Rubber turning open mill for rubber mixing
By setting the rubber collection guide rail above the rubber turning unit in the rubber turning mill and connecting it with the suction hood through a moving mechanism, the problems of rubber falling and high energy consumption of the suction hood are solved, and smooth operation of the equipment and efficient gas collection are achieved.
Patent Information
- Application Number
- CN202422416734.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the existing rubber turning mixing mill, the rubber easily falls onto the rubber collecting guide rail, which increases the movement resistance of the rubber collecting parts and makes cleaning more difficult. The energy consumption of the suction hood air pump is high and the air collection efficiency is low.
The glue collecting guide rail is set above the glue turning unit, and the glue collecting part is connected to the suction hood through a moving mechanism. The suction hood is adjacent to the glue collecting guide rail and moves with the glue collecting part. The pulley is used to roll with the glue collecting guide rail to reduce friction. The air inlet end of the suction hood is located on the inner side of the moving mechanism.
It effectively prevents rubber from falling, reduces the movement resistance of the rubber collecting parts, improves the cleaning effect and gas collection efficiency of the suction hood, reduces the energy consumption of the air pump, and ensures smooth equipment operation with low failure rate.
Smart Images

Figure CN223354635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mixing mills, in particular to a rubber turning mixing mill for mixing rubber. Background Art
[0002] The basic structure of a conventional mixing mill consists of a frame, mixing rollers, a mixing unit, and a collection unit. The collection unit includes a collection drive, a collection unit, and a collection guide. The collection guide is located vertically between the mixing rollers and the mixing unit. The collection guide is parallel to the mixing rollers, and the collection drive drives the collection unit to move back and forth along the collection guide. Rubber material discharged from the mixing rollers is directed through the collection unit to the mixing unit above the mixing rollers. The material then flows from the mixing unit to the mixing rollers for continuous mixing.
[0003] The rubber itself has a large friction coefficient, the mixing temperature of the rubber is high and the adhesion is strong. In actual production, some rubber may fall onto the rubber collecting guide rail, and the rubber collecting parts move along the rubber collecting guide rail with rubber attached. The rubber will enter between the rubber collecting guide rail and the rubber collecting parts, resulting in increased resistance to the movement of the rubber collecting parts. In severe cases, the rubber collecting parts will stop working; the moving rubber collecting parts cause the rubber to further extend on the surface of the rubber collecting guide rail, and the contaminated area of the rubber collecting guide rail and the rubber collecting parts will expand, making cleaning more difficult; in addition, the basic structure of the rubber turning mill also includes an air suction hood for collecting rubber mixing waste gas. The air suction hood is fixed above the rubber turning unit and its air suction space includes the moving space of the rubber collecting parts. The air pump of the air suction hood consumes a lot of energy and has a low gas collection efficiency. Utility Model Content
[0004] The utility model aims to provide a rubber turning mill for mixing rubber, which has smooth movement of a rubber collecting unit, low energy consumption of an air pump of an air suction hood and high air collecting efficiency.
[0005] In order to achieve the above technical effects, the technical solution of the utility model is: a rubber mixing mill for turning over rubber, comprising:
[0006] A frame, a pair of open-refining rollers, a rubber turning unit, and a rubber collection unit. The open-refining rollers include a first clamping rod and a second clamping rod that rotate around their own axis on the frame. The rubber turning unit is arranged above the open-refining rollers. The rubber collection unit includes a rubber collection driving component, a rubber collection component and a rubber collection guide rail. The rubber collection guide rail extends along an axial direction parallel to the first clamping roller and is fixed to the frame. The rubber collection driving component drives the rubber collection component to reciprocate along the length direction of the rubber collection guide rail. The rubber collection guide rail is located above the rubber turning unit.
[0007] Preferably, in order to improve the collection efficiency of rubber refining waste gas, an air suction hood is further included, the air inlet end of the air suction hood is facing the rubber collecting part, and the air outlet end is used to connect to an air pump.
[0008] Preferably, in order to improve the dust removal effect of the suction hood on the glue collection guide rail, the suction hood is located immediately above the glue collection guide rail.
[0009] Preferably, in order for the suction hood to move along with the glue collecting member, the glue collecting member further comprises a moving mechanism, and the moving mechanism is slidably connected to the glue collecting guide rail and fixedly connected to the suction hood.
[0010] Preferably, in order to reduce dust accumulation on the moving mechanism, the projection of the air inlet end of the suction hood on the horizontal plane is a first projection, and the projection of the moving mechanism on the horizontal plane is a second projection, and the second projection is located inside the first projection.
[0011] Preferably, in order to reduce energy consumption of the suction hood air pump, the second projection is adjacent to the circumferential outer edge of the first projection.
[0012] Preferably, in order to realize the movement of the moving mechanism on the rubber collection guide rail, the moving mechanism includes a sleeve, and the sleeve is sleeved outside the rubber collection guide rail.
