatably connected to the side stop mechanism 4, and the other end of the threaded rod 31 is connected to the rocker arm 33. A guide rod 32 is provided on one side of the threaded rod 31, and the guide rod 32 is slidably arranged on the side of the mounting seat 1, and the end of the guide rod 32 extends into the mounting groove 11 and is connected to the side stop mechanism 4, so that the rocker arm 33 is rotated to make the side stop mechanism 4 move forward or backward.

[0027] In the above embodiment, the structure of the side stop mechanism 4 is specifically as follows:

[0028] Refer to the attached Figure 1 As shown, the side stop mechanism 4 includes a fixed plate 41 and a side stop roller 42; the fixed plate 41 is in the mounting groove 11 and is connected to the threaded rod 31 and the guide rod 32 on the outside, and a plurality of side stop rollers 42 for contacting the side of the steel structure are provided on the inside of the fixed plate 41 along its length direction; during implementation, the side stop rollers 42 limit the side of the steel structure without affecting the conveying operation of the steel structure.

[0029] In the above embodiment, the structure of the supporting mechanism 7 is specifically as follows:

[0030] Refer to the attached Figure 2 and attached Figure 3 As shown, the support mechanism 7 includes a support plate 71 and a support roller 72; the support plate 71 is horizontally arranged at the loading end of the mounting seat 1, and the support plate 71 is rotatably connected along its length direction to a number of support rollers 72 for contacting the steel structure, and the surface of the support roller 72 is on the same horizontal plane as the surface of the conveyor belt 2, so that the steel structure can be transported horizontally.

[0031] In addition, when cutting, the discharge end of the mounting seat 1 (the outer opening of the mounting groove 11) is used as the origin. Considering the positioning of the steel structure before cutting, for this purpose, refer to the attached Figure 4 As shown, a positioning mechanism 8 is provided at the discharge end of the mounting seat 1 to block the outer opening of the mounting groove 11, thereby realizing the positioning operation of the steel structure before cutting; specifically, the positioning mechanism 8 includes a telescopic cylinder 81 and a positioning plate 82; the telescopic cylinder 81 is vertically arranged on the front end face of the mounting seat 1, and the telescopic end of the telescopic cylinder 81 is connected to the positioning plate 82 so that the positioning plate 82 blocks the outer opening of the mounting groove 11; during the implementation process, the telescopic cylinder 81 is operated to make the positioning plate 82 block the outer opening of the mounting groove 11, and then the steel structure is moved so that the cutting end of the steel structure contacts the positioning plate 82, at this time, the steel structure is positioned, and then the telescopic cylinder 81 is operated to reset the positioning plate 82, and at this time, the cutting operation can be started.

[0032] In addition, considering that after the steel structure is cut, the cut section will fall directly to the ground and cause hard contact, resulting in damage, therefore, refer to the attached Figure 5 As shown, the front end face of the mounting seat 1 is provided with a blanking seat 9 made of rubber material. The blanking seat 9 is located below the outer opening of the mounting groove 11 and is triangular in shape, so that after the steel structure is cut, the cut section first falls onto the blanking seat 9 and then slides to the ground, which has a certain protective effect.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for cutting deformation-resistant steel structures, characterized by: It includes a mounting base (1), a conveyor belt (2), an adjustment mechanism (3), a side blocking mechanism (4), a three-axis manipulator (5), a flame cutter (6) and a support mechanism (7); The mounting seat (1) is provided with a mounting groove (11) so that the mounting seat (1) has a concave structure, and the mounting groove (11) is provided with a conveyor belt (2) horizontally along the bottom surface thereof; The two sides of the mounting seat (1) are connected to the side stop mechanism through a set of adjustment mechanisms (3), and the two sets of side stop mechanisms are symmetrically arranged in the mounting groove (11); The discharging end of the mounting base (1) is connected to a flame cutter (6) via a three-axis manipulator (5); A set of supporting mechanisms (7) is provided at the feeding end of the mounting seat (1), and the supporting mechanisms (7) and the conveying direction of the conveyor belt (2) are consistent and located on the same horizontal plane.

2. The anti-deformation steel structure cutting device according to claim 1, characterized in that: The adjusting mechanism (3) comprises a threaded rod (31), a guide rod (32) and a rocker arm (33); The threaded rod (31) is horizontally threaded and arranged on the side of the mounting seat (1), and one end of the threaded rod (31) extends into the mounting groove (11) and is rotatably connected to the side stop mechanism (4). The other end of the threaded rod (31) is connected to a rocker arm (33). A guide rod (32) is provided on one side of the threaded rod (31). The guide rod (32) is slidably arranged on the side of the mounting seat (1), and the end of the guide rod (32) extends into the mounting groove (11) and is connected to the side stop mechanism (4).

3. The anti-deformation steel structure cutting device according to claim 2, characterized in that: The side stop mechanism (4) comprises a fixed plate (41) and a side stop roller (42); The fixed plate (41) is located in the mounting groove (11) and is connected to the threaded rod (31) and the guide rod (32) on the outside. A plurality of side blocking rollers (42) are rotatably provided on the inside of the fixed plate (41) along its length direction.

4. The anti-deformation steel structure cutting device according to claim 1, characterized in that: The support mechanism (7) comprises a support plate (71) and a support roller (72); The support plate (71) is horizontally arranged at the feeding end of the mounting seat (1), and the support plate (71) is rotatably connected to a plurality of support rollers (72) along its length direction, and the surfaces of the support rollers (72) and the surface of the conveyor belt (2) are on the same horizontal plane.

5. The anti-deformation steel structure cutting device according to claim 1, characterized in that: The discharging end of the mounting seat (1) is provided with a positioning mechanism (8) to block the outer opening of the mounting groove (11).

6. The device for cutting deformation-resistant steel structures according to claim 5, characterized in that: The positioning mechanism (8) includes a telescopic cylinder (81) and a positioning plate (82); The telescopic cylinder (81) is vertically arranged on the front end surface of the mounting seat (1), and the telescopic end of the telescopic cylinder (81) is connected to a positioning plate (82).

7. The anti-deformation steel structure cutting device according to claim 1, characterized in that: The front end surface of the mounting seat (1) is provided with a blanking seat (9) made of rubber material. The blanking seat (9) is located below the outer opening of the mounting groove (11) and is triangular in shape.

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