Arc surface abrasive belt grinding machine

By integrating the design of notches for collecting debris and air ducts for filtering dust into the belt sander, the problem of random falling of debris and dust is solved, the safety and scope of use are improved, and the process of replacing the sanding belt is simplified.

CN223353861UActive Publication Date: 2025-09-19SHENZHEN DONGYAN ABRASIVE & SHARPENER CO LTD
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Patent Information

Application Number
CN202422794465.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-16
Publication Date
2025-09-19
Estimated Expiration
2034-11-16

AI Technical Summary

Technical Problem

Existing belt sanders are difficult to effectively collect debris and dust generated during sanding, resulting in debris falling randomly, affecting the cleanliness of the workplace, and dust being easily inhaled, threatening life safety.

Method used

A circular surface belt grinder is designed, which includes components such as a base plate, a dust collection bin, a servo motor, a driving wheel, a sanding belt body, a slide rod, a support plate, an air pipe and an air nozzle. Debris is collected through the slot, and the air pipe and the dust collection bin filter the dust to ensure that the dust does not fly all over the place.

Benefits of technology

It realizes the effective collection of debris and filtration of dust, improves the safety of operation, expands the grinding range, and facilitates the replacement and adjustment of the sanding belt.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223353861U_ABST
Patent Text Reader

Abstract

The utility model discloses an arc surface abrasive belt grinding machine, and belongs to the field of grinding machines, the arc surface abrasive belt grinding machine comprises a bottom plate and a dust collection bin, a positioning plate is fixedly assembled on the top of the bottom plate, a servo motor is fixedly assembled on the outer side of the positioning plate, a power output shaft of the servo motor is fixedly connected with a driving wheel, and the outer edge of the driving wheel is sleeved with an abrasive belt body; through the arrangement of the notch, scraps generated during grinding can be directly stored in the inner cavity of the storage box to be collected, it is guaranteed that the scraps cannot fall off at will, the air pump is driven to operate, and dust generated during workpiece grinding can be absorbed into the inner cavity of the dust collection bin through the air pipe by means of the air nozzle; and dust in the gas absorbed into the inner cavity of the dust collection bin is filtered through the filter cotton plate, the filtered clean gas can be discharged to the outside through the air outlet holes, it is guaranteed that the dust cannot fly over the sky during grinding, the situation that workers suck the dust into the lungs to threaten life safety is avoided, and the safety during operation is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of grinders, and in particular to an arc surface abrasive belt grinder. Background Art

[0002] With the rapid development of modern industry, industrial robots are widely used in various fields, especially in some fields with harsh working environments, great harm to the human body, and requiring repetitive and heavy work. For example, in the grinding industry, belt sanders are widely used in the grinding field because of their simple structure, high grinding efficiency, good grinding heat dissipation, not easy to burn the workpiece surface, and low consumables cost.

[0003] The existing belt sander is not convenient for collecting the debris and dust generated during grinding in actual use, which will cause the debris to fall randomly, affecting the cleanliness of the workplace, and the dust flying all over the sky can be easily inhaled by workers and threaten their life safety. Therefore, this application proposes a circular arc surface belt sander to solve the above problems. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a circular arc surface belt grinder, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a circular arc surface sanding belt grinder, comprising a base plate and a dust collecting bin, a positioning plate fixedly assembled on the top of the base plate, a servo motor fixedly assembled on the outer side of the positioning plate, a driving wheel fixedly connected to the power output shaft of the servo motor, a sanding belt body provided on the outer edge of the driving wheel, two frames symmetrically fixedly assembled on one side of the positioning plate close to the servo motor, and a slide rod 1 and a slide rod 2 are slidably connected to the inner walls of the two frames respectively, and a fixed plate is fixedly assembled on the outer side of the slide rod 1 The side wall of the fixed plate is symmetrically fixed with two auxiliary wheels 2, the side wall of the slide bar 2 is fixedly installed with a bracket, the top of the bracket is fixedly installed with a support plate, the inner walls of the slide bar 1 and the slide bar 2 are evenly distributed with a number of connecting holes, a slot is opened on the top of the support plate, the top of the support plate is fixedly connected to an air pipe, the end of the air pipe close to the sanding belt body is fixedly connected to an air nozzle, the middle part of the end of the air nozzle away from the air nozzle is fixedly connected to a sealing cover, the bottom of the sealing cover is bonded with a filter cotton plate, and the top of the bottom plate is provided with a storage box.