[0013] Preferably, in order to save effort when the moving mechanism moves on the glue collecting guide rail, the moving mechanism includes a pulley, and the pulley is rollingly connected to the glue collecting guide rail.
[0014] The advantages and beneficial effects of the utility model are:
[0015] The rubber collecting guide rail of the rubber mixing mill is arranged above the rubber collecting unit to prevent the rubber from falling from above the rubber collecting guide rail to the rubber collecting guide rail, thereby eliminating the possibility of the rubber entering between the rubber collecting guide rail and the rubber collecting part;
[0016] The equipment has a reasonable structure, low failure rate and smooth operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 2. It is a structural schematic diagram of a rubber turning and training machine for mixing rubber in an embodiment;
[0018] Figure 2 It is a structural schematic diagram of another embodiment of the utility model;
[0019] Figure 3 yes Figure 2 Schematic diagram of the three-dimensional structure;
[0020] Figure 4 yes Figure 3 A magnified view of part A in FIG;
[0021] In the figure: 1. Frame; 2. Opening and refining rollers; 3. Rubber turning unit; 4. Rubber collecting unit; 401. Rubber collecting drive component; 402. Rubber collecting component; 4021. Moving mechanism; 403. Rubber collecting guide rail; 5. Suction hood. DETAILED DESCRIPTION
[0022] The following embodiments are used to further describe the specific embodiments of the present invention in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.
[0023] like Figure 1 As shown, the rubber mixing mill for mixing rubber of this embodiment includes: a frame 1, a pair of mixing rollers 2, a rubber mixing unit 3, and a rubber collecting unit 4. The pair of mixing rollers 2 include a first clamping rod and a second clamping rod both rotating around their own axis on the frame 1. The rubber mixing unit 3 is arranged above the pair of mixing rollers 2. The rubber collecting unit 4 includes a rubber collecting driving component 401, a rubber collecting component 402 and a rubber collecting guide rail 403. The rubber collecting guide rail 403 extends along an axial direction parallel to the first clamping rod and is fixed on the frame 1. The rubber collecting driving component 401 drives the rubber collecting component 402 to reciprocate along the length direction of the rubber collecting guide rail 403, and is characterized in that the rubber collecting guide rail 403 is located above the rubber mixing unit 3.
[0024] Specifically, the rubber material discharged from the open mixing rollers 2 is introduced into the rubber turning unit 3 above the open mixing rollers 2 via the rubber collecting unit 4. The rubber material is then discharged from the rubber turning unit 3 to the open mixing rollers 2 for cyclic mixing. The rubber collecting guide 403 located above the rubber turning unit 3 prevents the rubber material from falling onto the rubber collecting guide 403 from above, thereby preventing the rubber material from entering between the rubber collecting guide 403 and the rubber collecting member 402.
[0025] In some preferred embodiments, the rubber transfer unit 3 includes a rubber transfer roller arranged parallel to the open mill roller 2, which is rotatably mounted on the frame 1. Specifically, the rubber transfer unit 3 pulls the rubber material discharged from the open mill roller 2 and then guides it into the open mill roller 2 for processing. When there is only one rubber transfer roller, the rubber transfer roller pulls the rubber material; when there are two rubber transfer rollers, both of which are designed as a pair of rollers, the rubber transfer rollers pull, squeeze, and shear the rubber material.
[0026] In the embodiment including the rubber turning roller, the function of the rubber collecting part 402 is, on the one hand, to gather and fold the rubber material discharged from the refining roller 2; on the other hand, it is to be slidably connected to the rubber collecting guide rail 403, pulling the rubber material to move back and forth axially between the refining roller 2 and the rubber turning roller, avoiding the rubber material only having partial axial contact with the refining roller 2 and the rubber turning roller, effectively reducing the local wear of the refining roller 2 and the rubber turning roller, and extending the service life of the refining roller 2 and the rubber turning roller.
[0027] like Figure 2As shown, another embodiment of the rubber mixing mill further includes an air intake hood 5, the air inlet end of which faces the rubber collecting member 402, and the air outlet end of which is connected to an air pump. Specifically, rubber mixing produces waste gas, the main pollutants of which include dust, hydrogen sulfide, carbon disulfide, toluene, and non-methane hydrocarbons.
[0028] Rubber refining waste gas will have an adverse effect on the environment and the health of production personnel; and the temperature of the rubber refining waste gas itself is relatively high, and the dust in it is easy to float up. On the one hand, it adheres to the surface of the rubber collection guide rail 403 and hinders the reciprocating movement of the rubber collection part 402 on the rubber collection guide rail 403. On the other hand, the dust adheres to the rubber material transmission path and pollutes the rubber material.
[0029] The suction hood 5 effectively collects the waste gas from rubber refining, reduces the impact of the waste gas on the environment and human health, facilitates the smooth movement of the rubber collecting member 402, and reduces the probability of dust contaminating the rubber material.
