Adjustable beam supporting device tool

By designing an adjustable crossbeam support device tooling and using a hydraulic device and screw rod to adjust the crossbeam, the support adaptability problem of subway underframes with different contours was solved, stable support and welding control were achieved, and production efficiency and underframe surface protection were improved.

CN223353373UActive Publication Date: 2025-09-19ZHENGZHOU MINGTAI TRANSPORTATION NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422636172.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-19
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the prior art, subway underframes with different profiles require different avoidance areas, and the same tool cannot be used to stably support and adapt to subway underframes with different profiles, resulting in heavy workload and low efficiency for workers.

Method used

An adjustable crossbeam support device tooling was designed, which includes a main longitudinal beam, a hydraulic gantry and an adjustable crossbeam. Through the combination of a hydraulic device and a screw rod, the crossbeam can be adjusted and fixed to adapt to subway underframes with different contours.

Benefits of technology

It achieves stable support for subway underframes with different contours, reduces workload, improves work efficiency, avoids scratches on the underframe surface, and controls welding deformation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223353373U_ABST
    Figure CN223353373U_ABST
Patent Text Reader

Abstract

The utility model discloses an adjustable cross beam supporting device tool which comprises a main longitudinal beam and a hydraulic portal frame, the main longitudinal beam comprises a left main longitudinal beam and a right main longitudinal beam, the left main longitudinal beam and the right main longitudinal beam are arranged side by side in parallel, and the distance between the left main longitudinal beam and the right main longitudinal beam is matched with the width of a subway chassis to be machined. Stand columns at the left end and the right end of the hydraulic portal frame are arranged on a left main longitudinal beam and a right main longitudinal beam respectively, an adjustable cross beam is arranged between the left main longitudinal beam and the right main longitudinal beam, and screw rods capable of being adjusted up and down are evenly distributed on the adjustable cross beam. According to the utility model, the screw rods are uniformly distributed on the adjustable cross beam, so that the subway chassis can be stably and effectively supported by adjusting the screw rods at the corresponding positions when the subway chassis with different profiles is produced, and the production of cross beams with different profiles is reduced; and the adjustability is high, and the support of the deformation position can be adjusted at the position where the welding is easy to deform, so that the deformation amount of the welding underframe is controlled.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to an adjustable tool, in particular to an adjustable beam support device tool. Background Art

[0002] During the production process of subway underframes, a stable dedicated support is required to support the subway underframe so that welding operations can be carried out after the subway underframe is placed on it. In addition, different contours of subway underframes require different places to avoid and weld. This requires a subway underframe tooling with good versatility to place the subway underframe so that it can adapt to the support of subway underframes with different contours, ensure the stability of the underframe support, reduce the workload of the staff, and improve work efficiency. In positions where welding is prone to deformation, the support at the deformed position can also be adjusted to control the deformation of the welded underframe. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in the prior art, different places on subway underframes with different contours need to be avoided, so how to use the same tool to support and place subway underframes with different contours.

[0004] In order to solve the above technical problems, the present invention provides a technical solution:

[0005] A tooling for an adjustable crossbeam support device includes a main longitudinal beam and a hydraulic gantry, wherein the main longitudinal beam includes a left main longitudinal beam and a right main longitudinal beam, the left main longitudinal beam and the right main longitudinal beam are arranged side by side in parallel, the distance between the left main longitudinal beam and the right main longitudinal beam matches the width of the subway underframe to be processed, the left and right end columns of the hydraulic gantry are respectively arranged on the left main longitudinal beam and the right main longitudinal beam, an adjustable crossbeam is arranged between the left main longitudinal beam and the right main longitudinal beam, and the adjustable crossbeam is evenly distributed with spiral rods that can be adjusted up and down.

[0006] Furthermore, threaded holes are evenly distributed on the adjustable crossbeam, and the spiral rod is arranged in each threaded hole.

[0007] Furthermore, a nut is provided on the top of the spiral rod, a nylon block is provided on the nut, and a pin hole is provided on the side wall of the nut to facilitate the upward and downward adjustment of the spiral rod.

[0008] Furthermore, square steel rails are provided on the left main longitudinal beam and the right main longitudinal beam on the sides opposite to each other, and the square steel rails are horizontally connected.

[0009] Pulleys are provided on both columns of the hydraulic gantry, and the pulleys on the two columns are respectively arranged on the corresponding square steel rails. The hydraulic gantry slides on the square steel rails using the pulleys, and limit blocks are provided at both ends of the two square steel rails to prevent the gantry from falling off the square steel rails when sliding on the square steel rails.

[0010] A hydraulic device and a telescopic pressure arm with a rolling component are provided on the crossbeam of the hydraulic gantry. The hydraulic device controls the rolling component to drive the telescopic pressure arm to reciprocate on the crossbeam.

