Leveling device for linear welding seam of round pipe

By setting a circular tube linear weld leveling device with a scale groove and a Y-shaped telescopic rod on the base plate, the problem that the existing device cannot detect the grinding quality and installation compliance is solved, and high-precision leveling of the circular tube is achieved.

CN223353783UActive Publication Date: 2025-09-19TIANJIN YOUFA STEEL PIPE GRP CO LTD
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Patent Information

Application Number
CN202422763605.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-19
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing round tube weld grinding device cannot detect the grinding quality and whether the round tube installation meets the processing requirements, which affects the leveling processing accuracy.

Method used

A leveling device for linear welds of circular tubes was designed. It consisted of a base plate, a fixed frame, a movable frame, and a lifting frame. By setting a scale groove on the base rod and slidingly installing a Y-shaped telescopic rod in the movable frame, the tilt detection of the circular tube and the rapid judgment of the leveling quality were achieved.

Benefits of technology

It can quickly detect whether the installation of round tubes meets the processing requirements, ensure the leveling quality, and improve the processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a leveling device for a linear welding seam of a round pipe, which comprises a base plate, a fixing frame is arranged at the left end of the rear side of the base plate, and a connecting plate at the outer end of the fixing frame is matched with a rectangular groove in the base plate in an inserting manner; a movable frame is connected to the left end of the base plate in an inserted mode, the movable frame is matched with an insertion groove in the base plate in an inserted mode, and a side rod at the outer end of the movable frame is matched with a guide groove in the insertion groove in an inserted mode. According to the leveling device for the linear welding seam of the round pipe, after the round pipe is leveled and machined, the Y-shaped telescopic rod abuts against the edge of the bottom side of the round pipe, then the drawing rod is pushed to drive the telescopic rod to slide along the bottom side of the round pipe, and if the telescopic rod does not meet a protruding part in the sliding process and moves to the other end all the time, the telescopic rod is pushed to move to the bottom side of the round pipe. And if the round tube is blocked in the sliding process, the leveling quality of the round tube is proved to be good, and if the round tube is blocked in the sliding process, the leveling processing of the round tube is proved to be incomplete, so that a worker can conveniently and quickly detect the leveling processing quality of the round tube.
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Description

Technical Field

[0001] The utility model belongs to the field of pipe grinding devices, in particular to a device for leveling linear welds of round pipes. Background Art

[0002] Before use, round tubes need to be connected and fixed by welding, and there will usually be protruding parts on the outside of the round tubes after welding. In order to ensure the normal use of the round tubes, the protruding parts on the outer ends of the tubes need to be ground flat by a grinding device before assembly to make them meet the use requirements. However, there are some shortcomings in the existing round tube weld grinding devices. First, the grinding device lacks a structure to assist in detecting the grinding quality of the round tubes. After the leveling process is completed, it is impossible to determine whether the round tube meets the processing requirements, and it needs to be disassembled and measured. Secondly, after the grinding device has installed the round tube, it is impossible to detect whether the round tube is parallel to the grinding roller. Once tilted, it will affect the accuracy of the leveling process. Summary of the Invention

[0003] In view of this, the utility model aims to propose a leveling device for linear welds of round tubes to solve the problem that it is impossible to judge whether the round tubes are qualified after grinding and it is impossible to detect whether the installation of the round tubes meets the processing requirements.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0005] The device for leveling the linear weld of a circular tube includes a base plate, a fixed frame is provided at the left end of the rear side of the base plate, and the connecting plate at the outer end of the fixed frame is plugged into and matched with the rectangular groove in the base plate; a movable frame is plugged into the left end of the base plate, and the movable frame is plugged into and matched with the slot in the base plate, and the side rod at the outer end of the movable frame is plugged into and matched with the guide groove in the slot.

[0006] Furthermore, the base plate is a rectangular structure, and a rectangular groove is opened at the left end of the rear side of the base plate, and an adjustment groove is opened inside the base plate; the adjustment groove is opened on the right side inside the base plate, and a screw is rotatably installed inside the adjustment groove.

[0007] Furthermore, a slot is provided in the base plate; the slot is provided inside the left side of the base plate, and a guide groove is provided in the slot; the guide grooves are symmetrically provided on both sides of the slot.

[0008] Furthermore, a movable plate is provided on the adjustment slot; the movable plate is slidably installed on the upper end of the adjustment slot, and the movable plate is threadedly connected to the screw in the adjustment slot, and a chuck is installed on the movable plate; the chuck is rotatably installed on the outside of the movable plate, and the chuck is connected to a motor.