[0030] In some preferred embodiments, the suction hood 5 is located directly above the glue collecting guide rail 403. Specifically, when the suction hood 5 is located directly above the glue collecting guide rail 403, the suction hood 5 can not only remove dust adhering to the surface of the glue collecting guide rail 403 to a certain extent when it is turned on, but also effectively prevent dust from adhering to the glue collecting guide rail 403.
[0031] In some preferred embodiments, Figure 3 、 4 As shown, the glue collecting member 402 further includes a moving mechanism 4021, which is slidably connected to the glue collecting guide rail 403 and fixedly connected to the air hood 5. Specifically, the space in which the air hood 5 can effectively collect waste gas is called the air collection space. When the air hood 5 is fixedly arranged above the glue turning unit 3, in order to ensure that the glue collecting member 402 is always in the air collection space during the reciprocating movement on the glue collecting guide rail 403, the air pump energy consumption of the air hood 5 is large and the air collection efficiency is low. When the air hood 5 is fixedly connected to the moving mechanism 4021, the air hood 5 can reciprocate along the length direction of the glue collecting guide rail 403. At this time, the air hood 5 moves with the glue collecting member 402. The air pump energy consumption of the air hood is low and the air collection efficiency is high.
[0032] In some preferred embodiments, the projection of the air inlet end of the air hood 5 on the horizontal plane is the first projection, and the projection of the movable mechanism 4021 on the horizontal plane is the second projection, with the second projection being located inward of the first projection. Specifically, when the second projection is located inward of the first projection, the movable mechanism 4021 is located in the air collection space, which reduces dust accumulation on the movable mechanism and facilitates smooth movement of the movable mechanism.
[0033] In some preferred embodiments, the second projection is adjacent to the circumferential outer edge of the first projection. Specifically, the second projection is adjacent to the circumferential outer edge of the first projection, which further reduces the energy consumption of the air pump of the air hood and improves the air collection efficiency of the air hood.
[0034] In some preferred embodiments, the moving mechanism 4021 includes a sleeve that is sleeved over the adhesive collection guide rail 403. Specifically, the sliding system composed of the sleeve and the guide rail is simple in structure and easy to manufacture. However, the gap between the sleeve and the adhesive collection guide rail 403 is small, and the entry of foreign matter into the gap can easily affect the operation of the system. In addition, the friction between the sleeve and the adhesive collection guide rail 403 is sliding friction, which requires a high driving force for the adhesive collection driver 401.
[0035] In some preferred embodiments, the moving mechanism 4021 includes a pulley, which is in rolling connection with the rubber collecting guide rail 403. Figure 3 、 4 As shown, when the suction hood 5 is fixedly connected to the moving mechanism 4021, the driving force required by the glue collection driving component 401 increases. The moving mechanism 4021 is connected to the glue collection guide rail 403 through a pulley than through a sleeve, and the driving force required for the glue collection driving component 401 is smaller.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A rubber mixing mill for turning rubber, comprising a frame, a pair of mixing rollers, a turning unit, and a rubber collecting unit, wherein the pair of mixing rollers comprises a first clamping roller and a second clamping roller both rotating on the frame around their own axis, the turning unit is arranged above the pair of mixing rollers, the rubber collecting unit comprises a rubber collecting driving member, a rubber collecting member, and a rubber collecting guide rail, the rubber collecting guide rail extending in an axial direction parallel to the first clamping roller and fixed to the frame, the rubber collecting driving member drives the rubber collecting member to reciprocate along the length direction of the rubber collecting guide rail, and is characterized in that , the glue collection guide rail is located above the glue turning unit.
2. The rubber mixing mill according to claim 1, characterized in that: It also includes an air suction hood, the air inlet end of the air suction hood is facing the glue collecting piece, and the air outlet end is used to connect to the air pump.
3. The rubber mixing mill according to claim 2, characterized in that: The suction hood is located right above the glue collecting guide rail.
4. The rubber mixing mill according to claim 3, characterized in that: The glue collecting member further comprises a moving mechanism, which is slidably connected to the glue collecting guide rail and fixedly connected to the suction hood.
5. The rubber mixing mill according to claim 4, characterized in that: The projection of the air inlet end of the suction hood on the horizontal plane is a first projection, and the projection of the moving mechanism on the horizontal plane is a second projection, and the second projection is located inside the first projection.
6. The rubber mixing mill according to claim 5, characterized in that: The second projection is adjacent to a circumferential outer edge of the first projection.
7. The rubber mixing mill according to claim 4, characterized in that: The moving mechanism includes a sleeve, and the sleeve is sleeved outside the glue collecting guide rail.
8. The rubber mixing mill according to claim 4, characterized in that: The moving mechanism includes a pulley, and the pulley is rollingly connected to the rubber collection guide rail.