Chamfering machine for spiral steel pipe
By designing the lifting and fixing components of the spiral steel pipe chamfering machine and combining them with hydraulic cylinders and motor-driven chamfering components, the low efficiency problem caused by manual lifting of spiral pipes is solved, and efficient chamfering processing is achieved.
Patent Information
- Application Number
- CN202422797080.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing spiral tube chamfering machine requires manual lifting of the spiral tube to the clamping device, which increases labor costs and affects work efficiency.
A chamfering machine for spiral steel pipes is designed. A lifting component is used to lift the pipe body to a support seat and fix it through a fixing component. A moving component is used to drive the chamfering box to move the chamfering component toward the end of the pipe body. The hydraulic cylinder and motor are used to drive the chamfering cutter group to perform chamfering processing.
It reduces manual operations, improves the efficiency and applicability of chamfering processing, reduces labor costs and improves work efficiency.
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Figure CN223353636U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of chamfering machines, and in particular to a chamfering machine for spiral steel pipes. Background Art
[0002] When using spiral tubes, it is usually necessary to weld multiple spiral tubes in sequence along the length direction. To ensure the welding quality, it is usually necessary to chamfer the ends of the spiral tubes using a chamfering machine.
[0003] The Chinese patent publication number CN211516291U discloses a spiral tube chamfering machine, including a base, on which a clamping device and two chamfering devices are provided; the clamping device includes two clamping assemblies, the clamping assembly includes a semicircular plate, and arc plates are swingably provided at both ends of the semicircular plate; the chamfering device includes a chamfering box, on which a chamfering disk is rotatably provided, and two tool holders are slidably provided on the chamfering disk, and a chamfering knife is fixed on the tool holder, and a telescopic rod is telescopically provided in the chamfering box, and a pressure plate is fixed on the telescopic rod, and two arc channels are provided on the chamfering disk, and a chamfering motor is fixed in the chamfering box, and the spiral tube is chamfered by the chamfering disk and the chamfering knife. At the same time, the setting of the telescopic rod can conveniently control the groove size of the two ends of the spiral tube product.
[0004] The chamfering machine in the related art requires manual labor to lift the spiral tube onto the semicircular plate, which easily increases labor costs and affects work efficiency. Utility Model Content
[0005] In order to reduce the adverse effects on work efficiency, the present application provides a chamfering machine for spiral steel pipes.
[0006] The present application provides a spiral steel pipe chamfering machine that adopts the following technical solution:
[0007] A chamfering machine for spiral steel pipes comprises a base plate and two chamfering boxes arranged at both ends of the upper side of the base plate. The chamfering boxes are each provided with a chamfering assembly on the side close to each other. The base plate is provided with a moving assembly for driving the chamfering boxes to move. A support seat is installed on the base plate and is located between the chamfering boxes and parallel to the length direction of the base plate. A fixing assembly is provided on the support seat, and a lifting assembly is provided on the base plate to drive the pipe body to move onto the support seat.
[0008] By adopting the above technical solution, the pipe body on the ground is lifted to the support seat through the lifting assembly, and the pipe body is fixed by the fixing assembly. At this time, the moving assembly drives the chamfering box to drive the chamfering assembly to move toward the end of the pipe body, thereby facilitating chamfering of the pipe body and reducing the adverse effects on work efficiency.
[0009] Optionally, the lifting assembly includes a movable box arranged along the length direction of the base plate, the tube body can be placed in the movable box, the movable box has two vertical sides arranged along the length direction of the base plate hinged with rotating plates, a first motor for driving the rotating plate to rotate is installed on both sides of the movable box, and a movable part for driving the movable box to move in the height direction is provided on the base plate.
[0010] By adopting the above technical solution, the moving part drives the moving box located on the upper side of the bottom plate, and the first motor drives the rotating plate away from the support seat to rotate, thereby driving the side of the moving box away from the support seat to open. At this time, the tube body is rolled into the moving box, and the rotating plate is driven by the first motor to rotate to the closed moving box. The moving part drives the moving box to drive the tube body to move to the upper side of the support seat, and the first motor drives the rotating plate close to the support seat to rotate, which facilitates the movement of the tube body into the support seat, further reducing the adverse effects on work efficiency.
