Prefabricated part demolding turnover device

By designing an automated prefabricated component demoulding and flipping device, the problems of high labor intensity and many safety hazards in the flipping process in the existing technology are solved, and efficient and safe component flipping and transportation are achieved.

CN223354544UActive Publication Date: 2025-09-19HUNAN WUXIN MACHINERY
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Patent Information

Application Number
CN202422625602.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The flipping process of existing prefabricated components after demoulding is labor-intensive, has many safety hazards and is easy to be damaged, and has a low degree of automation.

Method used

A prefabricated component demoulding and flipping device including a frame, a receiving mechanism, a clamping mechanism, a lifting mechanism, a moving mechanism and a flipping mechanism is designed. The demoulding, flipping and transportation of the components are achieved through automated operation, avoiding manual intervention.

Benefits of technology

It improves the degree of automation, reduces the risk of component damage, improves flipping efficiency, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated part demoulding turnover device which comprises a machine frame, a bearing mechanism and a clamping mechanism, and the machine frame is provided with a lifting mechanism used for driving the clamping mechanism to ascend and descend, a moving mechanism used for driving the clamping mechanism to move and a turnover mechanism used for driving a prefabricated part to turn over. And the receiving mechanism is arranged below the turnover mechanism. After the component mold is opened, the lifting mechanism drives the clamping mechanism to descend, the clamping mechanism grabs the prefabricated component, and the lifting mechanism drives the clamping mechanism to ascend, so that the prefabricated component is separated from the component mold, and demolding is achieved; then the moving mechanism drives the clamping mechanism to move to the turnover mechanism, the clamping mechanism places the prefabricated part on the turnover mechanism, the turnover mechanism drives the prefabricated part to turn over, and finally the prefabricated part is placed on the bearing mechanism below, manual participation is not needed, the automation degree is high, the efficiency is high, and compared with turnover through a crane, the turnover efficiency is high. And damage to the prefabricated part can be avoided.
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Description

Technical Field

[0001] The utility model relates to prefabricated component production equipment, in particular to a prefabricated component demoulding and turning device. Background Art

[0002] With the continuous improvement of technology, the demand for a higher degree of automation in prefabricated component production lines is becoming increasingly higher. Due to structural limitations, some types of prefabricated components require flipping after demolding to facilitate subsequent transportation and stacking. For prefabricated components that need to be flipped after demolding, manual demolding or simple equipment is currently common. After demolding, the components are then transported to a sand pit or a dedicated flipping site, and then flipped manually or by crane. This flipping process is cumbersome, labor-intensive, and poses certain safety risks. It is also easy to damage the components during the flipping process, thereby reducing the yield rate. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a prefabricated component demoulding and turning device which has high automation, high efficiency and is conducive to reducing component damage.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A prefabricated component demoulding and flipping device includes a frame, a receiving mechanism and a clamping mechanism. The frame is provided with a lifting mechanism for driving the clamping mechanism to rise and fall, a moving mechanism for driving the clamping mechanism to move, and a flipping mechanism for driving the prefabricated component to flip. The receiving mechanism is arranged below the flipping mechanism.

[0006] As a further improvement of the above technical solution: the moving mechanism is arranged on the frame, the lifting mechanism is arranged on the moving mechanism, and the clamping mechanism is arranged on the lifting mechanism.

[0007] As a further improvement of the above technical solution: a moving guide structure is provided between the frame and the moving mechanism, and a lifting guide structure is provided between the moving mechanism and the lifting mechanism.

[0008] As a further improvement of the above technical solution: the clamping mechanism includes a clamping seat and at least two first clamping jaws movably connected to the clamping seat.

[0009] As a further improvement of the above technical solution: the first clamping jaw is slidably connected or hinged to the clamping seat.

[0010] As a further improvement of the above technical solution: the turnover mechanism includes a vertically arranged rotating ring, on which a component positioning seat and a second clamping claw for fixing the prefabricated component are provided.

[0011] As a further improvement of the above technical solution: a plurality of second clamping jaws are provided and are arranged oppositely on both sides of the component positioning seat.

[0012] As a further improvement of the above technical solution: the second clamping jaw is hinged or slidably connected to the rotating ring.

[0013] As a further improvement of the above technical solution: the receiving mechanism includes a receiving seat and a lifting tray arranged on the receiving seat.

