Thermal shrinkage device for battery wiring thermal shrinkage sleeve

By designing a battery wiring heat shrink device with adjustable heating tube plates and rubber curtains, the problem of insufficient adaptability of existing devices is solved, and flexible adaptation to different battery lines and efficient heat shrinkage effects are achieved.

CN223354709UActive Publication Date: 2025-09-19深圳昆宇电源科技有限公司
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Patent Information

Application Number
CN202422391780.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-19
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Existing battery casing heat shrink devices lack an adjustment mechanism and cannot flexibly adapt to battery cables of different sizes and shapes, limiting their application scope and economic benefits.

Method used

A heat shrink device consisting of a handle, a splint, a heating tube and a heating assembly was designed. Through the adjustable heating tube plate and rubber curtain, it can adapt to battery cables of different sizes and shapes, ensuring the uniformity and stability of the heat shrink effect.

Benefits of technology

The versatility and utilization rate of the device are improved, and it can effectively adapt to the heat shrink requirements of various battery cables, thereby improving the fixation and protection effects of the battery cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery wiring, in particular to a thermal shrinkage device of a battery wiring thermal shrinkage sleeve, which comprises a grip I, a clamping plate I, a hinged plate, a grip II and a clamping plate II, the left part of the grip I is connected with the clamping plate I, the hinged plate is hinged on the grip I, and the end of the hinged plate, which is not hinged with the grip I, is hinged with the grip II. A clamping plate II is connected to the left portion of the grip II, the clamping plate I and the clamping plate II are connected through a rotating shaft, a rotating shaft damper is arranged on the rotating shaft, and the clamping plate I and the clamping plate II are attached to each other in the initial state. By installing the heating cylinder plate I, the heating cylinder plate II and the rubber curtain, after resetting is completed, the battery wire sleeved with the heat shrink tube is just located between the two heating cylinder plates, the rubber curtain is tightly attached to the battery wire and is tightly sealed without gaps, the distance between the heating cylinder plate I and the heating cylinder plate II is large, and the heating cylinder plate I and the heating cylinder plate II are matched with the flexibility of the rubber curtain. And the battery wires with any size or shape can be well attached, so that the universality and the utilization rate of the device are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery wiring, in particular to a heat shrink device for a heat shrink tubing of a battery wiring. Background Art

[0002] The main purpose of heat shrink tubing for battery cable wraps is to provide additional protection and insulation to prevent the steel strip from coming into contact with other components or moisture, corrosion, and other substances in the environment, thereby reducing damage to the steel strip caused by external factors. In addition, the heat shrink tubing will shrink when heated to form a tightly fitting outer layer, which helps to better fix and protect the steel strip and prevent it from loosening or shifting during use. Heat shrink tubing is usually made of insulating material and can provide a certain degree of insulation performance to prevent current leakage or short circuit on the steel strip. It is very important for the safety and stability of the battery pack. Therefore, whether to use heat shrink tubing depends on the design and requirements of the battery pack, as well as the specific application environment.

[0003] According to the patent authorization publication number CN217395695U and the publication date of 2022-09-09, a battery casing heat shrinkage device includes a first mounting plate, a heating assembly and a driving mechanism. The first mounting plate is provided with a push rod head for fixing the battery, and a heat shrink tube is provided on the outside of the battery. The heating assembly is arranged in a one-to-one correspondence with the battery. The heating assembly separately shrinks the heat shrink tube on the outside of the battery. The driving mechanism is connected to the heating assembly, and the driving mechanism can drive the heating assembly to reciprocate up and down. In the present invention, the battery casing is heated uniformly in the circumferential direction, the heat shrinkage appearance of the battery casing is good, the coating quality is stable, and the battery yield rate is high; this device can fix the heat shrink tube on the battery line more stably and beautifully, and the qualified rate of the heat shrink tube for the battery line is also high. However, a significant limitation of this device is that its heating cover lacks an adjustment mechanism, which means that it cannot flexibly adapt to the needs of battery lines of different sizes and shapes, limiting its scope of application, resulting in low equipment utilization, and difficulty in fully maximizing economic benefits. In summary, although the battery casing heat shrinkage device performs well in improving heat shrinkage quality and efficiency, its inherent lack of dimensional adaptability has become the main factor restricting its widespread application, and further improvement is needed to enhance its versatility and market competitiveness.