[0006] As a preferred embodiment, the side wall of the air nozzle is fixedly equipped with an abutment plate, the abutment plate and the support plate are distributed on both sides of the sanding belt body, the storage box is located below the slot, and the sanding belt body is arranged on the inner wall of the slot.

[0007] By adopting the above technical solution, the abutment plate can abut against one side of the sanding belt body, ensuring that the sanding belt body will not be sunken when the sanding workpiece is squeezed by the sanding belt body, and can form effective support for the sanding belt body. Moreover, the debris dropped by the sanding belt body when sanding the workpiece can directly fall into the inner cavity of the storage box through the groove for collection, ensuring that it will not fall at will.

[0008] As a preferred embodiment, the inner walls of the two frames are provided with through holes, and the inner walls of the through holes are threadedly connected with self-tightening bolts, and the self-tightening bolts pass through the through holes and are threadedly connected to the inner wall positions of the connecting holes.

[0009] By adopting the above technical solution, the slide bar 1 and the slide bar 2 can be stably installed on the inner wall position of the two frames using self-tightening bolts and connecting holes, and the slide bar 1 and the slide bar 2 can be slid to the position of the inner wall of the frame to adjust the tightness of the sanding belt body.

[0010] As a preferred embodiment, the top of the positioning plate is fixedly equipped with a support arm, the inner wall of the support arm is fixedly equipped with a ball bearing, and the inner wall of the ball bearing is fixedly connected to an auxiliary wheel one, and the sanding belt body is sleeved on the outer edge of the auxiliary wheel one and the two auxiliary wheels two.

[0011] By adopting the above technical solution, the stability of the sanding belt body when running at the outer edge of the auxiliary wheel can be guaranteed, and it can be ensured that it will not easily fall off. The sanding belt body can be used to grind arc-shaped workpieces at the outer edge of the auxiliary wheel two, thereby expanding the scope of use.

[0012] As a preferred embodiment, the sealing cover is arranged at the top position of the dust collecting bin, the inner cavity of the dust collecting bin is provided with an air pump, and the output end of the air pump is fixedly connected to the end of the air pipe close to the sealing cover, the top of the sealing cover is annularly distributed with several air outlet holes, and the filter cotton plate is arranged at the bottom position of the several air outlet holes, and the dust collecting bin is arranged at the top position of the bottom plate.

[0013] By adopting the above technical solution, the air pump can be driven to operate and the dust generated when grinding the workpiece can be absorbed into the inner cavity of the dust collecting bin through the air pipe by using the air nozzle, and then the dust absorbed into the gas in the inner cavity of the dust collecting bin is filtered through the filter cotton plate. The filtered clean gas can be discharged to the outside through the air outlet, ensuring that the dust will not fly all over the sky during grinding, and preventing the workers from inhaling it into the lungs and threatening their lives.

[0014] As a preferred embodiment, the top of the support plate is fixedly connected to a support rod, and the top of the support rod is fixedly connected to the air pipe, and the air nozzle is arranged on the side wall of the sanding belt body.

[0015] By adopting the above technical solution, the air pipe can be positioned to ensure that the air nozzle can be stably set above the support plate.

[0016] As a preferred embodiment, the sizes of the sliding rod 1 and the sliding rod 2 are adapted to the sizes of the inner wall of the frame.

[0017] By adopting the above technical solution, the sliding bar 1 and the sliding bar 2 will not slide easily when the positions of the sliding bar 1 and the sliding bar 2 are slidably adjusted, and can maintain stable translation.

