Fixture for processing lining plate
By designing a multifunctional fixture, the problem that traditional fixtures cannot fix new liners is solved, stable clamping of liners of various sizes and shapes is achieved, processing accuracy and efficiency are improved, and residue disposal is simplified.
Patent Information
- Application Number
- CN202422734045.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Traditional fixtures cannot effectively fix the new liner, and frequent replacement of fixtures during batch processing of liner of different specifications is time-consuming and labor-intensive, affecting processing accuracy.
A fixture including a mounting frame, support legs, position adjustment components and a conversion mechanism was designed. A motor and a bidirectional lead screw were used to clamp liners of multiple sizes. The conversion mechanism reduced the error during fixture replacement. A cleaning plate and a collection box were provided to clean and collect residues.
It achieves stable clamping of liner plates of various sizes and shapes, reduces fixture replacement errors, improves machining accuracy and efficiency, and simplifies residue disposal.
Smart Images
Figure CN223353567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lining plate processing, in particular to a clamp for lining plate processing. Background Art
[0002] The liner is used to protect the cylinder from direct impact and friction between the grinding body and the material. At the same time, different forms of liners can be used to adjust the movement state of the grinding body to enhance the grinding effect of the grinding body on the material, which helps to improve the grinding efficiency of the mill, increase production and reduce metal consumption.
[0003] Liner processing typically requires the use of fixtures, but traditional fixtures are typically only suitable for specific shapes and sizes and often fail to effectively secure new liner types. Furthermore, on production lines that batch-process liner types of varying specifications, frequent fixture changes are not only time-consuming and labor-intensive, but can also easily lead to accumulated errors during fixture replacement, impacting machining accuracy. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a clamp for lining plate processing.
[0005] The technical solutions adopted by this utility model are as follows:
[0006] A fixture for lining plate processing includes a mounting frame and support legs, the sides of the mounting frame are provided with through grooves, the support legs are fixedly arranged at the bottom of the mounting frame, and the fixture also includes a position adjustment component 1, a position adjustment component 2 and a conversion mechanism, the position adjustment component 1 is slidably engaged with the mounting frame, the position adjustment component 2 is slidably arranged on the position adjustment component 1, the conversion mechanism is fixedly arranged on the position adjustment component 2, and a fixture unit is fixedly arranged on the conversion mechanism.
[0007] In order to clamp lining plates of various sizes, the position adjustment assembly 1 includes a motor 1, a bidirectional screw and a movable plate. The motor 1 is fixedly arranged on the right side of the mounting frame. The horizontally arranged bidirectional screw is fixedly connected to the output shaft of the motor 1. The movable plate is threadedly connected to both ends of the bidirectional screw, and the front and rear ends of the bottom are slidably engaged with the inner wall of the mounting frame.
[0008] Furthermore, the position adjustment component 2 includes a motor 2 and a slider. The motor 2 is fixed at the front and rear ends of the movable plate. A slide groove is provided on the top of the movable plate. A horizontal screw located inside the slide groove is fixed on the output shaft of the motor 2. The slider is threadedly connected to the screw and slidably engaged with the slide groove. The top of the slider is connected to the conversion mechanism.
[0009] In order to facilitate the replacement of the clamp, the conversion mechanism includes a base plate, a vertical plate and a support rod. The base plate is fixed to the top of the slider by bolts, the vertical plate is fixed to the top of the base plate, and the horizontally arranged support rod passes through the left and right sides of the vertical plate and is fixed to the clamp unit.
[0010] In order to enable the device to be used to clamp linings of various shapes, the clamp unit includes clamp 1 and clamp 2, clamp 1 is fixed at one end of the support rod, and clamp 2 is fixed at the other end of the support rod, and rubber pads are fixed on the side of clamp 1 and clamp 2 away from the support rod.
[0011] Furthermore, the outer side surface of the first clamp is square, and the outer side surface of the second clamp is arc-shaped.
[0012] In order to clean the bidirectional screw, a cleaning plate located above the bidirectional screw is fixedly provided on the inner side surface of the movable plate, and bristles are fixedly provided on the bottom of the cleaning plate.
[0013] In order to collect residues, a collection box located inside the supporting legs is provided at the bottom of the installation frame, and a handle is fixedly provided on the front side of the collection box.
[0014] The beneficial effects achieved by the utility model using the above structure are as follows:
[0015] 1. This solution enables the device to adapt to lining plates of various sizes by providing position adjustment components 1 and 2.
[0016] 2. This solution sets up a conversion component so that when switching fixtures, there is no need to disassemble them, and only the base plate needs to be rotated, thereby avoiding the accumulation of errors during the fixture replacement process that affect the processing accuracy.