[0011] Optionally, the movable part includes a movable frame installed on one side of the support seat, the movable frame is fixedly connected to the base plate, the middle part of the upper side of the movable box is rotatably connected to a movable pulley, the movable frame is provided with a steel rope with one end fixedly connected to the side wall of the movable frame, and a winch is installed on the movable frame, and the other end of the steel rope passes around the lower side of the movable pulley and is wound around the winch.
[0012] By adopting the above technical solution, when the mobile box is driven to move in the height direction, the winch rotates and controls the length of the steel rope not wound on the winch, thereby adjusting the height of the mobile box by the position of the movable pulley on the steel rope, facilitating the placement of the pipe body and reducing the adverse effects on work efficiency.
[0013] Optionally, the fixing assembly includes two fixing plates respectively located at the ends of the upper side of the support seat, the same end of the fixing plates are rotatably connected to the upper side of the support seat, the fixing plates and the support seat are spliced together to form a ring in the vertical direction, and a driving member for driving the fixing plates to rotate is provided on the base plate.
[0014] By adopting the above technical solution, the tube body is placed on the upper side of the support seat. At this time, the driving member drives the fixed plate to rotate toward the upper side of the support seat until it is spliced into a ring with the support seat in the vertical direction, thereby fixing the tube body and improving the stability of the tube body.
[0015] Optionally, the driving member includes a rotating shaft that passes through the same end of the fixed plate at the same time, the rotating shaft is rotatably connected to the upper side of the support seat, one end of the rotating shaft is fixedly connected to a gear, the lower side of the gear is engaged with a rack, and a first hydraulic cylinder is fixedly connected to the base plate, and the telescopic rod of the first hydraulic cylinder is fixedly connected to the end of the rack.
[0016] By adopting the above technical solution, the telescopic rod of the first hydraulic cylinder extends or shortens and drives the rack to move. At this time, the gear engaged with the rack drives the rotating shaft to rotate under the drive of the rack, thereby controlling the rotation of the fixed plate and reducing the adverse impact on work efficiency.
[0017] Optionally, the chamfering assembly includes a chamfering disk arranged in the chamfering box near the support seat, a chamfering knife group is installed on the chamfering disk, and a second hydraulic cylinder is rotatably connected to the chamfering box toward the chamfering disk. The telescopic rod of the second hydraulic cylinder passes through the side wall of the chamfering box and is fixedly connected to the chamfering disk. The chamfering box is provided with a rotating part for driving the second hydraulic cylinder to rotate.
[0018] By adopting the above technical solution, the moving component drives the chamfering box to move toward the direction close to the tube body, thereby facilitating chamfering the end of the tube body. The telescopic rod of the second hydraulic cylinder extends or shortens and drives the chamfering disk and the chamfering knife group to move, thereby adjusting the chamfer length according to different tube bodies and improving applicability. During chamfering, the rotating part drives the second hydraulic cylinder to drive the chamfering disk and the chamfering knife group to rotate, which facilitates chamfering the end of the tube body and improves work efficiency.
[0019] Optionally, the rotating member includes a first bevel gear fixedly connected to the end of the second hydraulic cylinder, a second bevel gear is meshed with one side of the first bevel gear, and a second motor for driving the second bevel gear to rotate is fixedly connected to the chamfer box.
[0020] By adopting the above technical solution, the second motor drives the second bevel gear to drive the first bevel gear to rotate. At this time, the second hydraulic cylinder fixed to the first bevel gear drives the chamfering disk and the chamfering knife group to rotate, thereby facilitating chamfering the end of the pipe body and improving work efficiency.
[0021] Optionally, the moving assembly includes a bidirectional screw rotatably connected to the base plate, the ends of the bidirectional screw pass through the chamfered box and are threadedly connected to the chamfered box, and one end of the bidirectional screw is equipped with a third motor fixedly connected to the base plate.
