Sponge feeding device for automatic dishcloth production
By designing the sponge feeding device of the storage unit and the delivery unit, the problem of low sponge feeding efficiency is solved, efficient feeding in the dishcloth production process is achieved, and the overall production efficiency is improved.
Patent Information
- Application Number
- CN202422697567.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the existing dishcloth production process, the sponge feeding efficiency is low, making it difficult to improve production efficiency.
A sponge feeding device for automatic production of dishcloths is designed, which includes a storage unit and a delivery unit. The delivery unit moves along the feeding channel to push the sponge block toward the dishcloth processing device, thereby realizing automatic delivery and continuous feeding of the sponge.
Improved sponge feeding efficiency, thereby increasing dishcloth production efficiency.
Smart Images

Figure CN223354685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dishcloth production, in particular to a sponge feeding device for automatic production of dishcloths. Background Art
[0002] Dishcloths are essential household items. There are many types of dishcloths available, including those made of bamboo charcoal fiber, cotton dishcloths with good water absorption, and sponge dishcloths. With the development of technology, dishcloths made of sponge and polypropylene materials through a special process are not easy to stick to oil and can be easily cleaned without detergent. They are popular among consumers. The unique mesh structure on its surface makes it easier to remove various oil stains without damaging the surface of the items, making cleaning more effective, light and simple.
[0003] Currently, these dishcloths are commonly manufactured by hand, resulting in high production costs and low efficiency, making them unsuitable for large-scale production. To improve production efficiency, some manufacturers are developing equipment to produce dishcloths, but achieving efficient sponge feeding during the production process is a pressing technical challenge. Utility Model Content
[0004] In view of the shortcomings of the existing technology, a sponge feeding device for automatic production of dishwashing cloths is proposed, which solves the problem of difficulty in achieving efficient sponge feeding in the process of developing dishwashing cloth production equipment in the above background technology.
[0005] To achieve the above objectives, the present invention proposes the following technologies:
[0006] A sponge feeding device for automatic production of dishwashing cloths includes a storage unit and a delivery unit. The storage unit is connected to a delivery channel through a discharge port. The delivery unit includes a delivery piece that can move along the delivery channel to drive the sponge feeding. After the sponge enters the delivery channel from the storage unit through the discharge port, the delivery piece pushes the sponge to move along the delivery channel to achieve feeding.
[0007] Furthermore, the material storage unit includes a material storage channel and a material pushing assembly, the material discharge port is arranged on the material storage channel, and the material storage channel is arranged between the material pushing assembly and the material feeding channel.
[0008] Furthermore, the material storage channel is located inside the barrel, the material delivery channel is located inside the material delivery pipe, the barrel is vertically arranged on the workbench, and the material delivery pipe is located on one side of the barrel.
[0009] Furthermore, the barrel includes two bending plates that are arranged opposite to each other and have an adjustable spacing. A bending portion is provided on one side of the bending plate close to the feeding pipe to limit the sponge, and the bending portion is located above the discharge port.
[0010] Furthermore, baffles are respectively provided on opposite sides of the two bending plates, the baffles and the bending plates can be slidably arranged relative to each other, and the distance between the two baffles is adjustable.
[0011] Furthermore, a filling port is provided on the barrel, and blocking bars are provided on both sides of the filling port. The blocking bars are rotatably connected to the barrel and can adjust the on / off state of the filling port by rotating.
[0012] Furthermore, the material delivery unit further includes a driving assembly, which includes a driving wheel. The material delivery piece is in transmission connection with the driving wheel, and the driving wheel drives the material delivery piece to reciprocate to cooperate with the material storage unit for continuous feeding.
[0013] Furthermore, a driven wheel is transmission-connected above the driving wheel, and a sliding groove is provided on a side of the driven wheel close to the material storage unit. The material delivery member slides in the sliding groove while being driven by the driving wheel.
[0014] Furthermore, the feeding channel is provided with a first photoelectric switch for detecting whether the sponge is out of material. The first photoelectric switch is mounted on a cover plate, and the cover plate is detachably connected to the feeding channel.
[0015] Furthermore, a second photoelectric switch for detecting whether the material transfer member is reset is provided on the material delivery channel, and the second photoelectric switch is connected to the material storage unit signal.