[0018] Beneficial effects of this application:

[0019] 1. This arc surface belt grinder can directly collect the debris generated during grinding into the inner cavity of the storage box for collection by setting a slot to ensure that it will not fall off at will. The air pump can be driven to operate and the air nozzle can be used to absorb the dust generated during the grinding of the workpiece into the inner cavity of the dust collecting bin through the air pipe, and then the dust absorbed in the gas in the inner cavity of the dust collecting bin is filtered through the filter cotton plate. The filtered clean gas can be discharged to the outside through the air outlet, ensuring that the dust will not fly all over the sky during grinding, avoiding workers from inhaling it into the lungs and threatening their lives, thereby improving safety during operation.

[0020] 2. This arc surface sanding belt grinder can grind the plane of the workpiece through the vertical sanding belt body, and can grind the arc-shaped workpiece by using the sanding belt body located at the outer edge of the auxiliary wheel 2, thereby improving the scope of use. By removing the self-tightening bolts, the sliding slide bar 1 and the slide bar 2 can be positioned on the inner wall of the frame, and then the position of the auxiliary wheel 2 can be adjusted, thereby adjusting the tightness of the sanding belt body, and making it easy to remove the sanding belt body for replacement, so there is no need to pull it hard, which improves the convenience of replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of this application;

[0022] Figure 2 This is a schematic diagram of the rear structure of this application;

[0023] Figure 3 This is a schematic diagram of the partially expanded structure of this application;

[0024] Figure 4 This is a schematic diagram of the support plate structure of this application;

[0025] Figure 5 This is a schematic diagram of the filter cotton plate structure of this application.

[0026] Numbers in the figure: 1. Base plate; 2. Positioning plate; 3. Support arm; 4. Auxiliary wheel 1; 5. Servo motor; 6. Driving wheel; 7. Sanding belt body; 8. Frame; 9. Slide bar 1; 10. Fixed plate; 11. Auxiliary wheel 2; 12. Bracket; 13. Support plate; 14. Slide bar 2; 15. Connecting hole; 16. Self-tightening bolt; 17. Notch; 18. Air pipe; 19. Air nozzle; 20. Sealing cover; 21. Filter cotton plate; 22. Dust collection bin; 23. Storage box; 24. Abutment plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0028] Reference Figure 1-5 A circular arc surface sanding belt grinder includes a base plate 1 and a dust collecting bin 22. A positioning plate 2 is fixedly mounted on the top of the base plate 1. A servo motor 5 is fixedly mounted on the outside of the positioning plate 2. The power output shaft of the servo motor 5 is fixedly connected to a driving wheel 6. The outer edge of the driving wheel 6 is sleeved with a sanding belt body 7. Two frames 8 are symmetrically fixedly mounted on one side of the positioning plate 2 close to the servo motor 5. The inner walls of the two frames 8 are respectively slidably connected to a slide bar 9 and a slide bar 2 14. A fixed plate 10 is fixedly mounted on the outside of the slide bar 9. The side wall of the fixed plate 10 is symmetrically fixed with two Auxiliary wheel 2 11, the side wall of slide bar 2 14 is fixedly equipped with a bracket 12, the top of the bracket 12 is fixedly equipped with a support plate 13, the inner walls of slide bar 1 9 and slide bar 2 14 are evenly distributed with a number of connection holes 15, the top of the support plate 13 is provided with a slot 17, the top of the support plate 13 is fixedly connected to an air pipe 18, the end of the air pipe 18 close to the sanding belt body 7 is fixedly connected to an air nozzle 19, the middle part of the end of the air nozzle 19 away from the air nozzle 19 is fixedly connected to a sealing cover 20, the bottom of the sealing cover 20 is bonded with a filter cotton plate 21, and the top of the base plate 1 is provided with a storage box 23.

[0029] See Figure 3 and Figure 4 The side wall of the air nozzle 19 is fixedly equipped with an abutment plate 24, and the abutment plate 24 and the support plate 13 are distributed on both sides of the sanding belt body 7. The storage box 23 is located below the slot 17, and the sanding belt body 7 is arranged on the inner wall of the slot 17, so that the abutment plate 24 can abut one side of the sanding belt body 7 to ensure that the sanding belt body 7 will not be concave when the sanding workpiece is squeezed. It can form an effective support for the sanding belt body 7, and the debris dropped by the sanding belt body 7 when the sanding belt body 7 is grinding the workpiece can directly fall into the inner cavity of the storage box 23 through the slot 17 for collection, ensuring that it will not fall at will.