[0014] As a further improvement of the above technical solution: the receiving seat is a movable structure.

[0015] Compared with the prior art, the advantages of the present invention are: the prefabricated component demoulding and flipping device disclosed by the present invention, after the component mold is opened, the lifting mechanism drives the clamping mechanism to descend, the clamping mechanism grabs the prefabricated component, and the lifting mechanism drives the clamping mechanism to rise, so that the prefabricated component is separated from the component mold and demoulding is achieved; then the moving mechanism drives the clamping mechanism to move to the flipping mechanism, the clamping mechanism places the prefabricated component on the flipping mechanism, the flipping mechanism drives the prefabricated component to flip, and finally the prefabricated component is placed on the receiving mechanism below, without manual participation, with a high degree of automation and high efficiency. Compared with using a crane for flipping, it is beneficial to avoid damage to the prefabricated component.

[0016] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the demoulding and turning device of the prefabricated component of the present invention.

[0018] Figure 2 It is a structural schematic diagram of the utility model for lifting prefabricated components.

[0019] Figure 3 It is a structural schematic diagram of the utility model for transferring prefabricated components to the turning mechanism.

[0020] Figure 4 It is a structural schematic diagram of placing prefabricated components on a turning mechanism in the utility model.

[0021] Figure 5 It is a structural schematic diagram of the turning mechanism of the utility model for fixing prefabricated components.

[0022] Figure 6 It is a structural schematic diagram of the utility model after the prefabricated component is turned upside down.

[0023] Figure 7 It is a structural schematic diagram of the utility model in which a lifting tray receives prefabricated components.

[0024] Figure 8 It is a structural schematic diagram of the utility model in which prefabricated components are placed on a lifting tray.

[0025] Figure 9 It is a structural schematic diagram of the utility model for transporting prefabricated components by a receiving mechanism.

[0026] Figure 10 This is a structural diagram of the first embodiment of the clamping mechanism in the present invention, (a) is the clamping state, and (b) is the open state.

[0027] Figure 11 This is a structural diagram of the second embodiment of the clamping mechanism in the present invention, (a) is the clamping state, and (b) is the open state.

[0028] Figure 12 This is a structural diagram of the first embodiment of the flip mechanism in the present invention, (a) is the open state, and (b) is the clamped state.

[0029] Figure 13 This is a structural diagram of the second embodiment of the flip mechanism in the present invention, (a) is the open state, and (b) is the clamped state.

[0030] The numbers in the figure represent: 1. frame; 2. receiving mechanism; 21. receiving seat; 22. lifting tray; 3. clamping mechanism; 31. clamping seat; 32. first clamping jaw; 4. lifting mechanism; 5. moving mechanism; 6. prefabricated component; 61. component mold; 7. flipping mechanism; 71. rotating ring; 72. component positioning seat; 73. second clamping jaw. DETAILED DESCRIPTION

[0031] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0033] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0034] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] Figures 1 to 9 An embodiment of the demoulding and turning device for prefabricated components of the present invention is shown. The demoulding and turning device for prefabricated components of this embodiment includes a frame 1, a receiving mechanism 2 and a clamping mechanism 3. The frame 1 is provided with a lifting mechanism 4 for driving the clamping mechanism 3 to rise and fall, a moving mechanism 5 for driving the clamping mechanism 3 to move, and a turning mechanism 7 for driving the prefabricated component 6 to turn over. The receiving mechanism 2 is arranged below the turning mechanism 7.

[0036] In the prefabricated component demoulding and flipping device of this embodiment, after the component mold 61 is opened, the lifting mechanism 4 drives the clamping mechanism 3 to descend, the clamping mechanism 3 grabs the prefabricated component 6, and the lifting mechanism 4 drives the clamping mechanism 3 to rise, so that the prefabricated component 6 is separated from the component mold 61, and demoulding is achieved; then the moving mechanism 5 drives the clamping mechanism 3 to move to the flipping mechanism 7, the clamping mechanism 3 places the prefabricated component 6 on the flipping mechanism 7, the flipping mechanism 7 drives the prefabricated component 6 to flip, and finally the prefabricated component 6 is placed on the receiving mechanism 2 below. No human participation is required, the degree of automation is high, and the efficiency is high. Compared with using a crane for flipping, it is beneficial to avoid damage to the prefabricated component 6.