[0016] Compared with the prior art, the comprehensive effects brought by the utility model include:
[0017] The present application sets up a storage unit to store sponge blocks. After the sponge blocks enter the feed channel through the discharge port, the delivery parts in the delivery unit move along the feed channel to push the sponge blocks in the feed channel toward the direction of the dishcloth processing device to realize sponge loading. The storage unit automatically adds sponge blocks to the feed channel, and the delivery unit automatically delivers materials to achieve continuous feeding, thereby improving the efficiency of sponge feeding in the dishcloth processing process, thereby improving the production efficiency of dishcloths. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of the material storage unit and the material delivery unit according to an embodiment of the present utility model;
[0019] Figure 2 This is a schematic top view of the material storage unit and the material delivery unit according to an embodiment of the present utility model;
[0020] Figure 3 for Figure 2 Schematic diagram of the local structure;
[0021] Figure 4 This is a schematic diagram of the sliding groove structure of an embodiment of the utility model;
[0022] Figure 5 This is a schematic diagram of the filling port opening of an embodiment of the utility model;
[0023] Figure 6 This is a schematic diagram of the closing of the filling port in an embodiment of the present utility model.
[0024] Legend: 1. Discharge port; 2. Material delivery component; 3. Material pushing assembly; 4. Material barrel; 5. Material conveying pipe; 6. Bending plate; 7. Bending part; 8. Baffle; 9. Filling port; 10. Material blocking bar; 11. Driving wheel; 12. Driven wheel; 13. Sliding groove; 14. First photoelectric switch; 15. Cover plate; 16. Second photoelectric switch. DETAILED DESCRIPTION
[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts are within the scope of protection of the present invention.
[0026] In this document, relational terms such as "first" and "second" are used solely to distinguish one entity or operation from another, and do not necessarily require or imply any actual relationship or order between these entities or operations. Terms such as "upper," "lower," "left," "right," and "top" indicate positions or locations based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0027] like Figures 1 to 6 As shown, the automatic sponge feeding device for dishwashing cloth production includes a storage unit and a delivery unit. The storage unit is connected to a delivery channel through a discharge port 1. The delivery unit includes a delivery piece 2 that can move along the delivery channel to drive the sponge feeding. After the sponge enters the delivery channel from the storage unit through the discharge port 1, the delivery piece 2 pushes the sponge to move along the delivery channel to realize feeding.
[0028] By setting up a storage unit to store sponge blocks, after the sponge blocks enter the feed channel through the discharge port 1, the delivery member 2 in the delivery unit moves along the feed channel to push the sponge blocks in the feed channel toward the direction of the dishcloth processing device to realize sponge loading. The storage unit automatically adds sponge blocks to the feed channel, and the delivery unit automatically delivers materials to realize continuous feeding, thereby improving the efficiency of sponge feeding in the dishcloth processing process, thereby improving the production efficiency of dishcloths.
[0029] In the automatic sponge feeding device for producing dishwashing cloths of this embodiment, the storage unit includes a storage channel and a pushing assembly 3, the discharge port 1 is arranged on the storage channel, and the storage channel is arranged between the pushing assembly 3 and the feeding channel.
[0030] Specifically, the stacked sponge blocks are stored in the storage channel, and the pushing assembly 3 includes a cylinder and a pushing block fixed at the telescopic end of the cylinder. The extension of the cylinder drives the pushing block into the storage channel to push out the sponge blocks and enter the feeding channel through the discharge port 1, which is convenient for the delivery unit to deliver the materials.
[0031] In the automatic sponge feeding device for producing dishwashing cloths of this embodiment, the storage channel is located inside the barrel 4, the delivery channel is located inside the delivery pipe 5, the barrel 4 is vertically arranged on the workbench, and the delivery pipe 5 is located on one side of the barrel 4.
[0032] Specifically, the feed pipe 5 is fixed on the workbench along the sponge feeding direction, a connecting port is opened on the feed pipe 5 corresponding to the discharge port 1, and the barrel 4 is set vertically, and the sponge blocks are stacked and placed in the barrel 4, so as to store a large number of sponge blocks while saving the space occupied by the barrel 4, thereby reducing the overall adjustment volume of the dishcloth production equipment.
[0033] In the automatic sponge feeding device for producing dishwashing cloths of this embodiment, the barrel 4 includes two bending plates 6 that are arranged opposite to each other and have an adjustable spacing. A bending portion 7 is provided on one side of the bending plate 6 close to the feed pipe 5 to limit the sponge, and the bending portion 7 is located above the discharge port 1.
[0034] The bending plate 6 is provided to limit the sponge and reduce the material consumption of the barrel 4. At the same time, a gap is formed between the bending parts 7 to communicate with the storage channel, which makes it easy to observe the remaining sponge block in the storage channel and facilitate refilling.