[0004] Therefore, we are in urgent need of a heat shrink device for battery wiring heat shrink tubing. Utility Model Content

[0005] In order to overcome the above-mentioned shortcomings of the prior art, the technical problem of the present invention is to provide a heat shrink device for a battery wiring heat shrink tubing.

[0006] Technical solution: A heat shrink device for battery wiring heat shrink tubing, comprising a handle I, a splint I, a hinged plate, a handle II, a splint II and a heating tube, the left part of the handle I is connected to the splint I, the hinged plate is hinged on the handle I, the end of the hinged plate not hinged to the handle I is hinged to the handle II, the left part of the handle II is connected to the splint II, the splint I and the splint II are connected by a rotating shaft, and a rotating shaft damper is provided on the rotating shaft, and the splint I and the splint II are in contact with each other in the initial state, a heating tube is provided between the splint I and the splint II, the heating tube comprises a heating tube plate I, a heating tube plate II, a one-way air outlet valve and a heating assembly, the middle part of the splint I is penetrated by the heating tube plate I, the middle part of the splint II is penetrated by the heating tube plate II, the heating tube plate I and the heating tube plate II are in contact with each other in the initial state, the heating tube plate II is penetrated by the one-way air outlet valve, and the heating tube plate II is provided with a heating assembly.

[0007] In a preferred embodiment of the present invention, a tension spring is further included. A tension spring is connected between the splint I and the handle II to facilitate flexible operation of the device.

[0008] In a preferred embodiment of the present invention, the heating assembly includes a mounting tube, an electric heating tube and an air supply mechanism. The heating tube plate II is connected to the mounting tube, the electric heating tube is installed in the mounting tube, and the air supply mechanism is provided in the mounting tube. The air supply mechanism is located above the electric heating tube.

[0009] In a preferred embodiment of the present invention, a filter screen is further included, and the filter screen for filtering dust and impurities is clamped on the mounting cylinder.

[0010] In a preferred embodiment of the present invention, a rubber curtain is further included. The front and rear sides of the heating cylinder plate I and the heating cylinder plate II are both connected with the rubber curtain, and the rubber curtain is made of a soft and high-temperature resistant material.

[0011] In a preferred embodiment of the present invention, both the handle I and the handle II are provided with anti-skid grooves for preventing slipping.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] The utility model installs the heating cylinder plate I, the heating cylinder plate II and the rubber curtain. After the resetting is completed, the battery line with the heat shrink tube is just located between the two heating cylinder plates. The rubber curtain is tightly attached to the battery line and fits tightly with each other without any gap. The heating cylinder plate I and the heating cylinder plate II are spaciously spaced. Combined with the flexibility of the rubber curtain, battery lines of any size or shape can be well fitted, which greatly improves the versatility and utilization rate of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2It is a cross-sectional view of the present utility model.

[0016] Figure 3 It is a three-dimensional structural diagram of the electric heating pipe, air supply mechanism and filter screen of the utility model.

[0017] The parts in the accompanying drawings are marked as follows: 1. Handle I, 2. Clamp I, 3. Heating cylinder plate I, 4. Hinge plate, 5. Handle II, 6. Tension spring, 7. Clamp II, 8. Heating cylinder plate II, 81. One-way air outlet valve, 9. Mounting cylinder, 91. Electric heating tube, 92. Air supply mechanism, 93. Filter, 10. Rubber curtain. DETAILED DESCRIPTION

[0018] Although the present invention may be described with respect to a specific application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those skilled in the art will recognize that terms such as "above," "below," "upwardly," and "downwardly" are used to describe the drawings and are not intended to limit the scope of the present invention as defined by the appended claims. Numerical designations such as "first" and "second" are merely illustrative and are not intended to limit the scope of the present invention in any way.

