Arc welding clamp for instrument cross beam
By designing an arc welding fixture for instrument beams and utilizing the cooperation of sliding bearing seats and rotating shafts, precise positioning and angle adjustment of the beam and the instrument beam are achieved, solving the problem of insufficient welding accuracy in the existing technology and improving the accuracy and efficiency of arc welding.
Patent Information
- Application Number
- CN202422725748.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the prior art, when welding beam sections at different angles on the outside of the beam, flipping the beam affects the welding accuracy between the beam assembly and the beam sections, and cannot support arc welding between the cross-column assembly and the cross-column sections.
An arc welding fixture for instrument beams was designed, which included a fixture frame, an end plate mounting frame, a positioning plate, a mounting plate and a fixture. Through the cooperation of a sliding bearing seat, a rotating shaft and a shift block, precise positioning and angle adjustment of the beam were achieved, ensuring that the beam was arc welded in accordance with the external angle of the instrument beam.
The accuracy of arc welding is improved, which facilitates the unified arc welding of multiple groups of beams, reduces the workload, and improves the accuracy and efficiency of welding.
Smart Images

Figure CN223353387U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing, in particular to an arc welding fixture for an instrument beam. Background Art
[0002] The dashboard crossbeam is an important component of the vehicle's internal structure, ensuring its stability and safety. It is mainly used to carry electronic components and improve the vehicle's shock absorption and collision safety. The dashboard crossbeam provides fixation and support for the instrument panel, control panel and other instruments. The crossbeam assembly requires the assistance of arc welding fixtures during the assembly process.
[0003] In the prior art, for example, the patent with publication number CN217475193U discloses a special fixture for welding automobile instrument panel crossbeams, comprising a segmented workbench, wherein the lower end outer surface of the segmented workbench is fixedly mounted with support rods near the four corners, the outer surface of one side of the segmented workbench is fixedly mounted with a fixing rod, the upper end outer surface of the limit plate is fixedly mounted with a U-shaped seat, the upper end outer surface of the U-shaped seat is movably mounted with two bolts, and the upper ends of the two bolts are movably mounted with rotating shafts, and an arc-shaped clamping block is fixedly mounted between the two rotating shafts.
[0004] The above structure facilitates flipping of the crossbeam through the arc-shaped clamping block to achieve multi-faceted welding of the crossbeam, but it is necessary to weld crossbeam parts at different angles on the outside of the crossbeam. Flipping the crossbeam affects the welding accuracy between the crossbeam assembly and the crossbeam parts, and cannot support arc welding between the cross-column assembly and multiple groups of cross-column parts. Utility Model Content
[0005] In view of this, the purpose of the present invention is to propose an arc welding fixture for an instrument crossbeam to solve the problem of welding crossbeam parts at different angles on the outside of the crossbeam, flipping the crossbeam affecting the welding accuracy between the crossbeam assembly and the crossbeam parts, and being unable to support arc welding between the crosscolumn assembly and the crosscolumn parts.
[0006] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod.
[0007] Preferably, a sliding groove is provided inside the mounting plate, and the bearing seat is slidably mounted inside the sliding groove.
[0008] Preferably, there are at least three groups of the mounting plate, and two adjacent groups of clamp members are arranged in a mirror-symmetrical manner with respect to the center of the mounting plate.
[0009] Preferably, a slot corresponding to the shift block is provided around the inside of the engaging block, and the slot is arc-shaped.
[0010] Preferably, threaded holes are equidistantly provided inside the positioning plate, and fastening bolts are passed through between the positioning plate and the mounting plate.
[0011] Preferably, the clamp frame is an annular structure, and the clamp frame and the mounting plate are both square steel components.
[0012] The beneficial effects of the present invention are as follows: when arc welding is required, multiple groups of clamp parts correspond to different beam divisions, first slide the position of the bearing seat on the mounting plate, and after determining the position, press the two adjacent groups of shift blocks closer to each other, and the ends of the two groups of shift blocks are disengaged from the engaging blocks in the outer shell, and then rotate the rotating shaft, adjust to the appropriate angle and release the shift blocks, and under the compression of the compression spring, one end of the shift block re-engages with the engaging block to limit the angle of the telescopic rod, and finally the beam division is assembled inside the clamping claw so that the beam division corresponds to the external angle of the instrument beam for arc welding, without moving the instrument beam assembly, which can improve the accuracy of arc welding and facilitate unified arc welding of multiple groups of beam divisions. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the utility model from above;
[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the side section structure at AA in the middle;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamp of the present invention.