[0009] Furthermore, a screw is rotatably installed inside the fixing frame, and a connecting plate is provided on the fixing frame; the connecting plate is provided at the lower end of the front side of the fixing frame.

[0010] Furthermore, a lifting frame is slidably installed on the fixed frame; a grinding roller connected to a motor is rotatably installed at the front end of the lifting frame, and the lifting frame is threadedly connected to the screw in the fixed frame, and a slide groove is provided inside the lifting frame; the slide groove is vertically symmetrically opened on both sides of the interior of the lifting frame.

[0011] Furthermore, a base rod is slidably installed on the slide groove; both sides of the base rod extend from the slide groove, and scale grooves are opened on both sides of the outside of the base rod, a rectangular groove is opened at the bottom side end of the base rod, and a pressure plate is provided at the lower end of the base rod; the pressure plate is rotatably installed in the rectangular groove at the lower end of the base rod.

[0012] Furthermore, a rectangular through slot is provided inside the movable frame, and side rods are provided at the outer ends of the movable frame; the side rods are symmetrically arranged on both sides of the outer portion of the movable frame.

[0013] Furthermore, a pull rod is slidably installed in the movable frame; the round rod at the left end of the pull rod passes through the movable frame, and a telescopic rod is movably installed in the pull rod; the telescopic rod is vertically slidably installed on the pull rod through an elastic member.

[0014] Compared with the prior art, the device for leveling the linear weld of a circular tube described in the present invention has the following beneficial effects:

[0015] (1) This application slides the base rod in the slide groove in the lifting frame, and sets scale grooves at both ends of the base rod, and rotates the pressure plate to be installed in the rectangular groove at the lower end of the base rod, so that the pressure plate can be flipped at the bottom of the base rod. When in use, the pressure plate is flipped to the front end of the base rod, and then the lifting frame is moved downward until the pressure plate is overlapped on the round tube, and the base rod is pushed out from the upper end of the slide groove. By observing the height of the base rods on both sides extending from the slide groove, it is judged whether the round tube is tilted, thereby ensuring that the installation of the round tube meets the installation requirements of the leveling process.

[0016] (2) The present application inserts a movable frame into a slot, slides a pull-out rod in the movable frame, and slides the Y-shaped telescopic rod onto the pull-out rod through an elastic member. When the round tube is leveled, the Y-shaped telescopic rod is pressed against the bottom edge of the round tube, and then the pull-out rod is pushed, so that the pull-out rod drives the telescopic rod to slide along the bottom side of the round tube. If no protruding part is encountered during the sliding process and the tube moves all the way to the other end, it proves that the leveling quality of the round tube is good. If an obstruction is encountered during the sliding process, it proves that the leveling process of the round tube is not perfect. This makes it convenient for staff to quickly detect the leveling quality of the round tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the present utility model;

[0019] Figure 2 This is an exploded schematic diagram of an embodiment of the present utility model;

[0020] Figure 3 It is a left side schematic diagram of an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the connection between the base plate and the fixing frame according to an embodiment of the present utility model;

[0022] Figure 5 For the embodiment of the present utility model Figure 4 Lead out the enlarged schematic diagram of part A;

[0023] Figure 6 This is a schematic cross-sectional view of the movable frame according to an embodiment of the present utility model.

[0024] Description of reference numerals:

[0025] 101-base plate; 1011-adjustment slot; 102-slot; 1021-guide slot; 103-movable plate; 1031-chuck; 201-fixed frame; 2011-connecting plate; 202-lifting frame; 2021-slide groove; 203-base rod; 2031-pressing plate; 301-movable frame; 3011-side rod; 302-pull rod; 3021-telescopic rod. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0030] Example 1: As shown in the attached Figure 1 To the attached Figure 6 As shown:

[0031] The utility model provides a leveling device for linear welds of round tubes, comprising a base plate 101. A fixed frame 201 is provided at the left end of the rear side of the base plate 101. A connecting plate 2011 at the outer end of the fixed frame 201 is plugged into and matched with a rectangular groove in the base plate 101. A movable frame 301 is plugged into the left end of the base plate 101. The movable frame 301 is plugged into and matched with a slot 102 in the base plate 101, and a side rod 3011 at the outer end of the movable frame 301 is plugged into and matched with a guide groove 1021 in the slot 102.

