Overlap welding tool for crawler belt beam of excavator
By designing an excavator crawler beam lap welding tooling including a positioning seat and multiple positioning blocks, the problem of inaccurate welding position caused by the unreasonable design of existing tooling is solved, precise positioning and efficient welding of the crawler beam are achieved, the overall performance is improved and resources are saved.
Patent Information
- Application Number
- CN202422648999.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The design of existing excavator crawler beam lap welding fixture is unreasonable, resulting in the position of the positioning block unable to meet actual needs, affecting the welding quality and overall performance.
A track beam lap welding fixture for excavators is designed, which includes components such as a positioning seat, a track beam, a first rib plate positioning block, and a first bending plate positioning block. Through the mutual cooperation of these components, the track beam can be accurately positioned and fixed, reducing the welding adjustment time and improving the welding efficiency and accuracy.
The precise positioning of the crawler beam is achieved, ensuring the accurate position during welding, improving the welding quality and overall performance, saving the number of tooling used, and reducing site requirements.
Smart Images

Figure CN223353379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of excavators, in particular to a lap welding tool for crawler beams of excavators. Background Art
[0002] Excavators are essential construction machinery used in construction projects. They use their buckets to dig up material above or below the surface and then load it onto transport vehicles or unload it at a stockpile. The excavator's crawler frame is the primary structural component that bears the excavator's operating load and deadweight.
[0003] At present, due to the unreasonable design of the tooling in the excavator track beam welding tooling, the position of the positioning block cannot meet the actual needs, resulting in inaccurate positions of various components during the welding process, affecting the welding quality and the overall performance of the excavator track beam. Utility Model Content
[0004] In view of the above-mentioned defects or deficiencies in the prior art, the present application aims to provide an excavator crawler beam lap welding tooling, comprising a base, a positioning seat is assembled at the front end of the upper part of the base, and a crawler beam is assembled at the left and right ends of the positioning seat, a first rib plate positioning block is provided on the side of the positioning seat, a first bending plate positioning block is provided on the left and right ends of the side of the first rib plate positioning block, a first side plate positioning block is provided on the side of the first rib plate positioning block, a second rib plate positioning block is provided on the side of the first side plate positioning block, a second bending plate positioning block is provided on the left and right ends of the side of the second rib plate positioning block, a second side plate positioning block is provided on the side of the second rib plate positioning block, and a tail positioning seat is provided on the side of the second side plate positioning block.
[0005] Preferably, the positioning seat is installed in the front above the base, and the crawler beam is symmetrically installed on the left and right ends of the positioning seat. By installing the crawler beam on one positioning seat, the use of a set of tooling is reduced, thereby saving space.
[0006] Preferably, the first bending plate positioning block is symmetrically installed at the left and right ends of the side of the first rib plate positioning block. The first bending plate positioning block cooperates with the first rib plate positioning block to limit its freedom in space and prevent displacement during welding.
[0007] Preferably, the first side plate positioning block is installed on one side of the first rib plate positioning block.
[0008] Preferably, the second bending plate positioning block is symmetrically installed at the left and right ends of the side of the second rib plate positioning block. The second bending plate positioning block cooperates with the second rib plate positioning block to limit its freedom in space and prevent displacement during welding.
[0009] Preferably, the second side plate positioning block is installed on one side of the second rib plate positioning block, and the tail positioning seat is installed on one side of the second side plate positioning block. Beneficial effects
[0010] 1. The crawler beam lap welding fixture of the excavator is equipped with a positioning seat and a crawler beam. The crawler beam is symmetrically installed at the front, rear, left and right ends of the positioning seat, so that the left and right crawler beams can be manufactured on one fixture. At the same time, by using the symmetrical positioning seat of the motor head, the consistency of the product dimensions of the left and right parts is ensured, reducing the use of one set of fixtures and thus saving space.
[0011] 2. The crawler beam lap welding fixture of the excavator is provided with a first rib plate positioning block, a first bending plate positioning block, a first side plate positioning block, a second rib plate positioning block, a second bending plate positioning block, a second side plate positioning block and a tail positioning seat. By using the mutual cooperation between them, the rib plate can be accurately positioned by the first rib plate positioning block and the second rib plate positioning block, and the first bending plate positioning block and the second bending plate positioning block can be used as auxiliary positioning points to help workers complete the welding work more accurately and improve the efficiency and accuracy of welding. Due to the accuracy of the first side plate positioning block and the second side plate positioning block, the adjustment and calibration time before welding can be significantly reduced, the welding efficiency is improved, and the position of the tail can be ensured to be accurate during the welding process. The tail positioning seat can ensure the accurate position of the tail. Therefore, during the welding process, its components are accurately placed in the predetermined position to ensure the structural integrity and functional realization of the entire crawler beam, thereby limiting its degree of freedom in space and ensuring its position to be accurate during welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the utility model from above;
[0016] Figure 4 It is a right side structural schematic diagram of the utility model.
[0017] In the figure: 1. base; 2. positioning seat; 3. crawler beam; 4. first rib plate positioning block; 5. first bending plate positioning block; 6. first side plate positioning block; 7. second rib plate positioning block; 8. second bending plate positioning block; 9. second side plate positioning block; 10. tail positioning seat. DETAILED DESCRIPTION
[0018] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the relevant utility model and are not intended to limit the utility model. It should also be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings.
[0019] The drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.