[0017] 3. This solution can clean the bidirectional screw through the provided brush, thereby reducing the bidirectional screw from being stuck by debris, and the debris can be collected through the provided collection box, which is convenient for centralized processing later. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 Schematic diagram of the overall structure of a lining plate processing fixture proposed in this scheme Figure 1 ;
[0020] Figure 2 Schematic diagram of the overall structure of a lining plate processing fixture proposed in this scheme Figure 2 ;
[0021] Figure 3A top view of a liner processing fixture proposed in this solution;
[0022] Figure 4 for Figure 3 Cross-sectional view at AA in the middle;
[0023] Figure 5 This is a schematic diagram of the partial structure of a liner processing fixture proposed in this solution;
[0024] Figure 6 Schematic diagram of the overall structure of a lining plate processing fixture proposed in this scheme Figure 3 .
[0025] Among them, 1. Mounting frame, 2. Support legs, 3. Position adjustment component 1, 31. Motor 1, 32. Bidirectional screw, 33. Moving plate, 4. Position adjustment component 2, 41. Motor 2, 42. Screw, 43. Slider, 5. Conversion mechanism, 51. Bottom plate, 52. Vertical plate, 53. Support rod, 6. Clamp unit, 61. Clamp 1, 62. Clamp 2, 7. Slide, 8. Connecting rod, 9. Bolt, 10. Rubber pad, 11. Cleaning plate, 12. Brush, 13. Collection box, 14. Handle. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] like Figures 1-6 As shown, the utility model is a clamp for lining plate processing, including a mounting frame 1 and support legs 2, the side surfaces of the mounting frame 1 are provided with through grooves, the support legs 2 are fixedly arranged at the bottom of the mounting frame 1, and also include a position adjustment component 1 3, a position adjustment component 2 4 and a conversion mechanism 5, the position adjustment component 1 3 is slidably engaged with the mounting frame 1, the position adjustment component 2 4 is slidably arranged on the position adjustment component 1 3, the conversion mechanism 5 is fixedly arranged on the position adjustment component 2 4, and a clamp unit 6 is fixedly provided on the conversion mechanism 5.
[0028] like Figures 1-6 As shown, the position adjustment component 1 3 includes a motor 1 31, a bidirectional screw rod 32 and a movable plate 33. The motor 1 31 is fixedly arranged on the right side of the mounting frame 1. The horizontally arranged bidirectional screw rod 32 is fixedly connected to the output shaft of the motor 1 31. The movable plate 33 is threadedly connected to both ends of the bidirectional screw rod 32, and the front and rear ends of the bottom are slidably engaged with the inner wall of the mounting frame 1.
[0029] like Figures 1-6 As shown, the position adjustment component 2 4 includes a motor 2 41 and a slider 43. The motor 2 41 is fixed at the front and rear ends of the movable plate 33. A slide groove 7 is provided on the top of the movable plate 33. A horizontal screw 42 located inside the slide groove 7 is fixedly connected to the output shaft of the motor 2 41. The slider 43 is threadedly connected to the screw 42 and slidably engaged with the slide groove 7. The top of the slider 43 is connected to the conversion mechanism 5. The distance between the two movable plates 33 and the distance between the two sliders 43 can be adjusted by setting the position adjustment component 1 3 and the position adjustment component 2 4, so that the clamp can be applied to lining plates of different sizes.
[0030] like Figures 1-6 As shown, the conversion mechanism 5 includes a base plate 51, a vertical plate 52 and a support rod 53. The base plate 51 is fixed to the top of the slider 43 by bolts 9, and the vertical plate 52 is fixed to the top of the base plate 51. The horizontally arranged support rod 53 passes through the left and right sides of the vertical plate 52 and is fixed to the clamp unit 6. By setting the conversion mechanism 5, the number of times the clamp is disassembled can be reduced, thereby improving the processing efficiency and effect.
[0031] like Figures 1-6 As shown, the clamp unit 6 includes a clamp 1 61 and a clamp 2 62, the clamp 1 61 is fixed at one end of the support rod 53, and the clamp 2 62 is fixed at the other end of the support rod 53, and a rubber pad 10 is fixed on the side of the clamp 1 61 and the clamp 2 62 away from the support rod 53, the outer side surface of the clamp 1 61 is square, and the outer side surface of the clamp 2 62 is arc-shaped. By arranging the clamp 1 61 and the clamp 2 62, the device can be applied to linings of various shapes, and the rubber pad 10 can reduce the damage to the lining during processing.
[0032] like Figures 1-6 As shown, a cleaning plate 11 located above the bidirectional screw 42 is fixed on the inner side of the movable plate 33, and a brush 12 is fixed on the bottom of the cleaning plate 11. The bidirectional screw 42 can be cleaned by the provided brush 12, thereby reducing the possibility of the bidirectional screw 42 getting stuck.
[0033] like Figures 1-6 As shown, a collection box 13 located inside the supporting leg 2 is provided at the bottom of the installation frame 1, and a handle 14 is fixed on the front side of the collection box 13. The residue can be collected by the provided collection box 13, which is convenient for centralized processing later. The provided handle 14 facilitates the movement of the collection box 13.