[0022] By adopting the above technical solution, the third motor drives the bidirectional screw to rotate and drives the chamfering boxes to move toward or away from each other, thereby roughly adjusting the distance between the chamfering knife group and the end of the tube body and improving work efficiency.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The pipe body on the ground is lifted onto the support base by the lifting assembly, and the pipe body is fixed by the fixing assembly. At this time, the moving assembly drives the chamfering box to move the chamfering assembly toward the end of the pipe body, thereby facilitating chamfering of the pipe body and reducing the adverse effects on work efficiency.
[0025] 2. The moving part drives the moving box to be located on the upper side of the bottom plate, and the first motor drives the rotating plate away from the support seat to rotate, thereby driving the side of the moving box away from the support seat to open. At this time, the tube body is rolled into the moving box, and the first motor drives the rotating plate to rotate to close the moving box. The moving part drives the moving box to move the tube body to the upper side of the support seat, and the first motor drives the rotating plate close to the support seat to rotate, so that the tube body can be moved into the support seat, further reducing the adverse effect on work efficiency.
[0026] 3. When the mobile box is driven to move in the height direction, the winch rotates and controls the length of the steel rope not wound on the winch, thereby adjusting the height of the mobile box through the position of the movable pulley on the steel rope, which is convenient for placing the pipe body and reducing the adverse effect on work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the spiral steel pipe chamfering machine in the embodiment of the present application.
[0028] Figure 2 It is a structural diagram showing the positional relationship between the rotating member and the chamfered disk in an embodiment of the present application.
[0029] Figure 3 yes Figure 2 A magnified view of the structure in the middle.
[0030] Explanation of the accompanying drawings: 1. Base plate; 11. Guide rod; 12. Support seat; 2. Chamfering box; 21. Guide groove; 3. Chamfering assembly; 31. Chamfering disk; 32. Chamfering knife group; 33. Second hydraulic cylinder; 34. Mounting ring; 35. Rotating member; 351. First bevel gear; 352. Second bevel gear; 353. Second motor; 4. Moving assembly; 41. Bidirectional screw; 5. Fixed assembly; 51. Fixed plate; 52. Driving member; 521. Rotating shaft; 522. Gear; 523. Rack; 524. First hydraulic cylinder; 525. Mounting rod; 6. Lifting assembly; 61. Moving box; 62. Rotating plate; 63. First motor; 64. Moving member; 641. Moving frame; 642. Movable pulley; 643. Steel rope; 644. Winch. DETAILED DESCRIPTION
[0031] The present application is further described in detail below with reference to the accompanying drawings.
[0032] The embodiment of the present application discloses a chamfering machine for spiral steel pipes. Figure 1 and Figure 2A spiral steel pipe chamfering machine includes a horizontal base plate 1, with two symmetrically arranged chamfering boxes 2 disposed on the upper side of the base plate 1. Each chamfering box 2 is provided with a chamfering assembly 3 on the side closest to each other. Two guide rods 11 arranged along the length of the base plate 1 are fixedly connected to the base plate 1. Guide grooves 21 corresponding to the guide rods 11 are formed on the lower side of the chamfering boxes 2. The chamfering boxes 2 are slidably connected to the base plate 1 through the guide grooves 21 and the guide plates. A moving assembly 4 is provided on the base plate 1 to drive the chamfering boxes 2 toward or away from each other.
[0033] Reference Figure 1 and Figure 2 A support seat 12 is provided between the chamfered boxes 2, which is vertical and parallel to the length direction of the base plate 1. The support seat 12 is fixedly connected to the base plate 1, and the cross-sectional shape of the upper side of the support seat 12 in the vertical direction is set to an arc shape that gradually sinks downward from both ends to the middle. A fixing component 5 for fixing the tube body is provided on the upper side of the support seat 12, and a lifting component 6 for lifting the tube body to the upper side of the support seat 12 is provided on one side of the base plate 1.