[0018] The markings in the figure are: 1. Clamp frame; 2. Positioning plate; 3. End plate mounting bracket; 4. Through hole; 5. Mounting plate; 6. Slide groove; 7. Clamp part; 8. Clamping claw; 9. Bearing seat; 10. Rotating shaft; 11. Housing; 12. Telescopic rod; 13. Shift block; 14. Compression spring; 15. Engaging block; 16. Threaded hole; 17. Fastening bolt. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0020] like Figure 1 、 Figure 2 and Figure 3As shown, an arc welding fixture for an instrument beam comprises a fixture frame 1, both ends of the fixture frame 1 are fixedly mounted with end plate mounting brackets 3, the interior of the end plate mounting brackets 3 is provided with through holes 4, the through holes 4 are used to accommodate the two ends of the instrument beam, a positioning plate 2 is fixedly mounted on the top of the fixture frame 1, multiple groups of mounting plates 5 are detachably mounted on the positioning plate 2, two groups of fixtures 7 are slidably mounted on the mounting plates 5, the fixtures 7 are used to separate the beams for arc welding with the instrument beam; the fixtures 7 comprise a bearing seat 9 slidably mounted on the mounting plate 5, a housing 11 is fixedly mounted on one side of the bearing seat 9 , and the inside of the bearing seat 9 is penetrated by a rotating shaft 10, one end of the rotating shaft 10 passes through the inside of the shell 11, and two groups of locking blocks 15 are installed on the outside of the rotating shaft 10, one group of locking blocks 15 is located in the shell 11, and the other group of locking blocks 15 is installed at one end of the rotating shaft 10, and the outside of the locking block 15 in the shell 11 is engaged with two groups of shift blocks 13, both groups of shift blocks 13 are rotatably installed on one side of the bearing seat 9, and a compression spring 14 is connected between the two groups of shift blocks 13; a telescopic rod 12 is fixedly installed on the outside of the rotating shaft 10, and a clamping claw 8 is fixedly installed on the top of the telescopic rod 12.
[0021] In this embodiment, when arc welding is required, first slide the bearing seat 9 on the mounting plate 5. After determining the position, press the two adjacent groups of shift blocks 13 closer to each other, and the ends of the two groups of shift blocks 13 are disengaged from the locking blocks 15 in the housing 11. Then rotate the rotating shaft 10 and adjust it to a suitable angle. Release the shift block 13. Under the compression of the compression spring 14, one end of the shift block 13 re-engages with the locking block 15 to limit the angle of the telescopic rod 12. Finally, the beam is divided and assembled inside the clamping jaw 8 so that the beam is divided into an angle corresponding to the external angle of the instrument beam for arc welding. This can improve the accuracy of arc welding and facilitate unified arc welding of multiple groups of beams.
[0022] As an implementation method, Figure 4 As shown, a slide groove 6 is provided inside the mounting plate 5 , and the bearing seat 9 is slidably mounted inside the slide groove 6 .
[0023] In this embodiment, the number of mounting plates 5 and fixtures 7 is determined based on the number of beams that need to be arc welded. After the beams are divided, the position of the bearing seat 9 on the mounting plate 5 is moved to weld beams of different lengths with the instrument beams.
[0024] As an implementation method, Figure 4 As shown, there are at least three groups of mounting plates 5 , and two adjacent groups of clamp members 7 are arranged in a mirror-symmetrical manner with respect to the center of the mounting plate 5 .
[0025] In this embodiment, by positioning between multiple sets of mounting plates 5 and positioning plates 2, arc welding can be performed at different positions of the instrument beam, and the mirror-image clamp 7 is suitable for arc welding at different angles outside the instrument beam.
[0026] As an implementation method, Figure 4 As shown, a slot corresponding to the shift block 13 is formed around the inside of the engaging block 15 , and the slot is in an arc shape.
[0027] In this embodiment, by pressing two adjacent groups of shift blocks 13 together, the ends of the two groups of shift blocks 13 are disengaged from the locking blocks 15 in the housing 11, and then the rotating shaft 10 is rotated to adjust to a suitable angle, and the shift blocks 13 are released. Under the compression of the compression spring 14, one end of the shift block 13 re-engages with the locking block 15 to limit the angle of the telescopic rod 12. The arc-shaped slot can facilitate the separation and combination of the shift block 13 and the locking block 15 to avoid jamming.
[0028] As an implementation method, Figure 1 、 Figure 2 As shown, threaded holes 16 are equidistantly provided inside the positioning plate 2 , and fastening bolts 17 pass through between the positioning plate 2 and the mounting plate 5 .