[0032] In the embodiment of the present disclosure, Figure 2 and 4As shown, the substrate 101 is a rectangular structure, and a rectangular groove is provided at the left end of the rear side of the substrate 101, and an adjustment groove 1011 is provided inside the substrate 101; the adjustment groove 1011 is provided on the right side of the interior of the substrate 101, and a screw is rotatably installed inside the adjustment groove 1011; a slot 102 is provided in the substrate 101; the slot 102 is provided on the left interior of the substrate 101, and a guide groove 1021 is provided in the slot 102; the guide grooves 1021 are symmetrically provided on both sides of the slot 102; a movable plate 103 is provided on the adjusting groove 1011; the movable plate 103 is slidably installed on the upper end of the adjusting groove 1011, and the movable plate 103 is threadedly connected to the screw in the adjusting groove 1011, and a chuck 1031 is installed on the movable plate 103; the chuck 1031 is rotatably installed on the outside of the movable plate 103, and the chuck 1031 is connected to a motor.

[0033] In the embodiment of the present disclosure, by setting a rectangular base plate 101, a fixed frame 201 can be installed on the base plate 101; by setting a rectangular adjustment groove 1011, the movable plate 103 can be movably installed on the base plate 101 through the adjustment groove 1011; by setting a rectangular slot 102, the movable frame 301 can be inserted into the side end of the base plate 101 through the slot 102; by setting a rectangular guide groove 1021, the movable frame 301 can slide inside the slot 102 along the guide groove 1021; by setting a rectangular movable plate 103, a chuck 1031 can be installed on the movable plate 103; by setting the chuck 1031, the round tube can be installed on this device through the chuck 1031.

[0034] As the second embodiment of the present application, based on the first embodiment, as Figure 4 and 5 As shown, a screw is rotatably installed inside the fixed frame 201, and a connecting plate 2011 is provided on the fixed frame 201; the connecting plate 2011 is provided at the lower end of the front side of the fixed frame 201; a lifting frame 202 is slidably installed on the fixed frame 201; a grinding roller connected to the motor is rotatably installed at the front end of the lifting frame 202, and the lifting frame 202 is threadedly connected to the screw in the fixed frame 201, and a slide groove 2021 is provided inside the lifting frame 202; the slide groove 2021 is vertically symmetrically opened on both sides of the interior of the lifting frame 202; a base rod 203 is slidably installed on the slide groove 2021; both sides of the base rod 203 extend from the slide groove 2021, and scale grooves are opened on both sides of the exterior of the base rod 203, a rectangular groove is opened at the bottom side end of the base rod 203, and a pressing plate 2031 is provided at the lower end of the base rod 203; the pressing plate 2031 is rotatably installed in the rectangular groove at the lower end of the base rod 203.

[0035] The present application sets a rectangular fixed frame 201, on which a lifting frame 202 can be movably installed; sets a rectangular connecting plate 2011, and by inserting the connecting plate 2011 into the base plate 101, the fixed frame 201 can be fixed on the rear side of the base plate 101; sets a rectangular lifting frame 202, on which a grinding roller can be installed; sets a rectangular slide 2021, through which a base rod 203 can be slidably installed onto the fixed frame 201; sets a rectangular base rod 203, and a pressure plate 2031 can be rotatably installed at the lower end of the base rod 203. The rectangular pressure plate 2031 can be used to detect whether the installation of the round tube meets the processing requirements.

[0036] As the third embodiment of the present application, based on the first embodiment, Figure 6 As shown, a rectangular through slot is provided inside the movable frame 301, and side rods 3011 are provided at the outer ends of the movable frame 301; the side rods 3011 are symmetrically arranged on both sides of the outer side of the movable frame 301; a pull-out rod 302 is slidably installed in the movable frame 301; a round rod at the left end of the pull-out rod 302 passes through the movable frame 301, and a telescopic rod 3021 is movably installed in the pull-out rod 302; the telescopic rod 3021 is vertically slidably installed on the pull-out rod 302 through an elastic member.

[0037] In this application, a rectangular movable frame 301 is provided, and a side rod 3011 can be slidably installed in the movable frame 301; a rectangular side rod 3011 is provided, so that the movable frame 301 can slide inside the slot 102 along the guide groove 1021 through the side rod 3011; a pull-out rod 302 is provided, and a telescopic rod 3021 can be slidably installed on the pull-out rod 302; a Y-shaped telescopic rod 3021 is provided, and the processing quality of the round tube can be inspected through the telescopic rod 3021.