[0034] The pipe body on the ground is lifted to the support seat 12 by the lifting component 6, and the pipe body is fixed by the fixing component 5. At this time, the moving component 4 drives the chamfering box 2 to drive the chamfering component 3 to move toward the end of the pipe body. The guide rod 11 guides the chamfering box 2 through the guide groove 21 to facilitate chamfering of the pipe body.
[0035] Reference Figure 1 and Figure 2 The chamfering assembly 3 includes a vertical chamfering disk 31 located on the side of the chamfering box 2 near the support base 12. A chamfering blade assembly 32 is mounted on the side of the chamfering disk 31 near the support base 12. A horizontal second hydraulic cylinder 33 is installed in the chamfering box 2. A mounting ring 34 is sleeved and rotatably connected to the second hydraulic cylinder 33. The top of the mounting ring 34 is fixedly connected to the inner wall of the chamfering box 2. The telescopic rod of the second hydraulic cylinder 33 passes through the side wall of the chamfering box 2 and is fixedly connected to the axis of the corresponding chamfering disk 31. A rotating member 35 is installed inside the chamfering box 2 to drive the second hydraulic cylinder 33 to rotate the corresponding chamfering disk 31.
[0036] Reference Figure 2 The rotating member 35 includes a vertical first bevel gear 351 that is sleeved on the second hydraulic cylinder 33 and fixedly connected to the second hydraulic cylinder 33. The first bevel gear 351 is meshed with a horizontal second bevel gear 352 on the side away from the support seat 12, and a second motor 353 that is fixedly connected to the chamfer box 2 is installed at the axis center of the lower side of the second bevel gear 352.
[0037] The moving component 4 drives the chamfering box 2 to move toward the direction of the tube body, thereby coarsely adjusting the distance between the chamfering knife group 32 and the end of the tube body. The telescopic rod of the second hydraulic cylinder 33 extends or shortens and drives the chamfering disk 31 and the chamfering knife group 32 to move, thereby adjusting the chamfer length according to different tube bodies to improve applicability. During chamfering, the second motor 353 drives the second bevel gear 352 to drive the first bevel gear 351 to rotate. At this time, the second hydraulic cylinder 33 fixed to the first bevel gear 351 drives the chamfering disk 31 and the chamfering knife group 32 to rotate, which is convenient for chamfering the end of the tube body.
[0038] Reference Figure 1 and Figure 2 The moving component 4 includes a bidirectional screw 41 parallel to the length direction of the base plate 1 and rotatably connected to the base plate 1. The ends of the bidirectional screw 41 pass through the lower side of the chamfer box 2 and are threadedly connected to the chamfer box 2, and one end of the bidirectional screw 41 is installed with a third motor (not shown in the figure) fixedly connected to the base plate 1.
[0039] The third motor drives the bidirectional lead screw 41 to rotate and drives the chamfering box 2 to move toward or away from each other, thereby roughly adjusting the distance between the chamfering knife group 32 and the end of the pipe body to improve work efficiency.
[0040] Reference Figure 1 and Figure 2 The fixing assembly 5 includes two fixing plates 51 symmetrically arranged at the ends of the upper side of the support base 12. When the support base 12 is fixed to the tube body via the fixing plates 51, the fixing arrangement is arranged in an arc shape that gradually rises upward from the ends to the middle. At this time, the fixing plates 51 and the support base 12 in the vertical direction are spliced together to form a ring. The ends of the fixing plates 51 away from the lifting assembly 6 are both rotatably connected to the upper side of the support base 12, and the upper side of the support base 12 is provided with a driving member 52 that drives the fixing plates 51 to rotate.
[0041] Reference Figure 2 and Figure 3 The drive member 52 includes a rotating shaft 521 that passes through the same end of the fixed plate 51 and is fixedly connected to the fixed plate 51. The rotating shaft 521 is rotatably connected to the upper side of the support base 12. A vertical gear 522 is sleeved and fixedly connected to one end of the rotating shaft 521. The lower side of the gear 522 engages with a horizontal rack 523 that is parallel to the width of the base plate 1. A first hydraulic cylinder 524 is provided at the end of the rack 523 that is away from the lifting assembly 6 and is horizontal and faces the rack 523. The telescopic rod of the first hydraulic cylinder 524 is fixedly connected to the end of the rack 523. A vertical mounting rod 525 is fixedly connected to the base plate 1. The end of the first hydraulic cylinder 524 that is away from the rack 523 is fixedly connected to the side wall of the mounting rod 525.