[0011] The pulley slides on the square steel track in the longitudinal direction, and the rolling assembly slides on the gantry in the transverse direction, ensuring that each position can be pressed by the telescopic pressure arm during the production process.

[0012] Furthermore, T-slot tables are provided on the upper end surfaces of the left main longitudinal beam and the right main longitudinal beam. When welding the T-slot tables, the flatness thereof is first checked and then the T-slot tables are welded.

[0013] Each of the T-slotted tables is provided with a pressing component, and each of the pressing components is provided with a downwardly telescopic pressing arm and an inwardly telescopic pressing device.

[0014] Furthermore, the two ends of the adjustable crossbeam are respectively arranged on the corresponding T-slot table, and oblong holes are provided at both ends of the adjustable crossbeam. The adjustable crossbeam is fixed to the left main longitudinal beam and the right main longitudinal beam by means of bolts through the oblong holes and the T-slots.

[0015] Furthermore, the T-slots on the T-slot table are arranged in a longitudinal direction, which facilitates the distribution and installation of the adjustable beams.

[0016] The beneficial effects of the utility model are:

[0017] 1. The adjustable crossbeam in the utility model is evenly distributed with spiral rods, which can be adjusted according to the shape of the workpiece. It is suitable for subway underframes with different contours. That is, when producing subway underframes with different contours, the spiral rods at the corresponding positions can be adjusted to stably and effectively support the subway underframe, reducing the production of beams with different contours.

[0018] 2. In the present invention, a nylon block is provided on the spiral rod, which not only ensures a close fit between the subway chassis and the spiral rod, but also prevents the subway chassis from being bumped and scratched on the surface of the subway chassis.

[0019] 3. During the production process of subway underframes, the utility model has strong versatility in the placement of subway underframes, can adapt to the avoidance of various positions, and ensure the stability of the underframe support; and has strong adjustability. At positions where welding is prone to deformation, the support at the deformed position can be adjusted, thereby controlling the deformation of the welded underframe.

[0020] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only partial schematic diagrams of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a structural diagram of an adjustable beam support device tooling of the utility model;

[0023] Figure 2 for Figure 1 Diagram showing the positional relationship between the left main longitudinal beam, right main longitudinal beam, square steel rails and adjustable crossbeam;

[0024] Figure 3 for Figure 2 Schematic diagram of the structure of the adjustable crossbeam.

[0025] In the figure, 1-left main longitudinal beam, 2-right main longitudinal beam, 3-square steel track, 4-cross beam, 5-column, 6-pulley, 7-hydraulic device, 8-rolling component, 9-telescopic pressure arm, 10-T-slot, 11-pressing arm, 12-tensioner, 13-adjustable cross beam, 14-oblong hole, 15-threaded hole, 16-nut, 17-screw rod, 18-pin shaft hole, 19-connecting rod. DETAILED DESCRIPTION

[0026] The following describes embodiments of the present invention in more detail with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.

[0027] In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0028] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0029] Example 1

[0030] like Figure 1-3 As shown: an adjustable crossbeam support device tooling, including main longitudinal beams and a hydraulic gantry. The main longitudinal beams include a left main longitudinal beam 1 and a right main longitudinal beam 2. The left main longitudinal beam 1 and the right main longitudinal beam 2 are arranged side by side and parallel, and the left main longitudinal beam 1 and the right main longitudinal beam 2 are connected together by a connecting rod 19. The distance between the left main longitudinal beam 1 and the right main longitudinal beam 2 matches the width of the subway underframe to be processed. The length of the left main longitudinal beam 1 and the right main longitudinal beam 2 are both 26 meters.

[0031] Square steel rails 3 are provided on the left and right main longitudinal beams 1 and 2 on the opposite sides. As the rails of the gantry, the square steel rails 3 are horizontally connected and the length of the square steel rails 3 is 27 meters. Limit blocks are provided at both ends of each square steel rail 3.

[0032] The hydraulic gantry includes a crossbeam 4 and two columns 5. Both columns 5 are provided with two pulleys 6 arranged on the same horizontal line. The pulleys 6 are respectively arranged on corresponding square steel rails 3. The hydraulic gantry slides on the square steel rails 3 using the pulleys 6.

[0033] A hydraulic device 7 and a telescopic pressure arm 9 with a rolling component 8 are provided on the crossbeam 4 . The hydraulic device 7 controls the rolling component 8 to drive the telescopic pressure arm 9 to reciprocate on the crossbeam 4 .

[0034] The pulley 6 slides on the square steel track 3 in the longitudinal direction, and the rolling component 8 slides on the gantry in the transverse direction, ensuring that each position can be pressed by the telescopic pressure arm 9 during the production process.