[0037] As a preferred embodiment, the moving mechanism 5 is arranged on the frame 1, the lifting mechanism 4 is arranged on the moving mechanism 5, and the clamping mechanism 3 is arranged on the lifting mechanism 4. During operation, the lifting mechanism 4 drives the clamping mechanism 3 to rise and fall, and the moving mechanism 5 drives the lifting mechanism 4 and the clamping mechanism 3 to move as a whole, resulting in a simple and reasonable structure. Of course, in other embodiments, the lifting mechanism 4 can also be arranged on the frame 1, the moving mechanism 5 can be arranged on the lifting mechanism 4, and the clamping mechanism 3 can be arranged on the moving mechanism 5, which can also achieve the lifting and movement of the clamping mechanism 3. Preferably, the moving mechanism 5 can be a mobile trolley, and the lifting mechanism 4 can be lifted and lowered by a pneumatic cylinder, an oil cylinder, a screw-nut pair, etc.

[0038] As a preferred embodiment, a moving guide structure is provided between the frame 1 and the moving mechanism 5, and a lifting guide structure is provided between the moving mechanism 5 and the lifting mechanism 4. The moving guide structure and the lifting guide structure may be, for example, a guide rail and guide wheel, a guide rail and slider, a slide groove and roller, etc., and can provide guidance for the moving and lifting process, making the moving and lifting process smoother and more stable, avoiding deviation, and reducing movement resistance.

[0039] Furthermore, in this embodiment, the clamping mechanism 3 includes a clamping base 31 and at least two first clamping jaws 32 movably connected to the clamping base 31. Each first clamping jaw 32 can be used to clamp and secure the prefabricated component 6, resulting in a simple and reliable structure. The clamping base 31 is connected to the lifting mechanism 4 to achieve the overall lifting and lowering of the clamping mechanism 3. If the prefabricated component 6 has a rectangular or similar profile, the first clamping jaws 32 can be arranged in pairs opposite each other. If the prefabricated component 6 has a circular or similar profile, the first clamping jaws 32 can be distributed along the circumference to facilitate reliable securing of the prefabricated component 6.

[0040] See Figure 10 Furthermore, in this embodiment, the first clamping jaw 32 is slidably connected to the clamping seat 31. For example, the first clamping jaw 32 can be driven by a cylinder, an oil cylinder, etc. to slide from the periphery to the center, thereby fixing the prefabricated component 6, which has a simple and reliable structure. Figure 11 Of course, in other embodiments, the first clamping jaw 32 may also be the same as the second clamping jaw 73 and adopt a rotating structure, that is, the first clamping jaw 32 is hinged to the clamping seat 31.

[0041] Furthermore, in this embodiment, the flipping mechanism 7 includes a vertically arranged rotating ring 71, which is provided with a component positioning seat 72 and a second clamping jaw 73 for securing the prefabricated component 6. The clamping mechanism 3 first places the prefabricated component 6 on the component positioning seat 72. Then, the second clamping jaw 73 operates to cooperate with the component positioning seat 72 to secure the prefabricated component 6. Finally, the rotating ring 71 rotates 180°, thereby swapping the prefabricated component 6 vertically, thereby completing the flipping of the prefabricated component 6. The rotating ring 71 can be driven to rotate, for example, by a gear train, chain mechanism, or the like.

[0042] As a preferred embodiment, multiple second clamps 73 are provided and arranged relatively on both sides of the component positioning seat 72, which is conducive to transferring the prefabricated component 6 from the clamping mechanism 3 to the component positioning seat 72 and reliably fixing the component positioning seat 72.

[0043] See Figure 12 Furthermore, in this embodiment, the second clamping jaw 73 is hinged to the rotating ring 71. After the prefabricated component 6 is placed on the component positioning seat 72, the second clamping jaw 73 rotates inward to fix the prefabricated component 6. The structure is simple and reliable. Figure 13Of course, in other embodiments, the second clamping jaw 73 may also adopt a sliding structure similar to the first clamping jaw 32 .

[0044] Furthermore, in this embodiment, the receiving mechanism 2 includes a receiving seat 21 and a lifting tray 22 provided on the receiving seat 21. After the flip is completed, the lifting tray 22 rises to receive the prefabricated component 6, the second clamping jaw 73 opens, the prefabricated component 6 falls on the lifting tray 22, and then the lifting tray 22 descends, which has good reliability and high efficiency.