[0042] The tube body is placed on the upper side of the support seat 12. At this time, the telescopic rod of the first hydraulic cylinder 524 is shortened and drives the rack 523 to move. At this time, the gear 522 engaged with the rack 523 drives the rotating shaft 521 to rotate under the drive of the rack 523 until it is spliced into a ring with the support seat 12 in the vertical direction, thereby fixing the tube body; when driving the fixed plate 51 to open, the telescopic rod of the first hydraulic cylinder 524 is extended. At this time, the rack 523 drives the gear 522 to drive the fixed plate 51 to reverse through the rotating shaft 521 until the upper side of the support seat 12 is opened, so as to facilitate the placement of the tube body.
[0043] Reference Figure 1 and Figure 2 The lifting assembly 6 includes a movable box 61 located on the side of the support base 12 away from the mounting rod 525 and parallel to the length of the base plate 1. The two ends of the movable box 61 in the vertical direction are connected, and vertical rotating plates 62 are provided on both sides of the movable box 61 in the vertical direction. The lower sides of the rotating plates 62 are rotatably connected to the lower side of the movable box 61, and the two sides of one end of the movable box 61 are fixedly connected to the first motor 63 that drives the movable plate to rotate. A movable member 64 that drives the movable box 61 in the vertical direction is provided on the base plate 1.
[0044] The moving part 64 includes a vertical moving frame 641 fixedly connected to the side of the base plate 1 close to the moving box 61, and a vertical movable pulley 642 is rotatably connected to the middle part of the upper side of the moving box 61. The moving frame 641 is provided with a steel rope 643 with one end fixedly connected to the lower side of the moving frame 641, and a winch 644 is installed on the moving frame 641. The other end of the steel rope 643 passes through the lower side of the movable pulley 642 and is wound around the winch 644.
[0045] The first motor 63 drives the rotating plate 62 away from the support seat 12 to rotate, thereby driving the side of the moving box 61 away from the support seat 12 to open. At this time, the tube body is rolled into the moving box 61, and the rotating plate 62 is driven by the first motor 63 to rotate to close the moving box 61. The winch 644 reels the steel rope 643, thereby lifting the moving box 61 through the movable pulley 642 and driving the tube body to move to the upper side of the support seat 12. The first motor 63 drives the rotating plate 62 close to the support seat 12 to rotate. At this time, the rotating plate 62 close to the support seat 12 rotates to form a downward inclined surface, which facilitates the movement of the tube body into the support seat 12.
[0046] The implementation principle of a chamfering machine for spiral steel pipes in the embodiment of the present application is as follows: the pipe body is rolled into the moving box 61, and the rotating plate 62 is driven to rotate to close the moving box 61, and the winch 644 reels the steel rope 643, thereby lifting the moving box 61 and driving the pipe body to move to the upper side of the support seat 12, and the first motor 63 drives the rotating plate 62 close to the support seat 12 to rotate until the moving box 61 opens, and the pipe body moves to the support seat 12, and the fixed plate 51 fixes the pipe body, and the upper display just drives the chamfering box 2 to move and roughly adjusts the distance of the chamfering knife group 32, and the telescopic rod of the second hydraulic cylinder 33 drives the chamfering disk 31 and the chamfering knife group 32 to move to adapt to the chamfering length, and the second motor 353 drives the second bevel gear 352 to drive the first bevel gear 351 to rotate. At this time, the second hydraulic cylinder 33 fixed with the first bevel gear 351 drives the chamfering disk 31 and the chamfering knife group 32 to rotate, which is convenient for chamfering the end of the pipe body.