[0034] During specific use, the staff controls the robotic arm to move the lining to be processed between the two vertical plates 52, and then adjusts the clamp device according to the size and shape of the lining to be processed. If the clamp needs to be replaced, the staff first removes the bolt 9, then rotates the vertical plate 52, and then installs the bolt 9.
[0035] Then start motor 1 31 in the forward direction, and then the output shaft of motor 1 31 rotates to drive the bidirectional screw 42 to rotate, and the rotation of the bidirectional screw 42 drives the movable plate 33 to move toward the inner side of the installation frame 1. At the same time, start motor 2 41, and then the output shaft of motor 2 41 rotates to drive the screw 42 to rotate, and the rotation of the screw 42 drives the slider 43 to move. When clamp 1 61 or clamp 2 62 is adjusted to the appropriate position, turn off motor 1 31 and motor 2 41.
[0036] Then control the robotic arm to leave the working area, and then process the lining. After the processing is completed, control the robotic arm to clamp the lining, and then start the motor 31 in reverse, and then the moving plate 33 will move toward the outside of the installation frame 1, and then control the robotic arm to move the lining to the specified position.
[0037] Then start the motor 1 31 in the forward direction, and then the moving plate 33 will move toward the inner side of the installation frame 1. The movement of the moving plate 33 drives the cleaning plate 11 to move. At the same time, the bristles 12 clean the rotating bidirectional screw 42. When the two cleaning plates 11 come into contact, start the motor 1 31 in the reverse direction, and the moving plate 33 moves to both sides of the installation frame 1.
[0038] The residues generated during the processing and the residues on the bidirectional screw 42 eventually fall into the collection box 13. The staff can move the collection box 13 to a designated position through the handle 14 and then dispose of the residues.
[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A lining plate processing fixture, comprising a mounting frame (1) and support legs (2), wherein the sides of the mounting frame (1) are provided with through slots, and the support legs (2) are fixedly arranged at the bottom of the mounting frame (1), characterized in that: The invention also includes a position adjustment component 1 (3), a position adjustment component 2 (4) and a conversion mechanism (5), wherein the position adjustment component 1 (3) is slidably engaged with the installation frame (1) through a through slot, the position adjustment component 2 (4) is slidably arranged on the position adjustment component 1 (3), the conversion mechanism (5) is fixedly arranged on the position adjustment component 2 (4), and a clamp unit (6) is fixedly arranged on the conversion mechanism (5).
2. A lining plate processing fixture according to claim 1, characterized in that: The position adjustment component (3) comprises a motor (31), a bidirectional screw (32) and a movable plate (33); the motor (31) is fixedly arranged on the right side of the installation frame (1); the horizontally arranged bidirectional screw (32) is fixedly connected to the output shaft of the motor (31); the movable plate (33) is threadedly connected to both ends of the bidirectional screw (32), and the front and rear ends of the bottom are slidably engaged with the inner wall of the installation frame (1).
3. A lining plate processing fixture according to claim 2, characterized in that: The position adjustment component 2 (4) includes a motor 2 (41) and a slider (43). The motor 2 (41) is fixedly arranged at the front and rear ends of the movable plate (33). A slide groove (7) is provided on the top of the movable plate (33). A horizontal screw rod (42) located inside the slide groove (7) is fixedly connected to the output shaft of the motor 2 (41). The slider (43) is threadedly connected to the screw rod (42) and is slidably engaged with the slide groove (7). The top of the slider (43) is connected to the conversion mechanism (5).
4. A lining plate processing fixture according to claim 3, characterized in that: The conversion mechanism (5) comprises a base plate (51), a vertical plate (52) and a support rod (53); the base plate (51) is fixedly connected to the top of the slider (43) via bolts (9); the vertical plate (52) is fixedly arranged on the top of the base plate (51); the horizontally arranged support rod (53) passes through the left and right sides of the vertical plate (52) and is fixedly connected to the clamp unit (6).
5. The lining plate processing fixture according to claim 4, characterized in that: The clamp unit (6) comprises a clamp 1 (61) and a clamp 2 (62), wherein the clamp 1 (61) is fixed to one end of the support rod (53), and the clamp 2 (62) is fixed to the other end of the support rod (53), and a rubber pad (10) is fixed to the side of the clamp 1 (61) and the clamp 2 (62) away from the support rod (53).
6. The lining plate processing fixture according to claim 5, characterized in that: The outer side surface of the clamp 1 (61) is square, and the outer side surface of the clamp 2 (62) is arc-shaped.
7. The lining plate processing fixture according to claim 3, characterized in that: A cleaning plate (11) located above the bidirectional screw (42) is fixedly provided on the inner side surface of the movable plate (33), and bristles (12) are fixedly provided on the bottom of the cleaning plate (11), and the bristles (12) are pressed against the bidirectional screw (42).
8. The lining plate processing fixture according to claim 2, characterized in that: A collection box (13) located inside the supporting leg (2) is provided at the bottom of the installation frame (1), and a handle (14) is fixedly provided on the front side of the collection box (13).