Anti-deformation device for welding of bimetal composite pipeline support
By using a support and anti-deformation mechanism during the welding process and utilizing the spring telescopic structure and slope groove design of the push ring seat and arc-shaped guard plate, the deformation problem of the bimetallic composite pipe during welding is solved, and stable support and sealing guarantee of the welding position are achieved.
Patent Information
- Application Number
- CN202422787812.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
When welding bimetallic composite pipes, the cylindrical pipe structure is destroyed due to the opening, which is prone to deformation and affects the sealing performance.
A support and anti-deformation mechanism is adopted, including a push ring seat and an arc-shaped guard plate. Through the spring telescopic structure and slope groove design, the arc-shaped guard plate is closely attached to the inner wall of the pipeline, providing support to prevent deformation.
Effectively prevent the deformation of the pipeline during welding and ensure the stability and sealing of the welding position.
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Figure CN223353312U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of composite pipe welding, and in particular relates to a bimetallic composite pipe support welding anti-deformation device. Background Art
[0002] Bimetallic composite pipe is a new type of pipe made from a composite of two metals. Its base layer is ordinary carbon steel, which offers high strength and can withstand the operating pressures of the piping system. The cladding layer is a corrosion-resistant alloy material, typically at least 3mm thick, offering excellent corrosion resistance. Bimetallic composite pipe overcomes the singularity and limitations of traditional metal materials. The carbon steel base ensures the overall strength and mechanical performance of the pipe, while the corrosion-resistant alloy cladding offers excellent corrosion resistance, significantly extending the pipe's service life and reducing operating costs. As a result, it is widely used in the offshore oil and gas industry.
[0003] When bimetallic composite pipe is used as the main pipeline, since branch pipes need to be led out through pipe seats, it is necessary to drill holes in the composite pipe and weld the pipe seats to the hole positions.
[0004] However, during the welding process, the cylindrical pipe structure is disrupted by the holes, making it very susceptible to deformation. Specifically, the holes disrupt the stability of the cylindrical pipe, and the stress generated by welding causes the pipe to deform. This deformation can lead to poor sealing during subsequent use. Utility Model Content
[0005] Based on the above background, the purpose of the present invention is to provide a bimetallic composite pipe support welding anti-deformation device.
[0006] In order to achieve the above objectives, the present invention adopts the following technical solutions:
[0007] A bimetallic composite pipe support welding anti-deformation device, comprising a support anti-deformation mechanism that supports the composite pipe during welding;
[0008] The support and anti-deformation mechanism includes a support assembly, and the support assembly includes a push ring seat, and the outer side wall of the push ring seat is assembled and connected with a plurality of arc-shaped guard plates;
[0009] The arc-shaped guard plate is slidably mounted on the push ring seat through a spring telescopic structure;
[0010] The spring telescopic structure includes a slide rod fixedly connected to the inner side wall of the arc-shaped guard plate, and the inner end of the slide rod passes through the push ring seat;
[0011] The inner end of the slide rod is integrally formed with a curved head;
[0012] The support assembly further includes a tensioning component for tensioning the arc-shaped guard plate, the tensioning component including a tightening push seat, the tightening push seat is provided with a plurality of slope grooves corresponding to the curved head, and the curved head is limitedly slid in the slope grooves;
[0013] During the process of pushing and tightening the push seat, the curved head slides in the slope groove. Under the push of the slope groove, the arc-shaped guard plate is continuously tightened and pressed against the inner wall of the composite pipe.
[0014] Preferably, a spring is sleeved on the slide rod, and two ends of the spring are respectively fixedly connected to the arc-shaped guard plate and the side wall of the push ring seat.
[0015] Preferably, the slope groove is in an arc shape.
[0016] Preferably, a length adjustment rod is threadedly connected to the pressing push seat, and the length adjustment rod includes a first rod portion threadedly connected to the pressing push seat, the first rod portion is threadedly connected to the adjustment rod portion, and the outer end of the adjustment rod portion is fixedly connected to a handle rod.
[0017] Preferably, a plurality of pull ropes are fixedly assembled and connected to the pushing ring seat.
[0018] Preferably, the support and anti-deformation mechanism includes two support components symmetrically arranged on the front and rear sides;
[0019] The support components are connected via a plug-in structure.
[0020] Preferably, the plug-in structure includes a plug-in rod fixedly connected to one side of the push seat;
[0021] A plug-in slot matched with the plug-in rod is provided on the push seat on the other side.
[0022] Preferably, a plurality of elastic bosses are installed on the plug-in rod;
[0023] An elastic buckle groove matched with the elastic convex seat is opened on the groove wall of the plug-in groove.
[0024] Preferably, the plug rod is provided with a slot body slidably connected to the elastic convex seat, the slot body is fixedly connected to an inner spring, and the inner spring is fixedly connected to the elastic convex seat;
[0025] The outer end of the elastic protrusion is a curved end.