[0035] Specifically, a connecting plate is provided at the bottom of the bending plate 6 to fix the bending plate 6 on the workbench. Parallel first waist-shaped holes are provided on the connecting plate along the sponge feeding direction. Fixing bolts are passed through the first waist-shaped holes. The spacing of the bending plate 6 can be adjusted by cooperating with the fixing bolts and the first waist-shaped holes at different positions, thereby adapting to sponge blocks of different lengths and improving practicality.
[0036] In the automatic sponge feeding device for producing dishwashing cloths of this embodiment, baffles 8 are respectively provided on opposite sides of the two bending plates 6. The baffles 8 and the bending plates 6 can be slid relative to each other, and the distance between the two baffles 8 is adjustable.
[0037] Specifically, the cross-section of the baffle 8 is T-shaped, and the short side of the baffle 8 is in contact with the inner wall of the bending plate 6. Correspondingly, a second waist-shaped hole is opened on the side of the bending plate 6, and a bolt is set in the second waist-shaped hole. Through the above structure, the baffle 8 can slide on the bending plate 6 to change the width of the storage channel and adapt to sponge blocks of different widths.
[0038] Preferably, the long sides of the two baffles 8 fit together, and a third waist-shaped hole is respectively opened on the two baffles 8 and fixed by bolts, which matches the adjustable spacing setting of the bending plate 6 to achieve distance adjustment between the two baffles 8.
[0039] In the automatic sponge feeding device for producing dishwashing cloths of this embodiment, a filling port 9 is provided on the barrel 4, and blocking bars 10 are provided on both sides of the filling port 9. The blocking bars 10 are rotatably connected to the barrel 4 and adjust the switching state of the filling port 9 by rotating.
[0040] Specifically, the filling port 9 is set in the middle of the barrel 4 at a height that is convenient for the staff to add sponge blocks. The bending part 7 is provided with a notch to form a filling port 9 that matches the length of the sponge block. The blocking bar 10 is rotatably connected to the bending part 7 through a rotating shaft. When feeding is needed, the blocking bar 10 is rotated toward both sides of the filling port 9 to open the filling port 9, and then the sponge blocks are added; after the feeding is completed, the blocking bar 10 is rotated inward and stuck into the inner side of the bending part 7 below to fix the blocking bar 10 while sealing the filling port 9.
[0041] Specifically, when there is still sponge block at the filling port 9 but additional material is needed, the sponge block in the storage channel is lifted upward, and the sponge block is added through the filling port 9. Repeat the above operation to add sponge to the upper part of the barrel 4 from the filling port 9.
[0042] In the automatic sponge feeding device for producing dishwashing cloths of this embodiment, the feeding unit also includes a driving component, and the driving component includes a driving wheel 11. The feeding piece 2 is transmission-connected to the driving wheel 11, and the driving wheel 11 drives the feeding piece 2 to reciprocate and cooperate with the storage unit to perform continuous feeding.
[0043] Specifically, the driving wheel 11 is installed at the output end of the asynchronous motor. The asynchronous motor drives the driving wheel 11 to rotate and drive the material transfer member 2 to slide back and forth in the material delivery channel to push the sponge block to feed and reset, thereby achieving continuous feeding.
[0044] Specifically, the initial position of the pushing end of the material delivery member 2 is located on the side of the discharge port 1 away from the dishcloth processing end. Preferably, a second photoelectric switch 16 is provided on the feed channel for detecting whether the material delivery member 2 is reset. The second photoelectric switch 16 is connected to the signal of the storage unit. Through the above setting, when the second photoelectric switch 16 detects that the material delivery member 2 returns to the initial position, it sends a signal to the cylinder in the pushing assembly 3 to control the cylinder to extend and push the new sponge block into the feed channel through the discharge port 1 for delivery.
[0045] Preferably, a first photoelectric switch 14 is provided on the feeding channel for detecting whether the sponge is out of material. The first photoelectric switch 14 is installed on the cover plate 15. The cover plate 15 is detachably connected to the feeding channel. The first photoelectric switch 14 is connected to the asynchronous motor signal. Through the above setting, when the first photoelectric switch 14 detects that the sponge block is in place, a signal is generated to the asynchronous motor to control the asynchronous motor to start and drive the driving wheel 11 to rotate, so that the material delivery piece 2 is extended to push the sponge block in place to realize feeding.
[0046] Preferably, an opening is provided above the feed pipe 5 at a position corresponding to the discharge port 1 to facilitate inspection of blockages and the like at the discharge port 1. A cover 15 is provided to facilitate installation of the first photoelectric switch 14 while blocking the inspection opening to prevent the sponge block from popping out of the feed channel.
[0047] Preferably, a threaded rod is provided at the bottom end of the bending portion 7, a vertical positioning plate is provided on the cover plate 15, a strip groove is provided on the positioning plate, and the cover plate 15 is fixed to the feed pipe 5 by the cooperation of the nut and the threaded rod, thereby realizing a detachable connection and adjustable height of the cover plate 15.