[0030] See Figure 1The inner walls of the two frames 8 are each provided with a through hole, and the inner walls of the through holes are threadedly connected with a self-tightening bolt 16. The self-tightening bolt 16 passes through the through hole and is threadedly connected to the inner wall position of the connecting hole 15, so that the self-tightening bolt 16 can be used to cooperate with the connecting hole 15 to stably install the slide bar 1 9 and the slide bar 2 14 on the inner wall position of the two frames 8, and the position of the slide bar 1 9 and the slide bar 2 14 on the inner wall of the frame 8 can be slid to adjust the tightness of the sanding belt body 7.

[0031] See Figure 2 and Figure 3 The top of the positioning plate 2 is fixedly equipped with a support arm 3, the inner wall of the support arm 3 is fixedly equipped with a ball bearing, and the inner wall of the ball bearing is fixedly connected to the auxiliary wheel 1 4, and the sanding belt body 7 is sleeved on the outer edge of the auxiliary wheel 1 4 and the two auxiliary wheels 2 11, so that the stability of the sanding belt body 7 when running at the outer edge of the auxiliary wheel 1 4 can be guaranteed, and it can be ensured that it will not easily fall off, and the sanding belt body 7 can be used at the outer edge of the auxiliary wheel 2 11 to grind arc-shaped workpieces, thereby improving the scope of use.

[0032] See Figure 5 The sealing cover 20 is arranged at the top position of the dust collecting bin 22. The inner cavity of the dust collecting bin 22 is provided with an air pump, and the output end of the air pump is fixedly connected to the end of the air pipe 18 close to the sealing cover 20. There are several air outlet holes distributed in a ring on the top of the sealing cover 20, and the filter cotton plate 21 is arranged at the bottom position of the several air outlet holes. The dust collecting bin 22 is arranged at the top position of the base plate 1, so that the air pump can be driven to operate and the air nozzle 19 can be used to absorb the dust generated when the workpiece is polished into the inner cavity of the dust collecting bin 22 through the air pipe 18, and then the dust absorbed into the inner cavity of the dust collecting bin 22 is filtered through the filter cotton plate 21. The filtered clean gas can be discharged to the outside through the air outlet to ensure that dust will not fly all over the sky during polishing, and to prevent the staff from inhaling it into the lungs and threatening their lives.

[0033] See Figure 5 The top of the support plate 13 is fixedly connected to a support rod, and the top of the support rod is fixedly connected to the air pipe 18. The air nozzle 19 is arranged on the side wall of the sanding belt body 7, so that the air pipe 18 can be positioned to ensure that the air nozzle 19 can be stably set above the support plate 13.

[0034] See Figure 3 and Figure 4 The sizes of slide bar 1 9 and slide bar 2 14 are adapted to the inner wall size of frame 8 , so that when slidingly adjusting the positions of slide bar 1 9 and slide bar 2 14 , slide bar 1 9 and slide bar 2 14 will not slide easily and can maintain stable translation.

[0035] Working principle: When using this device, the workpiece to be polished can be placed on the top of the support plate 13, and the plane of the workpiece can be polished by using the vertical sanding belt body 7, and the arc-shaped workpiece can be polished by using the sanding belt body 7 on the outer edge of the auxiliary wheel 2 11, which increases the scope of use. The debris during polishing can directly fall into the inner cavity of the storage box 23 through the notch 17 for collection, ensuring that it will not fall at will. At the same time, the air pump can be driven to run, and the dust generated when polishing the workpiece can be absorbed into the air pipe 18 by using the air nozzle 19. The inner cavity of the dust collecting bin 22 is filtered through the filter cotton plate 21 to process the dust absorbed in the gas in the inner cavity of the dust collecting bin 22. The filtered clean gas can be discharged to the outside through the air outlet to ensure that the dust will not fly all over the sky during grinding, and to prevent the staff from inhaling it into the lungs and threatening their life safety. After removing the self-tightening bolt 16, the sliding slide bar 1 9 and the sliding slide bar 2 14 can be moved to the position of the inner wall of the frame 8, so as to adjust the tightness of the sanding belt body 7, and it is convenient to remove the sanding belt body 7 for replacement, so there is no need to pull it hard, which improves the convenience of replacement.