[0026] The utility model has the following beneficial effects:
[0027] During operation, the support assembly is pulled close to the support position. The push-to-hold and length-adjusting rods are then pushed deeper into the pipe until the sloped groove contacts the curved head, tensioning as described above. The push-to-hold and sloped groove design ensures that the curved head is firmly seated against the pipe's sidewall beneath the sloped groove's support. This push-to-hold method ensures that the support structure is fully secured to the edge of the pipe welding location, providing support and protection for the welded area and effectively resolving the technical issue of pipe deformation during welding.
[0028] 2. After welding is completed, use the pull rope to pull out the entire device again. This way, the support component can be easily inserted into a certain length of pipe to achieve support, and then it can be easily pushed out after support. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0030] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0031] Figure 2 This is a structural diagram of the support assembly in an embodiment of the present utility model;
[0032] Figure 3 This is a schematic diagram of the connection structure of the drawstring in the embodiment of the present utility model;
[0033] Figure 4 This is a structural diagram of the push-to-close seat plug-in method in an embodiment of the present utility model;
[0034] Figure 5 It is a structural schematic diagram of the elastic protrusion in the embodiment of the utility model.
[0035] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0038] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0039] Example 1
[0040] like Figure 1-5 The device, shown in Figure 1, includes a bimetallic composite pipe support welding anti-deformation device that supports the composite pipe during welding. The anti-deformation mechanism supports the inner wall of the pipe on both sides of the welding position during pipe welding, thereby preventing pipe deformation during welding.
[0041] Specifically, the support and deformation prevention mechanism includes two support components symmetrically arranged on the front and rear sides (the two support components support both sides of the welding position on the pipeline). The specific structure of the support component is:
[0042] The supporting assembly comprises a pushing ring seat 1 , the outer side wall of which is assembled and connected with a plurality of arc-shaped guard plates 2 ; the arc-shaped guard plates 2 are slidably mounted on the pushing ring seat 1 through a spring telescopic structure.
[0043] Specifically, the spring expansion and contraction structure includes a slide rod 61 fixedly connected to the inner sidewall of the curved guard plate 2. The inner end of the slide rod 61 extends through the push ring seat 1. A spring 62 is sleeved on the slide rod 61, with both ends of the spring 62 fixedly connected to the sidewalls of the curved guard plate 2 and the push ring seat 1. During operation, the push ring seat 1 and the curved guard plate 2 are pushed into the pipe by squeezing the curved guard plate 2 inward, inserting it into the pipe, and then pushing it to the supporting position for support.
[0044] At the same time, a curved head 611 is integrally formed at the inner end of the slide rod 61 .
[0045] Correspondingly, the above-mentioned support assembly also includes a tensioning component for tensioning the arc-shaped guard plate 2, and the tensioning component includes a tightening push seat 4, and the tightening push seat 4 is provided with a plurality of slope grooves corresponding to the curved head 611 (that is, the slot position at one end is low, and the slot position at the other end is high), and the curved head 611 is limitedly slid in the slope groove (the shape of the slope groove is arc-shaped); in the process of pushing the tightening push seat 4, the curved head 611 slides in the slope groove (uphill process), and under the push of the slope groove, the arc-shaped guard plate 2 is continuously tightened and pressed against the inner wall of the composite pipe.
[0046] Specifically, as the curved head 611 slides uphill in the slope groove, the slope groove supports the sliding rod 61 and the arc-shaped guard plate 2 toward the outside, so that the arc-shaped guard plate 2 is fully pressed against the inner wall of the pipe.
[0047] The above-mentioned pressing push seat 4 is threadedly connected to a length adjustment rod 5, and the length adjustment rod 5 includes a first rod portion threadedly connected to the pressing push seat 4, and the first rod portion is threadedly connected to the adjustment rod portion (a threaded cavity adapted to the adjustment rod portion is provided on the first rod portion, and the threaded structure on the adjustment rod portion is threaded in the threaded cavity), and the outer end of the adjustment rod portion is fixedly connected to a handle rod.
[0048] By turning the handle bar, the curved head 611 is limited and slides in the slope groove, and the arc-shaped guard plate 2 can be rotated to adjust the support position.
[0049] At the same time, several drawstrings are fixedly assembled and connected to the push ring base 1. Specifically, two drawstrings 3 are hung on the rear side wall of the rear push ring base 1, and two drawstrings 3 are hung on the front side wall of the front push ring base 1 (specifically, a draw ring base 311 is fixedly connected to the push ring base 1, and a draw ring 311 is rotatably connected to the draw ring base 311).
[0050] During the working process, the pull rope 3 is pre-inserted into the pipe (can be matched with a wire, for example) and passed through the other side of the pipe. At this time, the operator pulls the support assembly to the vicinity of the support position, and then pushes the push seat 4-length adjustment rod 5 deep into the pipe until the slope groove contacts the curved head 611 and is tensioned as described above.