[0048] In the dishwashing sponge feeding device of this embodiment, a driven wheel 12 is connected to the upper part of the driving wheel 11, and a sliding groove 13 is provided on the side of the driven wheel 12 close to the storage unit. The delivery piece 2 is driven by the driving wheel 11 and slides in the sliding groove 13.
[0049] Specifically, the driving wheel 11 and the driven wheel 12 are both sprockets, and the material delivery member 2 is a chain, which is engaged with the sprocket. Through the above arrangement, the material delivery member 2 moves along the material conveying channel to drive the sponge to feed, while the chain is flexible and can bend, which facilitates changing the direction of the chain, thereby reducing the space occupied by the material delivery member 2.
[0050] Specifically, the driven wheel 12 is installed through the mounting frame, and the sliding groove 13 is fixed on the workbench through the fixing frame. When the driving wheel 11 rotates, the driven wheel 12 is driven to rotate synchronously through the auxiliary chain to achieve stable extension and retraction of the chain, so that the movement trajectory of the chain is C-shaped, reducing the length required to accommodate the chain.
[0051] Preferably, a limiting roller is provided above the driven wheel 12 to limit and guide the chain on the driven wheel 12 to prevent the chain from detaching from the driven wheel 12 due to gravity, thereby making the chain run more stably.
[0052] Preferably, the material transfer member 2 is a plastic chain, which can push the material and make less noise when sliding with the sliding groove 13.
[0053] In the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "setting", "connection", "fixation", "rotation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0054] Although the embodiments of the present invention have been shown and described in detail, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Automatic sponge feeding device for dishwashing cloth production, characterized in that, It includes a storage unit and a delivery unit. The storage unit is connected to a delivery channel through a discharge port. The delivery unit includes a delivery piece that can move along the delivery channel to drive the sponge to feed. After the sponge enters the delivery channel from the storage unit through the discharge port, the delivery piece pushes the sponge to move along the delivery channel to realize feeding.
2. The automatic sponge feeding device for producing dishwashing cloths according to claim 1 is characterized in that: The material storage unit includes a material storage channel and a material pushing assembly. The material discharge port is arranged on the material storage channel, and the material storage channel is arranged between the material pushing assembly and the material feeding channel.
3. The automatic sponge feeding device for producing dishwashing cloths according to claim 2 is characterized in that: The material storage channel is located inside the barrel, the material delivery channel is located inside the material delivery pipe, the barrel is vertically arranged on the workbench, and the material delivery pipe is located on one side of the barrel.
4. The automatic sponge feeding device for producing dishwashing cloths according to claim 3 is characterized in that: The barrel includes two bending plates that are arranged opposite to each other and have an adjustable distance between them. A bending portion is provided on one side of the bending plate close to the feeding pipe to limit the sponge, and the bending portion is located above the discharge port.
5. The automatic sponge feeding device for producing dishwashing cloths according to claim 4 is characterized in that: Baffles are respectively provided on opposite sides of the two bending plates. The baffles and the bending plates can be slid relative to each other, and the distance between the two baffles is adjustable.
6. The automatic sponge feeding device for producing dishwashing cloths according to claim 3 is characterized in that: A filling port is provided on the barrel, and blocking bars are provided on both sides of the filling port. The blocking bars are rotatably connected to the barrel and can adjust the on / off state of the filling port by rotating.
7. The automatic sponge feeding device for producing dishwashing cloths according to claim 1 is characterized in that: The material delivery unit further includes a driving assembly, which includes a driving wheel. The material delivery piece is in transmission connection with the driving wheel, and the driving wheel drives the material delivery piece to reciprocate and cooperate with the material storage unit to perform continuous feeding.
8. The automatic sponge feeding device for producing dishwashing cloths according to claim 7, characterized in that: A driven wheel is transmission-connected above the driving wheel, and a sliding groove is provided on a side of the driven wheel close to the material storage unit. The material delivery member slides in the sliding groove while being driven by the driving wheel.
9. The automatic sponge feeding device for producing dishwashing cloths according to claim 1, characterized in that: The material delivery channel is provided with a first photoelectric switch for detecting whether the sponge is out of material. The first photoelectric switch is mounted on a cover plate, and the cover plate is detachably connected to the material delivery channel.
10. The automatic sponge feeding device for producing dishwashing cloths according to claim 1, characterized in that: The material conveying channel is provided with a second photoelectric switch for detecting whether the material transfer member is reset, and the second photoelectric switch is connected to the material storage unit signal.