Glass sheet breaking production line

Abstract

The utility model belongs to the technical field of glass processing equipment, and particularly relates to a glass sheet breaking production line which comprises a glass cutting machine, a glass sheet breaking device, a glass sheet breaking device and a glass sheet breaking device, the first breaking device is arranged at one end of the glass cutting machine; the first steering station is arranged at one end of the first breaking device, the first steering station comprises a first supporting table, and the first supporting table is provided with a first supporting surface; the second breaking device is arranged at one end of the steering station and is used for secondarily breaking the glass plate into a glass strip; the second steering station is arranged at one end of the second breaking device and is used for steering and conveying the glass strips; the second steering station comprises a second supporting table, and the second supporting table is provided with a second supporting face. The third breaking device is arranged at one end of the second steering station and is used for breaking the glass strip into a glass sheet; and the collecting device is used for collecting the glass sheets or transferring the glass sheets to the next working procedure.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass processing, and in particular relates to a glass breaking production line. Background Art

[0002] Glass is widely used in industry, construction, and general consumer goods, such as glass doors, windows, electronic product displays, protective screens, tempered glass sheets, etc.

[0003] Before being processed into glass products of different specifications, glass comes in a single large sheet. Therefore, it needs to be cut into smaller pieces before being processed into glass products. Traditionally, glass cutting involves scribing the glass sheet to the corresponding specifications, and the scribing is done both horizontally and vertically along the glass sheet. For example, the Chinese invention patent with authorization announcement number CN108658442B discloses a glass cutting and splitting processing line, including a material rack for inserting glass, a placement seat for placing glass, a loading robot for transferring glass from the material rack to the placement seat, a first cutting and splitting unit, a flipping device, a second cutting and splitting unit, a first transfer robot, a second transfer robot, a glass receiving member, a transfer robot, a transfer table, a fine carving device, and a transport robot; the first cutting and splitting unit and the second cutting and splitting unit both include a cutting machine and a splitting machine; the first transfer robot is used to extract the glass placed on the placement seat and transfer the glass to the cutting machine of the first cutting and splitting unit, the splitting machine of the first cutting and splitting unit, and the flipping device in turn; the flipping device is used to flip the glass and transfer the flipped glass The glass is transferred to the cutting machine of the second cutting and splitting unit; the second transfer robot is used to extract the glass on the cutting machine of the second cutting and splitting unit, and transfer the glass to the splitting machine and the glass supporting member of the second cutting and splitting unit in turn; the transfer robot is used to transfer the glass from the glass supporting member to the turntable, and the transport robot is used to transfer the glass from the turntable to the fine carving device; the splitting machine includes a first guide rail, a first translation seat movably mounted on the first guide rail, a first driving device for driving the first translation seat to move along the extension direction of the first guide rail, a first workbench, a first rotating driving device arranged on the first translation seat and used to drive the first workbench to rotate, and a tool assembly; the tool assembly includes a tool located above the first workbench and a second driving device for driving the tool to rise and fall. The invention adopts a combined design of a material discharging rack, a placing seat, a loading robot, a first cutting and splitting unit, a turning device, a second cutting and splitting unit, a first transferring robot, a second transferring robot, a glass receiving part, a transfer robot, a turntable, a fine carving device and a transporting robot. By adopting a cutting machine and a splitting machine for the first cutting and splitting unit and the second cutting and splitting unit, pre-cutting and splitting operations can be realized, thereby eliminating the need for operators to manually perform pre-cutting and splitting operations, reducing the chance of operators' hands being accidentally cut; moreover, it can also reduce the labor intensity of operators and improve efficiency.

[0004] It can be seen that the above patent document provides a production line that can realize automatic cutting and splitting; and the cutting is performed by two sets of cutting devices in the horizontal and vertical directions, so that the glass sheets are arranged in an orderly and uniform manner, thereby ensuring normal subsequent splitting processing. However, in the actual production process, the specifications of the glass plates are consistent, but the specifications of the glass sheets to be produced vary. Therefore, when cutting and arranging, there will be a problem that the glass sheets will be wasted if they are arranged in the traditional way. In order to improve the utilization rate of the glass sheets, different arrangement methods are currently used. For example, one or both sides of the glass sheet are arranged horizontally, while the other main parts are arranged vertically, which brings inconvenience to the breaking of the sheets. Utility Model Content

[0005] The purpose of the utility model is to provide a glass breaking production line, which can realize the breaking of two or more types of glass with different arrangement specifications, thereby improving the glass utilization rate and the glass breaking efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides a glass breaking production line, comprising:

[0007] A glass cutting machine, comprising a support table and a cutting device on the support table, for scoring and cutting the glass on the support table;

[0008] a first breaking device, disposed at one end of the glass cutting machine, for breaking the glass sheet output by the glass cutting machine into at least two sections;

[0009] A first turning station is provided at one end of the first breaking device and is used for turning and conveying the broken glass sheet; the first turning station includes a first support platform, and the first support platform is provided with a first support surface;

[0010] A second breaking device, provided at one end of the turning station, for breaking the glass sheet into glass strips for a second time;

[0011] A second turning station is provided at one end of the second breaking device and is used for turning and conveying the glass strip; the second turning station includes a second support platform, and the second support platform is provided with a second support surface;

[0012] A third breaking device, provided at one end of the second turning station, is used to break the glass strip into glass sheets; and

[0013] The collecting device is used to collect the glass sheets or transfer them to the next process.

[0014] Furthermore, the first breaking device, the second breaking device and the third breaking device all include a breaking support platform and a breaking mechanism. The breaking support platform is used for the glass plate, and the breaking mechanism is used to break the glass plate or the glass strip.

[0015] Furthermore, the support table, the first support surface, the breaking support table, and the second support surface are all provided with a conveyor belt, and the conveyor belt is used to convey the glass plate or the glass strip to the next process.

[0016] Furthermore, the first steering station further includes a steering device, and the steering device is a rotating robot provided on one side of the first support platform or a rotating manipulator provided on the first support platform.

[0017] Furthermore, a conveyor line is provided on one side of the first turning station.

[0018] Furthermore, a steering manipulator is provided on the second support platform; the steering manipulator includes a support frame, a movable frame, a rotating mechanism, a bottom frame and a suction piece; the support frame is arranged above the second support platform, the movable frame is arranged on the support frame, the rotating mechanism is arranged on the movable frame, the bottom frame is arranged at the bottom end of the rotating mechanism, the bottom frame is provided with a plurality of mounting strips, and the suction piece is provided on the bottom side of the mounting strip.

[0019] Furthermore, the collecting device includes a first mobile manipulator, a first conveyor line, a second conveyor line, a third conveyor line, a transfer manipulator, a second mobile manipulator, a collecting conveyor line, a flipping mechanism and a piece inserting manipulator, and a piece inserting frame conveyor line; the first conveyor line is located at one end of the third breaking device, the first mobile manipulator is arranged between the first conveyor line and the third breaking device, and is used to absorb the glass piece on the third breaking device and transfer it to the first conveyor line, the second conveyor line is arranged at the output end of the first conveyor line, and the third conveyor line is arranged at the output end of the second conveyor line; between the output end of the first conveyor line and the input end of the second conveyor line, and The transfer robot is provided between the output end of the second conveyor line and the input end of the third conveyor line; the collecting conveyor line is provided on one side of the third conveyor line, and the second mobile robot is provided between the third conveyor line and the collecting conveyor line, and is used to absorb the glass pieces collected by the third conveyor line and place them equidistantly on the collecting conveyor line, and the flipping mechanism is provided at the output end of the collecting conveyor line, and is used to absorb the glass pieces and flip them 90°; the inserting frame conveyor line is provided on one side of the flipping mechanism, and is used to transport the inserting frame, and the inserting robot is provided above the inserting frame conveyor line, and is used to absorb the glass pieces on the flipping mechanism and move them into the inserting frame.

[0020] Furthermore, the glass breaking production line also includes a sheet inserting frame loading mechanism for conveying the sheet inserting frame to the sheet inserting frame conveying line.

[0021] Furthermore, the glass breaking production line also includes a glass sheet loading mechanism, which is arranged on one side of the glass cutting machine and is used to transfer the glass sheet to the supporting table.

[0022] Furthermore, the glass breaking production lines are divided into two groups and are arranged in parallel; a steering robot is provided between the first steering stations of the two glass breaking production lines.