[0047] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A chamfering machine for spiral steel pipes, characterized by: The invention comprises a base plate (1) and two chamfered boxes (2) arranged at both ends of the upper side of the base plate (1), wherein the chamfered boxes (2) are provided with chamfering components (3) on the sides close to each other, and the base plate (1) is provided with a moving component (4) for driving the chamfered boxes (2) to move, and the base plate (1) is provided with a support seat (12) located between the chamfered boxes (2) and parallel to the length direction of the base plate (1), and the support seat (12) is provided with a fixing component (5), and the base plate (1) is provided with a lifting component (6) for driving the pipe body to move to the support seat (12).
2. The spiral steel pipe chamfering machine according to claim 1, characterized in that: The lifting assembly (6) includes a movable box (61) arranged along the length direction of the base plate (1), and the tube body can be placed in the movable box (61). The movable box (61) is hinged with a rotating plate (62) on both sides of the vertical direction arranged along the length direction of the base plate (1). A first motor (63) for driving the rotating plate (62) to rotate is installed on both sides of the movable box (61), and a movable member (64) for driving the movable box (61) to move in the height direction is provided on the base plate (1).
3. The spiral steel pipe chamfering machine according to claim 2, characterized in that: The movable member (64) includes a movable frame (641) installed on one side of the support seat (12), the movable frame (641) is fixedly connected to the bottom plate (1), and a movable pulley (642) is rotatably connected to the middle part of the upper side of the movable box (61). The movable frame (641) is provided with a steel rope (643) with one end fixedly connected to the side wall of the movable frame (641). A winch (644) is installed on the movable frame (641), and the other end of the steel rope (643) is passed around the lower side of the movable pulley (642) and wound around the winch (644).
4. The spiral steel pipe chamfering machine according to claim 3, characterized in that: The fixing assembly (5) comprises two fixing plates (51) respectively located at the ends of the upper side of the support seat (12), the same end of each fixing plate (51) is rotatably connected to the upper side of the support seat (12), the fixing plate (51) and the support seat (12) are spliced together in a ring shape in the vertical direction, and a driving member (52) for driving the fixing plate (51) to rotate is provided on the bottom plate (1).
5. The spiral steel pipe chamfering machine according to claim 4, characterized in that: The driving member (52) includes a rotating shaft (521) that passes through the same end of the fixed plate (51) at the same time. The rotating shaft (521) is rotatably connected to the upper side of the support seat (12). One end of the rotating shaft (521) is fixedly connected to a gear (522). The lower side of the gear (522) is meshed with a rack (523). A first hydraulic cylinder (524) is fixedly connected to the bottom plate (1), and a telescopic rod of the first hydraulic cylinder (524) is fixedly connected to the end of the rack (523).
6. The spiral steel pipe chamfering machine according to claim 5, characterized in that: The chamfering assembly (3) comprises a chamfering plate (31) arranged on the chamfering box (2) near the support seat (12), a chamfering knife group (32) is installed on each of the chamfering plates (31), a second hydraulic cylinder (33) is rotatably connected to the chamfering plate (31) in each of the chamfering boxes (2), a telescopic rod of the second hydraulic cylinder (33) passes through the side wall of the chamfering box (2) and is fixedly connected to the chamfering plate (31), and a rotating member (35) is provided in the chamfering box (2) for driving the second hydraulic cylinder (33) to rotate.
7. The spiral steel pipe chamfering machine according to claim 6, characterized in that: The rotating member (35) comprises a first bevel gear (351) fixedly connected to the end of the second hydraulic cylinder (33); a second bevel gear (352) is meshed with one side of the first bevel gear (351); and a second motor (353) for driving the second bevel gear (352) to rotate is fixedly connected to the chamfer box (2).
8. The spiral steel pipe chamfering machine according to claim 1, characterized in that: The moving assembly (4) includes a bidirectional lead screw (41) rotatably connected to the base plate (1), the ends of the bidirectional lead screw (41) both pass through the chamfered box (2) and are threadedly connected to the chamfered box (2), and one end of the bidirectional lead screw (41) is mounted with a third motor fixedly connected to the base plate (1).
Citation Information
Patent Citations
Spiral pipe chamfering machine
CN211516291U