[0035] T-slot 10 tables are welded on the upper end faces of the left main longitudinal beam 1 and the right main longitudinal beam 2, and longitudinally arranged T-slot 10 is arranged on the T-slot 10 table. Each T-slot 10 table is longitudinally distributed with a clamping component, and each clamping component is provided with a downward-extending clamping arm 11 and an inward-extending tensioner 12.

[0036] Both ends of the adjustable crossbeam 13 are provided with oblong holes 14 , and the two ends of the adjustable crossbeam 13 are fixed to the left main longitudinal beam 1 and the right main longitudinal beam 2 respectively by bolts passing through the oblong holes 14 and the T-slots 10 on the T-slot 10 platform.

[0037] The adjustable crossbeam 13 is evenly distributed with threaded holes 15, and a screw rod 17 with a nut 16 is provided in each threaded hole 15. The side wall of the nut 16 is provided with a pin hole 18 for conveniently adjusting the screw rod 17 up and down. When adjusting the height of the screw rod 17, the pin is placed into the corresponding pin hole 18, and the pin is rotated to rotate the screw rod 17 so as to adjust the height of the screw rod 17.

[0038] The adjustable crossbeam 4 of the present invention is evenly distributed with spiral rods 17. The spiral rods 17 on the crossbeam 4 can be adjusted according to the shape of the workpiece, and is suitable for subway underframes with different profiles. That is, when producing subway underframes with different profiles, the spiral rods 17 at corresponding positions can be adjusted to stably and effectively support the subway underframe, reducing the production of crossbeams 4 with different profiles. The utility model has strong versatility and can adapt to avoidance in various positions to ensure the stability of the underframe support. In addition, the utility model has strong adjustability. At positions where welding is prone to deformation, the height of the spiral rods 17 at the deformed position can be adjusted to control the deformation of the welded underframe.

[0039] When working, first laser cut a corresponding cross-section template of the subway underframe, and place it on an adjustable crossbeam 13, then adjust the height of the spiral rod 17 according to the contour of the cross-section template so that it can stably support the cross-section template, and then use the same method to adjust the remaining adjustable crossbeams 13 one by one. Only after all adjustments are made can the subway underframe be placed. After the subway underframe is placed, the clamping arm 11 that extends downward and upward and the tightening device 12 that extends inward are used to fix the two ends of the subway underframe. After fixation, the gantry is moved according to the required welding position. After reaching the predetermined position, the hydraulic device 7 is used to control the rolling component 8 to drive the pressure arm to move to the position where it needs to be fixed on the crossbeam 4, and the pressure arm of the rolling component 8 is used to clamp and fix the top of the subway underframe, which is convenient for subsequent processing of the subway underframe. Example 2

[0040] The difference from the first embodiment is that a nylon block is provided on the nut 16, which not only ensures the close fit between the subway chassis and the spiral rod 17, but also prevents the subway chassis from being bumped and scratched.

[0041] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are readily apparent to those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the appended claims.

Claims

1. An adjustable crossbeam support device tooling, including a main longitudinal beam and a hydraulic gantry, characterized by: The main longitudinal beams include a left main longitudinal beam and a right main longitudinal beam, and the left main longitudinal beam and the right main longitudinal beam are arranged side by side in parallel. The left and right end columns on the hydraulic gantry are respectively arranged on the left main longitudinal beam and the right main longitudinal beam. An adjustable cross beam is arranged between the left main longitudinal beam and the right main longitudinal beam, and spiral rods that can be adjusted up and down are evenly distributed on the adjustable cross beam.

2. The adjustable beam support device according to claim 1, characterized in that: A nut is provided on the top of the spiral rod, a nylon block is provided on the nut, and a pin hole for conveniently adjusting the spiral rod is provided on the side wall of the nut.

3. The adjustable beam support device according to claim 2, characterized in that: Square steel tracks are provided on the left and right main longitudinal beams on the opposite sides thereof, pulleys are provided on the two columns on the hydraulic gantry, the pulleys on the two columns are respectively provided on the corresponding square steel tracks, limiting blocks are provided at both ends of the two square steel tracks, and a hydraulic device and a telescopic pressure arm with a rolling component are provided on the crossbeam on the hydraulic gantry.

4. The adjustable beam support device according to claim 3, characterized in that: The upper end surfaces of the left main longitudinal beam and the right main longitudinal beam are both provided with T-slot tables, each of the T-slot tables is provided with a clamping component, and each of the clamping components is provided with a downwardly extending clamping arm and an inwardly extending tensioner.

5. The adjustable beam support device according to claim 4, characterized in that: The two ends of the adjustable crossbeam are respectively arranged on the corresponding T-slot table. Both ends of the adjustable crossbeam are provided with oblong holes. The adjustable crossbeam is fixed to the left main longitudinal beam and the right main longitudinal beam by bolts through the oblong holes and the T-slots.

6. The adjustable beam support device according to claim 5, characterized in that: The T-slots on the T-slot table are arranged in a longitudinal direction.