[0023] The above one or more technical solutions in the glass breaking production line provided by the embodiment of the present invention have at least the following technical effects:

[0024] The glass breaking production line of the present invention can position a glass plate 900 on a supporting table, and a cutting device cuts and marks the glass plate according to a set arrangement specification, thereby forming a glass sheet shape with horizontal and vertical arrangement specifications on the glass plate. The cut and marked glass plate is transferred to a first breaking device, which breaks the glass plate along the common cutting line of the horizontally distributed glass and the vertically distributed glass, thereby forming a vertically distributed and horizontally distributed glass plate, and the broken glass plate is transported to a first turning station; a staff member or a robot turns the broken glass plate 90° so that the horizontal directions of the two broken glasses are consistent and transports it to a second breaking device, which breaks the glass plate along the cutting line into glass strips and transports it to a second turning station, which rotates the glass strip 90° so that the length direction of the glass strip faces the third breaking device, and the third breaking device breaks the glass strip into glass sheets, which are then collected by a collecting device or transported to other processing steps. This glass breaking production line can realize glass fragments with different arrangements, improve the overall utilization rate of glass plates, and ensure the efficiency of glass fragment processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0026] Figure 1 A schematic diagram of glass sheet cutting and marking in a glass breaking production line provided in an embodiment of the present invention.

[0027] Figure 2 This is a structural diagram of the glass breaking production line provided in an embodiment of the utility model.

[0028] Figure 3 A top view of a glass breaking production line provided in an embodiment of the present invention.

[0029] Figure 4 This is a structural diagram of the other side of the glass breaking production line provided in an embodiment of the present invention.

[0030] Figure 5 This is a structural diagram of the steering robot for the glass breaking production line provided in an embodiment of the present utility model.

[0031] Figure 6 This is a structural diagram of the collection device of the glass breaking production line provided in an embodiment of the present utility model. DETAILED DESCRIPTION

[0032] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0033] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0035] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0036] In one embodiment of the glass breaking production line of the present invention, please refer to Figures 1 to 4 Specifically, the glass breaking production line of this embodiment includes a glass cutting machine 100, a first breaking device 200, a first turning station 300, a second breaking device 400, a second turning station 500, a third breaking device 600 and a collecting device 700.

[0037] The glass cutting machine 100 includes a support table 101 and a cutting device 110 on the support table 101 for scoring and cutting a glass plate 1 on the support table 101. Specifically, an entire glass plate can be positioned and supported on the support table 101, and the glass cutting device 110 cuts and scores the glass on the support table 101.

[0038] The first breaking device 200 is disposed at one end of the glass cutting machine 100 and is used to break the glass plate output by the glass cutting machine 100 so as to divide the glass plate into at least two sections.

[0039] The first turning station 300 is provided at one end of the first breaking device 200 and is used for turning and conveying the broken glass sheets. The first turning station 300 includes a first support platform 310 , and the first support platform 310 is provided with a first support surface 311 .

[0040] The second breaking device 400 is provided at one end of the turning station 300 and is used for breaking the glass sheet into glass strips for a second time.

[0041] The second turning station 500 is located at one end of the second breaking device 400 and is used to turn the glass strip for transport. Specifically, the glass strip broken by the second breaking device 400 is turned at the second turning station 500. The second turning station 500 includes a second support platform 510 with a second support surface 511.

[0042] The third breaking device 600 is provided at one end of the second turning station 500 and is used to break the glass strip into glass sheets.

[0043] The collecting device 700 is disposed on one side of the third breaking device 600 and is used to collect the glass sheets or transfer them to the next process.

[0044] For details, please refer to Figures 1 to 4 In the above embodiment, the glass sheet breaking production line can position the glass plate 1 on the supporting table 101, and the cutting device 110 cuts and marks the glass plate according to the set arrangement specifications, thereby forming the shape of the glass sheet with the horizontal and vertical arrangement specifications on the glass plate. For details, please refer to Figure 1 The cut and scored glass sheet is transferred to the first breaking device 200, which breaks the glass sheet along the common cutting line of the transversely distributed glass and the longitudinally distributed glass sheet, thereby forming longitudinally distributed and transversely distributed glass sheets, and the broken glass sheets are transported to the first turning station 300; the broken glass sheet is turned 90 degrees by a staff member or a robot so that the transverse directions of the two broken glasses are consistent and transported to the second breaking device 400, which breaks the glass sheet into glass strips along the cutting line and transports it to the second turning station 500, which rotates the glass strip 90 degrees by the second turning station 500 so that the length direction of the glass strip faces the third breaking device 600, and the third breaking device 600 breaks the glass strip into glass sheets, which are then collected by the collecting device 700 or transported to other processing steps. This glass breaking production line can realize glass fragments with different arrangements, improve the overall utilization rate of glass plates, and ensure the efficiency of glass fragment processing.

[0045] Furthermore, the first breaking device 200, the second breaking device 400, and the third breaking device 600 all have identical structures. Specifically, they include a breaking support platform for the glass sheet and a breaking mechanism for breaking the glass sheet or glass strip. The breaking mechanism is conventional in the art and will not be described in detail in this embodiment.