[0045] Furthermore, in this embodiment, the receiving seat 21 is a movable structure (for example, the receiving seat 21 is equipped with running wheels, or a movable guide rail is provided and the receiving seat 21 is driven to move along the movable guide rail by a driving member). After the prefabricated component 6 falls on the lifting tray 22, the receiving seat 21 can drive the lifting tray 22 to move to the subsequent work station, which is more convenient to use.

[0046] The working process of the demoulding and turning device of the utility model for prefabricated components is as follows:

[0047] See Figure 1 and Figure 2 After the component mold 61 is opened, the lifting mechanism 4 drives the clamping mechanism 3 to descend, and each first clamping claw 32 moves from the periphery to the middle to clamp and fix the prefabricated component 6. The lifting mechanism 4 drives the clamping mechanism 3 to rise, so that the prefabricated component 6 is separated from the component mold 61, and demoulding is achieved;

[0048] See Figure 3 , the moving mechanism 5 drives the clamping mechanism 3 to move to the flipping mechanism 7;

[0049] See Figure 4 , the lifting mechanism 4 drives the clamping mechanism 3 to descend, and each first clamping claw 32 moves from the middle to the surrounding to place the prefabricated component 6 on the component positioning seat 72 of the turning mechanism 7;

[0050] See Figure 5 , the lifting mechanism 4 drives the clamping mechanism 3 to rise, and the second clamping jaw 73 rotates inward to fix the prefabricated component 6;

[0051] See Figure 6 , the rotating ring 71 rotates 180°, which can make the prefabricated component 6 swap up and down, completing the flip of the prefabricated component 6. At the same time, the moving mechanism 5 drives the clamping mechanism 3 back to the top of the component mold 61, preparing for the next cycle;

[0052] See Figure 7 , the lifting tray 22 rises to receive the prefabricated component 6;

[0053] See Figure 8 , the second clamping jaw 73 rotates outward and opens, and the prefabricated component 6 falls onto the lifting tray 22;

[0054] See Figure 9 , the lifting tray 22 descends, and the receiving seat 21 drives the lifting tray 22 to move to the subsequent workstation.

[0055] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.

Claims

1. A prefabricated component demoulding and turning device, characterized in that: The invention comprises a frame (1), a receiving mechanism (2) and a clamping mechanism (3); the frame (1) is provided with a lifting mechanism (4) for driving the clamping mechanism (3) to rise and fall, a moving mechanism (5) for driving the clamping mechanism (3) to move, and a turning mechanism (7) for driving the prefabricated component (6) to turn over; the receiving mechanism (2) is arranged below the turning mechanism (7).

2. The prefabricated component demoulding and turning device according to claim 1, characterized in that: The moving mechanism (5) is arranged on the frame (1), the lifting mechanism (4) is arranged on the moving mechanism (5), and the clamping mechanism (3) is arranged on the lifting mechanism (4).

3. The demoulding and turning device for prefabricated components according to claim 2, characterized in that: A moving guide structure is provided between the frame (1) and the moving mechanism (5), and a lifting guide structure is provided between the moving mechanism (5) and the lifting mechanism (4).

4. The demoulding and turning device for prefabricated components according to claim 1, characterized in that: The clamping mechanism (3) comprises a clamping seat (31) and at least two first clamping claws (32) movably connected to the clamping seat (31).

5. The prefabricated component demoulding and turning device according to claim 4, characterized in that: The first clamping claw (32) is slidably connected or hinged to the clamping seat (31).

6. The prefabricated component demoulding and turning device according to claim 1, characterized in that: The turning mechanism (7) comprises a vertically arranged rotating ring (71), on which a component positioning seat (72) and a second clamping claw (73) for fixing the prefabricated component (6) are provided.

7. The prefabricated component demoulding and turning device according to claim 6, characterized in that: The second clamping jaws (73) are provided in plurality and are arranged oppositely on both sides of the component positioning seat (72).

8. The prefabricated component demoulding and turning device according to claim 7, characterized in that: The second clamping jaw (73) is hingedly or slidably connected to the rotating ring (71).

9. The prefabricated component demoulding and turning device according to any one of claims 1 to 8, characterized in that: The receiving mechanism (2) comprises a receiving seat (21) and a lifting tray (22) arranged on the receiving seat (21).

10. The prefabricated component demoulding and turning device according to claim 9, characterized in that: The receiving seat (21) is a movable structure.