[0036] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.

Claims

1. A circular arc surface belt grinder, comprising a base plate (1) and a dust collecting bin (22), characterized in that: The top of the bottom plate (1) is fixedly equipped with a positioning plate (2), the outer side of the positioning plate (2) is fixedly equipped with a servo motor (5), the power output shaft of the servo motor (5) is fixedly connected to a driving wheel (6), the outer edge of the driving wheel (6) is provided with a sanding belt body (7), the positioning plate (2) is symmetrically fixedly equipped with two frames (8) on one side close to the servo motor (5), and the inner walls of the two frames (8) are slidably connected with a slide bar 1 (9) and a slide bar 2 (14), the outer side of the slide bar 1 (9) is fixedly equipped with a fixed plate (10), the side wall of the fixed plate (10) is symmetrically fixedly equipped with two auxiliary wheels 2 (11), the slide bar 2 (14) is fixedly equipped with a fixed plate (10), the side wall of the fixed plate (10) is fixedly equipped with two auxiliary wheels 2 (11), and the side wall of the slide bar 2 (14) is fixedly equipped with a fixed plate (10). The side wall is fixedly equipped with a bracket (12), the top of the bracket (12) is fixedly equipped with a support plate (13), the inner walls of the slide bar 1 (9) and the slide bar 2 (14) are evenly distributed with a plurality of connection holes (15), the top of the support plate (13) is provided with a slot (17), the top of the support plate (13) is fixedly connected with an air pipe (18), the end of the air pipe (18) close to the sanding belt body (7) is fixedly connected with an air nozzle (19), the middle part of the end of the air nozzle (19) away from the air nozzle (19) is fixedly connected with a sealing cover (20), the bottom of the sealing cover (20) is bonded with a filter cotton plate (21), and the top of the bottom plate (1) is provided with a storage box (23).

2. The arc surface abrasive belt grinder according to claim 1, characterized in that: The side wall of the air nozzle (19) is fixedly equipped with an abutment plate (24), the abutment plate (24) and the support plate (13) are distributed on both sides of the sanding belt body (7), the storage box (23) is located below the slot (17), and the sanding belt body (7) is arranged on the inner wall of the slot (17).

3. The arc surface abrasive belt grinder according to claim 1, characterized in that: The inner walls of the two frames (8) are each provided with a through hole, and the inner walls of the through holes are threadedly connected with a self-tightening bolt (16), and the self-tightening bolt (16) passes through the through hole and is threadedly connected to the inner wall of the connecting hole (15).

4. The arc surface abrasive belt grinder according to claim 1, characterized in that: The top of the positioning plate (2) is fixedly equipped with a support arm (3), the inner wall of the support arm (3) is fixedly equipped with a ball bearing, and the inner wall of the ball bearing is fixedly connected to an auxiliary wheel 1 (4), and the sanding belt body (7) is sleeved on the outer edge of the auxiliary wheel 1 (4) and the two auxiliary wheels 2 (11).

5. The arc surface abrasive belt grinder according to claim 1, characterized in that: The sealing cover (20) is arranged at the top position of the dust collecting bin (22), the inner cavity of the dust collecting bin (22) is provided with an air pump, and the output end of the air pump is fixedly connected to the end of the air pipe (18) close to the sealing cover (20), the top of the sealing cover (20) is annularly distributed with a plurality of air outlet holes, and the filter cotton plate (21) is arranged at the bottom position of the plurality of air outlet holes, and the dust collecting bin (22) is arranged at the top position of the bottom plate (1).

6. The arc surface abrasive belt grinder according to claim 1, characterized in that: The top of the support plate (13) is fixedly connected to a support rod, and the top of the support rod is fixedly connected to the air pipe (18). The air nozzle (19) is arranged on the side wall of the sanding belt body (7).

7. The arc surface abrasive belt grinder according to claim 1, characterized in that: The sizes of the slide bar 1 (9) and the slide bar 2 (14) are adapted to the inner wall size of the frame (8).