[0046] Furthermore, conveyor belts are provided on the support surface 101, the first support surface 311, the breaking support platform, and the second support surface 511. The conveyor belts are used to transport the glass sheets or glass strips to the next process. Therefore, the conveyor belts can be used to automatically transport the glass, achieving automated glass breaking and improving breaking efficiency.

[0047] Further, refer to Figures 2 to 4 The first turning station 300 also includes a turning device 320, which is a rotary robot or a rotary manipulator mounted on the first support platform 310. Therefore, the rotary robot or manipulator can be used to rotate one of the glass sheets broken by the first breaking device 200 by 90°, aligning the transverse orientations of the two broken glass sheets. Alternatively, manual turning of the glass sheets can be performed.

[0048] Furthermore, a conveyor line 302 is provided on one side of the first turning station 300. In this embodiment, one group of broken glass sheets can be transferred to the conveyor line 302, which then conveys the glass sheets to another breaking device or directly broken manually, thereby achieving a variety of glass fragments to meet actual production needs.

[0049] Further, refer to Figure 5 A steering manipulator 520 is provided on the second support platform 510. The steering manipulator 520 is used to redirect the glass strip broken by the second breaking device 400 so that its length faces the third breaking device 600, thereby enabling the third breaking device 600 to break the glass strip. Specifically, the steering manipulator 520 includes a support frame 521, a movable frame 522, a rotating mechanism 523, a bottom frame 524, and a suction member 525. The support frame 521 is provided above the second support platform 510, the movable frame 522 is provided on the support frame 521, the rotating mechanism 523 is provided on the movable frame 522, and the bottom frame 524 is provided at the bottom end of the rotating mechanism 523. The bottom frame 524 is provided with a plurality of mounting bars 526, and the bottom side of the mounting bars 526 is provided with a suction member 525. Specifically, in this embodiment, the glass strip is sucked by the suction member 525 on the bottom side of the installation strip 526, and then the rotation mechanism 523 drives the bottom frame 524 to rotate 90°, thereby realizing the 90° rotation of the glass strip.

[0050] Further, refer to Figure 6 The collection device 700 includes a first mobile robot 710, a first conveyor line 720, a second conveyor line 730, a third conveyor line 740, a transfer robot 750, a second mobile robot 760, a collection conveyor line 770, a flipping mechanism 780, a sheet inserting robot 790, and a sheet inserting frame conveyor line 701. The first conveyor line 720 is located at one end of the third breaking device 600. The first mobile robot 710 is located between the first conveyor line 720 and the third breaking device 600 and is used to absorb the glass sheets from the third breaking device 600 and transfer them to the first conveyor line 720. The second conveyor line 730 is located at the output end of the first conveyor line 720, and the third conveyor line 740 is located at the output end of the second conveyor line 730. A transfer robot 750 is provided between the output end of the first conveyor line 720 and the input end of the second conveyor line 730, and between the output end of the second conveyor line 730 and the input end of the third conveyor line 740. Specifically, the first mobile robot 710 transfers the glass sheet to the first conveyor line 720, the first conveyor line 720 conveys the glass sheet to the bottom end of the transfer robot 790, the transfer robot 750 conveys the glass sheet to the second conveyor line 730, the second conveyor line 730 conveys the glass sheet to the bottom end of another transfer robot 790, and the transfer robot 750 transfers the glass sheet to the third conveyor line 740, and the glass sheets are evenly distributed on the third conveyor line 740.

[0051] The collection conveyor line 770 is located on one side of the third conveyor line 740. The second mobile manipulator 760 is located between the third conveyor line 740 and the collection conveyor line 770 and is used to absorb the glass pieces collected by the third conveyor line 770 and place them equidistantly on the collection conveyor line 770. The flipping mechanism 780 is located at the output end of the collection conveyor line 770 and is used to absorb the glass pieces and flip them 90 degrees. Specifically, the flipping mechanism 780 is provided with a suction cup for adsorbing the glass pieces. The insert frame conveyor line 701 is located on one side of the flipping mechanism 780 and is used to transport the insert frame. The insert manipulator 750 is located above the insert frame conveyor line 701 and is used to absorb the glass pieces on the flipping mechanism 780 and move them into the insert frame. This achieves the automatic collection of the glass pieces into the frame.

[0052] Further, refer to Figure 2 and Figure 3 The glass breaking production line further includes a sheet frame loading mechanism 800 for conveying the sheet frame to the sheet frame conveying line 701, thereby realizing automatic loading of the sheet frame.