[0019] Embodiment: A heat shrink device for heat shrink tubing of battery wiring, such as Figure 1-Figure 3 As shown, it includes a handle Ⅰ1, a splint Ⅰ2, a hinged plate 4, a handle Ⅱ5, a splint Ⅱ7 and a heating tube. The left part of the handle Ⅰ1 is fixedly connected to the splint Ⅰ2, the middle part of the handle Ⅰ1 is hinged to the hinged plate 4 through a hinge structure, and the end of the hinged plate 4 not hinged to the handle Ⅰ1 is hinged to the handle Ⅱ5 through a hinge structure. The handle Ⅰ1 and the handle Ⅱ5 are both provided with anti-skid grooves for preventing slipping. The left part of the handle Ⅱ5 is fixedly connected to the splint Ⅱ7. The splint Ⅰ2 and the splint Ⅱ7 are connected by a rotating shaft, and a rotating shaft damper is provided on the rotating shaft. In addition, the splint I2 and the splint II7 are in contact with each other in the initial state, and a heating tube is provided between the splint I2 and the splint II7. The heating tube includes a heating tube plate I3, a heating tube plate II8, a one-way air outlet valve 81 and a heating component. The middle part of the splint I2 is penetrated by the heating tube plate I3, and the middle part of the splint II7 is penetrated by the heating tube plate II8. The heating tube plate I3 and the heating tube plate II8 are in contact with each other in the initial state, a one-way air outlet valve 81 is penetrated by the front left part of the heating tube plate II8, and a heating component is provided on the heating tube plate II8.

[0020] like Figure 1-Figure 3 As shown, the heating assembly includes a mounting tube 9, an electric heating tube 91 and an air supply mechanism 92. The mounting tube 9 is fixedly connected to the front right side of the heating tube plate II 8. The electric heating tube 91 is installed in the mounting tube 9 by bolts. The air supply mechanism 92 is provided in the mounting tube 9, and the air supply mechanism 92 is located above the electric heating tube 91.

[0021] like Figure 1-Figure 3As shown, it also includes a tension spring 6, a filter screen 93, and a rubber curtain 10. Between the splint Ⅰ2 and the handle Ⅱ5, a tension spring 6 is connected through a spring seat to facilitate flexible operation of the device; a filter screen 93 for filtering dust and impurities is clamped on the mounting cylinder 9, and the filter screen 93 can be removed and replaced; the front and rear sides of the heating cylinder plate Ⅰ3 and the heating cylinder plate Ⅱ8 are connected to the rubber curtain 10, and the rubber curtain 10 is made of a soft and high-temperature resistant material.