[0029] In this embodiment, multiple groups of positioning threaded holes 16 facilitate quick switching and installation of the mounting plate 5 and the clamp parts 7 on the mounting plate 5; when it is necessary to increase the mounting plate 5, the fastening bolts 17 passing through the positioning plate 2 and the mounting plate 5 are used for connection, so that the number of mounting plates 5 is determined according to the number of beams that need to be arc welded, and multiple groups of beams can be clamped correspondingly to the instrument beam assembly at the same time.
[0030] As an implementation method, Figure 1 As shown, the clamp frame 1 is arranged in a ring structure, and the clamp frame 1 and the mounting plate 5 are both square steel components.
[0031] In this embodiment, the annular clamp frame 1 facilitates arc welding at different positions on the outside of the instrument beam. At the same time, the clamp frame 1 and the mounting plate 5 are made of square steel to increase the overall structural strength.
[0032] Working principle: When in use, first insert the two ends of the instrument beam to be welded into the through holes 4 opened in the end plate mounting frame 3 respectively, divide the beams into the number according to the number of arc welding, determine the number of mounting plates 5 and fixtures 7, and make adaptive adjustments between the mounting plates 5 and the fixture frame 1 to increase or decrease; when arc welding is required, first slide the position of the bearing seat 9 on the mounting plate 5, and after determining the position, press the two adjacent groups of shift blocks 13 to move closer to each other, and the ends of the two groups of shift blocks 13 will be disengaged from the engaging blocks 15 in the housing 11, and then Manually move the telescopic rod 12 or rotate the other set of engaging blocks 15 at one end of the rotating shaft 10, rotate along the rotating shaft 10, adjust to a suitable angle, loosen the shift block 13, and under the compression of the compression spring 14, one end of the shift block 13 re-engages with the engaging block 15 to limit the angle of the telescopic rod 12. Finally, the beam is divided and assembled inside the clamping jaw 8 so that the beam is divided into corresponding angles with the external angles of the instrument beam, and then arc welding is performed. This can improve the accuracy of arc welding, facilitate unified arc welding of multiple groups of beams, and reduce workload.
[0033] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0034] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. An arc welding fixture for an instrument beam, comprising a fixture frame (1), end plate mounting brackets (3) fixedly mounted at both ends of the fixture frame (1), a through hole (4) being provided inside the end plate mounting bracket (3), the through hole (4) being used to accommodate the two ends of the instrument beam, and characterized in that: A positioning plate (2) is fixedly mounted on the top of the clamp frame (1), and a plurality of mounting plates (5) are detachably mounted on the positioning plate (2). Two sets of clamp members (7) are slidably mounted on the mounting plate (5), and the clamp members (7) are used to divide the beam into arc welding with the instrument beam; the clamp member (7) includes a bearing seat (9) slidably mounted on the mounting plate (5), a housing (11) is fixedly mounted on one side of the bearing seat (9), and a rotating shaft (10) is passed through the interior of the bearing seat (9), and one end of the rotating shaft (10) passes through the interior of the housing (11). Two groups of engaging blocks (15) are installed on the outside of the rotating shaft (10), one group of engaging blocks (15) is located in the housing (11), and the other group of engaging blocks (15) is installed at one end of the rotating shaft (10). Two groups of shifting blocks (13) are engaged with the outside of the engaging blocks (15) in the housing (11), and both groups of shifting blocks (13) are rotatably installed on one side of the bearing seat (9), and a compression spring (14) is connected between the two groups of shifting blocks (13); a telescopic rod (12) is fixedly installed on the outside of the rotating shaft (10), and a clamping claw (8) is fixedly installed on the top of the telescopic rod (12).
2. The arc welding fixture for instrument beam according to claim 1, characterized in that: A sliding groove (6) is provided inside the mounting plate (5), and the bearing seat (9) is slidably mounted inside the sliding groove (6).
3. The arc welding fixture for instrument beam according to claim 1, characterized in that: There are at least three groups of the mounting plates (5), and two adjacent groups of clamp members (7) are arranged in a mirror-symmetrical manner with respect to the center of the mounting plate (5).
4. The arc welding fixture for instrument beam according to claim 1, characterized in that: A slot corresponding to the shift block (13) is provided around the interior of the locking block (15), and the slot is arranged in an arc shape.
5. The arc welding fixture for instrument beam according to claim 1, characterized in that: Threaded holes (16) are provided at equal intervals inside the positioning plate (2), and fastening bolts (17) pass through between the positioning plate (2) and the mounting plate (5).
6. The arc welding fixture for instrument beam according to claim 1, characterized in that: The clamp frame (1) is arranged in an annular structure, and the clamp frame (1) and the mounting plate (5) are both square steel components.
Citation Information
Patent Citations
Special fixture for welding cross beam of automobile instrument desk
CN217475193U