[0053] Further, refer to Figure 2 and Figure 3 The glass breaking production line further includes a glass sheet feeding mechanism 900, which is provided on one side of the glass cutting machine 100 and is used to transfer the glass sheet to the supporting table 101 to realize automatic feeding.

[0054] Furthermore, the glass breaking production lines are divided into two groups and are arranged in parallel; a steering robot is provided between the first steering stations of the two glass breaking production lines.

[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A glass breaking production line, characterized in that: include: A glass cutting machine, comprising a support table and a cutting device on the support table, for scoring and cutting the glass on the support table; a first breaking device, disposed at one end of the glass cutting machine, for breaking the glass sheet output by the glass cutting machine into at least two sections; A first turning station is provided at one end of the first breaking device and is used for turning and conveying the broken glass sheet; the first turning station includes a first support platform, and the first support platform is provided with a first support surface; A second breaking device, provided at one end of the turning station, for breaking the glass sheet into glass strips for a second time; A second turning station is provided at one end of the second breaking device and is used for turning and conveying the glass strip; the second turning station includes a second support platform, and the second support platform is provided with a second support surface; A third breaking device, provided at one end of the second turning station, is used to break the glass strip into glass sheets; and The collecting device is used to collect the glass sheets or transfer them to the next process.

2. The glass breaking production line according to claim 1, characterized in that: The first breaking device, the second breaking device and the third breaking device all include a breaking support platform and a breaking mechanism. The breaking support platform is used for the glass plate, and the breaking mechanism is used to break the glass plate or the glass strip.

3. The glass breaking production line according to claim 2, characterized in that: The support table, the first support surface, the breaking support table, and the second support surface are all provided with a conveyor belt, and the conveyor belt is used to convey the glass plate or the glass strip to the next process.

4. The glass breaking production line according to any one of claims 1 to 3, characterized in that: The first steering station further includes a steering device, which is a rotating robot disposed on one side of the first support platform or a rotating manipulator disposed on the first support platform.

5. The glass breaking production line according to any one of claims 1 to 3, characterized in that: A conveying line is also provided on one side of the first turning station.

6. The glass breaking production line according to any one of claims 1 to 3, characterized in that: A steering manipulator is provided on the second support platform; the steering manipulator includes a support frame, a movable frame, a rotating mechanism, a bottom frame and a suction piece; the support frame is arranged above the second support platform, the movable frame is arranged on the support frame, the rotating mechanism is arranged on the movable frame, the bottom frame is arranged at the bottom end of the rotating mechanism, the bottom frame is provided with a plurality of mounting strips, and the suction piece is provided on the bottom side of the mounting strips.

7. The glass breaking production line according to claim 1, characterized in that: The collecting device includes a first mobile manipulator, a first conveyor line, a second conveyor line, a third conveyor line, a transfer manipulator, a second mobile manipulator, a collecting conveyor line, a flipping mechanism and a sheet inserting manipulator, and a sheet inserting frame conveyor line; the first conveyor line is located at one end of the third breaking device, the first mobile manipulator is arranged between the first conveyor line and the third breaking device, and is used to absorb the glass sheet on the third breaking device and transfer it to the first conveyor line, the second conveyor line is arranged at the output end of the first conveyor line, and the third conveyor line is arranged at the output end of the second conveyor line; between the output end of the first conveyor line and the input end of the second conveyor line, and the third The transfer robot is provided between the output end of the second conveyor line and the input end of the third conveyor line; the collecting conveyor line is provided on one side of the third conveyor line, and the second mobile robot is provided between the third conveyor line and the collecting conveyor line, and is used to absorb the glass pieces collected by the third conveyor line and place them equidistantly on the collecting conveyor line, and the flipping mechanism is provided at the output end of the collecting conveyor line, and is used to absorb the glass pieces and flip them 90°; the sheet insertion frame conveyor line is provided on one side of the flipping mechanism, and is used to transport the sheet insertion frame, and the sheet insertion robot is provided above the sheet insertion frame conveyor line, and is used to absorb the glass pieces on the flipping mechanism and move them into the sheet insertion frame.

8. The glass breaking production line according to claim 7, characterized in that: It also includes a sheet frame loading mechanism for conveying the sheet frame to the sheet frame conveying line.

9. The glass breaking production line according to claim 1, characterized in that: It also includes a glass plate feeding mechanism, which is arranged on one side of the glass cutting machine and is used to transfer the glass plate to the supporting table.

10. The glass breaking production line according to claim 1, characterized in that: The glass breaking production lines are divided into two groups and are arranged in parallel; a steering robot is provided between the first steering stations of the two glass breaking production lines.

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