[0022] When the device is to be used, first, the operator holds the grip Ⅰ1 and grip Ⅱ5 of the device in one hand, and squeezes the two toward each other to make them approach each other. At this time, the hinged plate 4 will rotate together and slowly approach parallelism, and the tension spring 6 will be compressed. When the grip Ⅰ1 and grip Ⅱ5 approach each other, the splint Ⅰ2 will rotate on the splint Ⅱ7 with the components installed on it. When the splint Ⅰ2 rotates, a gap will appear between the heating cylinder plate Ⅰ3 and the heating cylinder plate Ⅱ8, and the gap will increase as the grip Ⅰ1 and grip Ⅱ5 approach each other. When the handle Ⅰ1 and the grip Ⅱ5 cannot be moved any closer, the battery line with the heat shrink tube is placed between the heating cylinder plate Ⅰ3 and the heating cylinder plate Ⅱ8. The operator stops applying force to the grip Ⅰ1 and the grip Ⅱ5, and with the help of the reverse action of the tension spring 6, the grip Ⅰ1 and the grip Ⅱ5 and the parts connected to the two will be reset. After the reset is completed, the battery line with the heat shrink tube is just located between the two heating cylinder plates, and the rubber curtain 10 is close to the battery line, and they fit tightly with each other without gaps, thereby sealing the distance between the heating cylinder plate Ⅰ3 and the heating cylinder plate Ⅱ8, thereby improving the heating efficiency and effect, and driving the electric The heat pipe 91, after being heated to the required temperature, drives the air supply mechanism 92, which draws the air outside the installation cylinder 9 into the installation cylinder 9 through the filter 93, and blows the air that has filtered out dust and impurities to the electric heating pipe 91. The wind after passing through the electric heating pipe 91 will become hot air and blow evenly to the space between the heating cylinder plate Ⅰ3 and the heating cylinder plate Ⅱ8. When the hot air contacts the heat shrink tube, the heat shrink tube will shrink and deform, and tightly wrap the battery line, thereby completing the heat shrink work of the heat shrink tube on the battery line. The spacing between the heating cylinder plate Ⅰ3 and the heating cylinder plate Ⅱ8 is wide, and the heat shrink tube can be used to heat the battery line. The flexibility of the rubber curtain 10 allows it to fit well with battery cables of any size or shape, greatly improving the versatility and usability of the device. After completing the heat shrinking work on the battery cables, the operator squeezes the handle Ⅰ1 and the handle Ⅱ5 between them to bring them closer to each other, thereby increasing the gap between the heating tube plate Ⅰ3 and the heating tube plate Ⅱ8, and then takes out the battery cables after the heat shrinking of the heat shrink tube. When the next battery cable is to be heat shrunk with the heat shrink tube, the above steps are repeated. After all the work is completed, the electric heating tube 91 and the air supply mechanism 92 are turned off.

[0023] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the present invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to illustrate rather than limit the present invention, which shall be defined by the claims.

Claims

1. A heat shrink device for battery wiring heat shrink tubing, comprising: Grip I (1); A splint I (2) connected to the left portion of the handle I (1); A hinge plate (4) hinged to the handle I (1); A handle II (5) is hinged to the end of the hinge plate (4) that is not hinged to the handle I (1); Clamp II (7) is connected to the left part of the handle II (5), the clamp I (2) and the clamp II (7) are connected via a rotating shaft, a rotating shaft damper is provided on the rotating shaft, and the clamp I (2) and the clamp II (7) are in contact with each other in the initial state; Its characteristics are: It also includes: a heating cylinder arranged between the clamping plate I (2) and the clamping plate II (7), the heating cylinder including: a heating cylinder plate I (3) passing through the middle of the clamping plate I (2); The heating tube plate II (8) is passed through the middle of the clamping plate II (7), and the heating tube plate I (3) and the heating tube plate II (8) are in contact with each other in the initial state; A one-way air outlet valve (81) is provided on the heating cylinder plate II (8); The heating assembly is arranged on the heating cylinder plate II (8).

2. A heat shrink device for heat shrink tubing for battery wiring according to claim 1, characterized in that: It also includes: a tension spring (6), and a tension spring (6) is connected between the clamping plate I (2) and the handle II (5) to facilitate the operation of the device.

3. A heat shrink device for battery wiring heat shrink tubing according to claim 2, characterized in that: The heating component includes: An installation cylinder (9) is connected to the heating cylinder plate II (8); An electric heating tube (91) is installed in the installation tube (9); An air supply mechanism (92) is provided in the installation tube (9), and the air supply mechanism (92) is located above the electric heating tube (91).

4. A heat shrink device for heat shrink tubing for battery wiring according to claim 3, characterized in that: Also included are: A filter screen (93) is clamped on the mounting cylinder (9) for filtering dust and impurities.

5. A heat shrink device for heat shrink tubing for battery wiring according to claim 4, characterized in that: It also includes: rubber curtains (10), there are four rubber curtains (10), the front and rear sides of the heating cylinder plate I (3) and the heating cylinder plate II (8) are connected with rubber curtains (10), and the rubber curtains (10) are made of soft and high-temperature resistant material.

6. A heat shrink device for battery wiring heat shrink tubing according to claim 5, characterized in that: Both the handle I (1) and the handle II (5) are provided with anti-skid patterns for preventing slipping.

Citation Information

Patent Citations

  • Battery sleeve thermal shrinkage device

    CN217395695U