[0051] After welding is completed, the entire device is pulled out again using the pull rope 3 (while using the push seat 4 and the length adjustment rod 5 to push the support assembly out, the push seat 4 is firmly pressed and it is not easy to push out the support assembly). With the pull rope 3 method, the curved guard plate 2 is only pulled tightly by the spring 62, making it easy to pull out.
[0052] Example 2
[0053] like Figure 1-5As shown, the aforementioned support assemblies are connected via a plug-in structure. During operation, the support assemblies are inserted from both sides of the pipe and plugged together, ensuring that the two support assemblies are located on both sides of the welding position. Subsequently, the slope groove is pressed against the curved head 611 in the above-mentioned manner, thereby tightening the curved guard plate 2.
[0054] Specifically, the plug-in structure includes a plug-in rod 43 fixedly connected to the push seat 4 on one side; a plug-in slot 42 is provided on the push seat 4 on the other side to cooperate with the plug-in rod 43. A plurality of elastic protrusions 431 are installed on the plug-in rod 43 (the outer end of the elastic protrusion 431 is a curved end).
[0055] The wall of the plug slot 42 is provided with an elastic buckle slot 421 that cooperates with the elastic protrusion 431. The plug rod 43 is provided with a slot body that is slidably connected to the elastic protrusion 431. The slot body is fixedly connected to the inner spring 62, and the inner spring 4311 is fixedly connected to the elastic protrusion 431.
[0056] After the support components on both sides are pulled in by the above-mentioned pull rope 3, the length adjustment rods 5 on both sides are used to push the push seat 4 tightly until the plug rod 43 is inserted into the plug slot 42 on the other side (at this time, the support components are further approached to each other until they are in contact with each other and support at the corresponding position), and the elastic protrusion 431 is elastically squeezed into the slot body to complete the locking. The operator can then rotate and twist the length adjustment rod 5 on one side to achieve synchronous rotation of the support components on both sides and adjust the support position of the support plate, further increasing the support convenience. Ensure that the pipes at the welding position are fully supported on all sides without blind spots.
[0057] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A bimetallic composite pipe support welding anti-deformation device, characterized in that: It includes a support and anti-deformation mechanism for supporting the composite pipe during welding; The support and anti-deformation mechanism includes a support assembly, and the support assembly includes a push ring seat, and the outer side wall of the push ring seat is assembled and connected with a plurality of arc-shaped guard plates; The arc-shaped guard plate is slidably mounted on the push ring seat through a spring telescopic structure; The spring telescopic structure includes a slide rod fixedly connected to the inner side wall of the arc-shaped guard plate, and the inner end of the slide rod passes through the push ring seat; The inner end of the slide rod is integrally formed with a curved head; The support assembly further includes a tensioning component for tensioning the arc-shaped guard plate, the tensioning component including a tightening push seat, the tightening push seat is provided with a plurality of slope grooves corresponding to the curved head, and the curved head is limitedly slid in the slope grooves; During the process of pushing and tightening the push seat, the curved head slides in the slope groove. Under the push of the slope groove, the arc-shaped guard plate is continuously tightened and pressed against the inner wall of the composite pipe.
2. The bimetallic composite pipe support welding anti-deformation device according to claim 1, characterized in that: A spring is sleeved on the slide rod, and two ends of the spring are respectively fixedly connected to the arc-shaped guard plate and the side wall of the push ring seat.
3. The bimetallic composite pipe support welding anti-deformation device according to claim 2, characterized in that: The shape of the slope groove is arc-shaped.
4. The bimetallic composite pipe support welding anti-deformation device according to claim 1, characterized in that: A length adjustment rod is threadedly connected to the push seat, and the length adjustment rod includes a first rod portion threadedly connected to the push seat, the first rod portion is threadedly connected to the adjustment rod portion, and the outer end of the adjustment rod portion is fixedly connected to the handle rod.
5. The bimetallic composite pipe support welding anti-deformation device according to claim 1, characterized in that: A plurality of pull ropes are fixedly assembled and connected to the pushing ring seat.
6. The bimetallic composite pipe support welding anti-deformation device according to claim 1, characterized in that: The support and anti-deformation mechanism includes two support components symmetrically arranged on the front and rear sides; The support components are connected via a plug-in structure.
7. The bimetallic composite pipe support welding anti-deformation device according to claim 6, characterized in that: The plug-in structure includes a plug-in rod fixedly connected to a push seat on one side; A plug-in slot matched with the plug-in rod is provided on the push seat on the other side.
8. The bimetallic composite pipe support welding anti-deformation device according to claim 7, characterized in that: A plurality of elastic protrusions are installed on the plug-in rod; An elastic buckle groove matched with the elastic convex seat is opened on the groove wall of the plug-in groove.
9. The bimetallic composite pipe support welding anti-deformation device according to claim 8, characterized in that: The plug rod is provided with a slot body slidably connected to the elastic convex seat, the slot body is fixedly connected to an inner spring, and the inner spring is fixedly connected to the elastic convex seat; The outer end of the elastic protrusion is a curved end.