[0020] See also Figure 1-4 The excavator crawler beam lap welding tooling includes a base 1, a positioning seat 2 is assembled on the front end of the upper part of the base 1, and a crawler beam 3 is assembled on the left and right ends of the positioning seat 2. A first rib plate positioning block 4 is provided on the side of the positioning seat 2, and a first bending plate positioning block 5 is provided on the left and right ends of the first rib plate positioning block 4. A first side plate positioning block 6 is provided on the side of the first rib plate positioning block 4, and a second rib plate positioning block 7 is provided on the side of the first side plate positioning block 6. A second bending plate positioning block 8 is provided on the left and right ends of the second rib plate positioning block 7, a second side plate positioning block 9 is provided on the side of the second rib plate positioning block 7, and a tail positioning seat 10 is provided on the side of the second side plate positioning block 9.
[0021] Among them, the positioning seat 2 is installed in the front above the base 1, and the crawler beam 3 is symmetrically installed on the left and right ends of the side of the positioning seat 2. By installing the crawler beam 3 on one positioning seat 2, the use of a set of tooling is reduced, thereby saving space.
[0022] Among them, the first bending plate positioning block 5 is symmetrically installed on the left and right ends of the side of the first rib plate positioning block 4. The first bending plate positioning block 5 cooperates with the first rib plate positioning block 4 to limit its freedom in space and prevent displacement during welding.
[0023] The first side plate positioning block 6 is installed on one side of the first rib plate positioning block 4 .
[0024] Among them, the second bending plate positioning block 8 is symmetrically installed on the left and right ends of the side of the second rib plate positioning block 7. The second bending plate positioning block 8 cooperates with the second rib plate positioning block 7 to limit its freedom in space and prevent displacement during welding.
[0025] The second side plate positioning block 9 is installed on one side of the second rib plate positioning block 7 , and the tail positioning seat 10 is installed on one side of the second side plate positioning block 9 .
[0026] When in use, by setting the positioning seat 2 and the crawler beam 3, the crawler beam 4 is symmetrically installed on the front, rear, left and right ends of the positioning seat 2, so that the left and right crawler beams 3 can be made on one tool. At the same time, by using the symmetrical positioning seat 2 of the motor head, the consistency of the size of the left and right products is ensured, the use of a set of tooling is reduced, thereby saving space. By setting the first rib plate positioning block 4, the first bending plate positioning block 5, the first side plate positioning block 6, the second rib plate positioning block 7, the second bending plate positioning block 8, the second side plate positioning block 9 and the tail positioning seat 10, and utilizing the mutual cooperation between them, the rib plate can be accurately positioned by the first rib plate positioning block 4 and the second rib plate positioning block 7. The first bending plate positioning block 5 and the second bending plate positioning block 8 can be used as auxiliary positioning points to help workers complete welding work more accurately and improve welding efficiency and accuracy. Due to the accuracy of the first side plate positioning block 6 and the second side plate positioning block 9, the adjustment and calibration time before welding can be significantly reduced, the welding efficiency can be improved, and its position during the welding process can be ensured to be accurate. The tail positioning seat 10 can ensure the accurate position of the tail. Therefore, during the welding process, its components are accurately placed in the predetermined position to ensure the structural integrity and function of the entire crawler beam, thereby limiting its freedom in space and ensuring its position during welding to be accurate.
[0027] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the utility model disclosed in this application is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the concept of the utility model. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. An excavator crawler beam lap welding tool, comprising a base (1), characterized in that: A positioning seat (2) is assembled at the front end of the upper part of the base (1), and track beams (3) are assembled at the left and right ends of the side of the positioning seat (2). A first rib plate positioning block (4) is arranged on the side of the positioning seat (2), and first bending plate positioning blocks (5) are arranged on the left and right ends of the side of the first rib plate positioning block (4). A first side plate positioning block (6) is arranged on the side of the first rib plate positioning block (4), and a second rib plate positioning block (7) is arranged on the side of the first side plate positioning block (6). A second bending plate positioning block (8) is arranged on the left and right ends of the side of the second rib plate positioning block (7), and a second side plate positioning block (9) is arranged on the side of the second rib plate positioning block (7), and a tail positioning seat (10) is arranged on the side of the second side plate positioning block (9).
2. The excavator crawler beam lap welding tool according to claim 1, characterized in that: The positioning seat (2) is installed in the front above the base (1), and the crawler beam (3) is symmetrically installed at the left and right ends of the side of the positioning seat (2). By installing the crawler beam (3) on one positioning seat (2), the use of a set of tooling is reduced, thereby saving space.
3. The excavator crawler beam lap welding tool according to claim 1, characterized in that: The first bending plate positioning blocks (5) are symmetrically mounted on the left and right ends of the side of the first rib plate positioning block (4). The first bending plate positioning blocks (5) cooperate with the first rib plate positioning block (4) to limit its degree of freedom in space and prevent displacement during welding.
4. The excavator crawler beam lap welding tool according to claim 1, characterized in that: The first side plate positioning block (6) is installed on one side of the first rib plate positioning block (4).
5. The excavator crawler beam lap welding tool according to claim 1, characterized in that: The second bending plate positioning blocks (8) are symmetrically mounted on the left and right ends of the side of the second rib plate positioning block (7). The second bending plate positioning blocks (8) cooperate with the second rib plate positioning block (7) to limit its degree of freedom in space and prevent displacement during welding.
6. The excavator crawler beam lap welding tool according to claim 1, characterized in that: The second side plate positioning block (9) is installed on one side of the second rib plate positioning block (7), and the tail positioning seat (10) is installed on one side of the second side plate positioning block (9).