[0038] The specific usage and function of this embodiment are as follows:

[0039] In the present utility model, Figure 1-6As shown, an adjustment groove 1011 is opened on the base plate 101, and the movable plate 103 is installed in the adjustment groove 1011. The chuck 1031 is installed on the movable plate 103, and the round tube is fixed to the chuck 1031. The fixed frame 201 is inserted on the rear side of the base plate 101, and then the lifting frame 202 with the grinding roller is installed on the fixed frame 201. The base rod 203 is slidably installed in the sliding groove 2021 at both ends of the lifting frame 202, and the pressure plate 2031 is flipped to the front side of the base rod 203. The fixed frame 201 is controlled to descend so that the pressure plate 2031 is against the round tube. The depth and length of the base rod 203 on both sides are observed. If If the depths on both sides are inconsistent, the horizontal angle of the round tube needs to be adjusted. After the round tube is adjusted, the pressing plate 2031 is retracted to the rear side of the base rod 203, the grinding roller on the fixed frame 201 is started, and the welding on the round tube is leveled. After processing, the movable frame 301 is inserted into the inside of the base plate 101 through the slot 102, and then the telescopic rod 3021 is pressed against the bottom of the round tube. The pulling rod 302 is pushed to make the telescopic rod 3021 slide along the bottom of the round tube. If it can be moved to the other side of the round tube, it proves that the leveling process is completed. If it encounters an obstruction during sliding, it proves that the processing is not perfect and needs to be continued.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for leveling a linear weld of a circular tube, comprising a base plate (101), characterized in that: A fixed frame (201) is provided at the left end of the rear side of the base plate (101), and a connecting plate (2011) at the outer end of the fixed frame (201) is plugged into a rectangular slot in the base plate (101); a movable frame (301) is plugged into the left end of the base plate (101), and the movable frame (301) is plugged into a slot (102) in the base plate (101), and a side rod (3011) at the outer end of the movable frame (301) is plugged into a guide slot (1021) in the slot (102).

2. The device for leveling a linear weld of a round tube according to claim 1, characterized in that: The base plate (101) is a rectangular structure, and a rectangular groove is provided at the left end of the rear side of the base plate (101), and an adjustment groove (1011) is provided inside the base plate (101); the adjustment groove (1011) is provided on the right side inside the base plate (101), and a screw is rotatably installed inside the adjustment groove (1011).

3. The device for leveling a linear weld seam of a round tube according to claim 2, characterized in that: A slot (102) is provided in the base plate (101); the slot (102) is provided inside the left side of the base plate (101), and a guide groove (1021) is provided in the slot (102); the guide groove (1021) is symmetrically provided on both sides of the slot (102).

4. The device for leveling a linear weld seam of a round tube according to claim 3, characterized in that: A movable plate (103) is provided on the adjusting groove (1011); the movable plate (103) is slidably mounted on the upper end of the adjusting groove (1011), and the movable plate (103) is threadedly connected to a screw in the adjusting groove (1011), and a chuck (1031) is mounted on the movable plate (103); the chuck (1031) is rotatably mounted on the outer side of the movable plate (103), and the chuck (1031) is connected to a motor.

5. The device for leveling a linear weld seam of a round tube according to claim 1, characterized in that: A screw is rotatably mounted inside the fixing frame (201), and a connecting plate (2011) is provided on the fixing frame (201); the connecting plate (2011) is provided at the lower end of the front side of the fixing frame (201).

6. The device for leveling a linear weld seam of a round tube according to claim 5, characterized in that: A lifting frame (202) is slidably mounted on the fixed frame (201); a grinding roller connected to a motor is rotatably mounted on the front end of the lifting frame (202); the lifting frame (202) is threadedly connected to a screw in the fixed frame (201); and a slide groove (2021) is provided inside the lifting frame (202); the slide groove (2021) is vertically symmetrically opened on both sides of the interior of the lifting frame (202).

7. The device for leveling a linear weld seam of a round tube according to claim 6, characterized in that: A base rod (203) is slidably mounted on the slide groove (2021); both sides of the base rod (203) extend from the slide groove (2021), and scale grooves are provided on both sides of the outside of the base rod (203); a rectangular groove is provided at the bottom side end of the base rod (203), and a pressing plate (2031) is provided at the lower end of the base rod (203); the pressing plate (2031) is rotatably mounted in the rectangular groove at the lower end of the base rod (203).

8. The device for leveling a linear weld seam of a round tube according to claim 1, characterized in that: A rectangular through slot is provided inside the movable frame (301), and side rods (3011) are provided at the outer ends of the movable frame (301); the side rods (3011) are symmetrically arranged on both sides of the outer portion of the movable frame (301).

9. The device for leveling a linear weld seam of a round tube according to claim 8, characterized in that: A pull rod (302) is slidably installed in the movable frame (301); a circular rod at the left end of the pull rod (302) penetrates the movable frame (301), and a telescopic rod (3021) is movably installed in the pull rod (302); the telescopic rod (3021) is vertically slidably installed on the pull rod (302) via an elastic member.