Metal piece passivation device

The motor-driven loading barrel realizes the automatic loading and unloading of the metal part passivation device, which solves the problems of cumbersome manual operation and safety hazards in the prior art and improves the safety and efficiency of the passivation process.

CN223357752UActive Publication Date: 2025-09-19YI CHANG SHI HENG CHANG BIAO ZHUN JIAN YOU XIAN ZE REN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422662954.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-19
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

During the existing passivation process of metal parts, workers are required to manually open the sealing cover to load and unload materials, which is cumbersome and prone to causing skin irritation.

Method used

A metal part passivation device is designed, which uses a motor-driven loading barrel to realize automatic loading and unloading. The rotation and sealing of the loading barrel are achieved through the cooperation of the electric telescopic rod and the No. 1 motor, avoiding manual operation.

Benefits of technology

The automatic unloading of metal parts in the passivation process is realized, which avoids direct contact between workers and passivation liquid, simplifies the operation process, and improves safety and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223357752U_ABST
    Figure CN223357752U_ABST
Patent Text Reader

Abstract

The utility model provides a metal piece passivation device which comprises a bottom plate, a passivation pool is fixed at the top of the bottom plate, a U-shaped fixed frame is arranged in the passivation pool, two movable plates which are symmetrical front and back are arranged in the passivation pool, a loading cylinder is rotatably connected between the two movable plates, the surface of the loading cylinder is provided with a through hole, and the loading cylinder is located on the inner side of the fixed frame. An opening is formed in the bottom of the loading cylinder, and a first motor used for driving the loading cylinder is arranged on one moving plate. A connecting cylinder with the top end located in the opening is arranged below the loading cylinder, the bottom of the connecting cylinder makes contact with the inner side of the fixing frame, L-shaped rods penetrating through the bottom of the loading cylinder are fixed to the two ends of the connecting cylinder, springs are fixed to the top ends of the L-shaped rods through connecting plates, and fixing plates connected with the inner wall of the loading cylinder are fixed to the other ends of the springs. And a top plate is arranged above the passivation pool. According to the device, automatic blanking can be realized, a worker does not need to manually open or close the sealing cover, the operation is simple, and the worker is prevented from being in close contact with a passivation solution.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of passivation devices, in particular to a metal part passivation device. Background Art

[0002] Passivation refers to the process of oxidizing a metal with a strong oxidant or electrochemical method to make the surface inactive, that is, passivation. It is a method of converting the metal surface into a state that is not easily oxidized, thereby slowing down the corrosion rate of the metal. Nowadays, when metal parts are passivated, in order to ensure that all metal parts can fully contact the passivation liquid in the passivation tank, a horizontally placed loading cylinder is used. The loading cylinder is then rotated to repeatedly move the metal parts in the loading cylinder to make the metal parts fully contact with the passivation liquid, thereby improving the passivation effect on the metal parts. However, when placing the metal parts into the loading cylinder, the staff needs to manually open the sealing cover on the loading cylinder and then place the metal parts into the loading cylinder. After the passivation of the metal parts is completed, the staff still needs to manually open the sealing cover on the loading cylinder to discharge the metal parts. The operation process is cumbersome and can easily cause the staff's arms or clothes to be contaminated with passivation liquid, causing irritation to the staff's skin. Utility Model Content

[0003] The utility model discloses a metal part passivation device, which solves the problem that workers need to manually open the sealing cover on the loading cylinder to load and unload metal parts, the operation process is cumbersome, and the passivation liquid is easily contaminated on the workers' arms or clothes.

[0004] In order to solve the above technical problems, the present invention specifically adopts the following technical solutions:

[0005] A metal part passivation device comprises a base plate, a passivation tank is fixed on the top of the base plate, a U-shaped fixed frame is provided in the passivation tank, two front-to-back symmetrical movable plates are provided in the passivation tank, a loading cylinder with a perforation on the surface and located inside the fixed frame is rotatably connected between the two movable plates, an opening is provided at the bottom of the loading cylinder, and a No. 1 motor for driving the loading cylinder is provided on one movable plate; a connecting cylinder with a top located in the opening is provided below the loading cylinder, the bottom of the connecting cylinder contacts the inner side of the fixed frame, an L-shaped rod passing through the bottom of the loading cylinder is fixed at both ends of the connecting cylinder, a spring is fixed to the top of the L-shaped rod through the connecting plate, and a fixed plate connected to the inner wall of the loading cylinder is fixed to the other end of the spring; a top plate is provided above the passivation tank, and an electric telescopic rod for driving the movable plate to rise and fall is provided on the top plate.

[0006] Compared with the prior art, the present invention has the following beneficial effects:

[0007] First, make the opening on the loading cylinder be located at the top of the loading cylinder. At this time, the spring is in an uncompressed state, and the connecting cylinder is located above the opening, so that the staff can put the metal parts into the loading cylinder easily. When all the metal parts are placed in the loading cylinder, the electric telescopic rod can be started to drive the movable plate to move downward into the passivation tank, so that the metal parts in the loading cylinder are located in the passivation liquid. Then start the No. 1 motor to rotate the loading cylinder. When the opening is at an angle above the loading cylinder, the connecting cylinder enters the fixed frame. When the connecting cylinder contacts the inner wall of the fixed frame, the connecting cylinder can squeeze the spring through the L-shaped rod, and the connecting cylinder enters the opening to seal the opening. As the carrier cylinder rotates, the metal parts in the loading cylinder move repeatedly, so that the metal parts can fully contact with the passivation liquid; when the passivation of the metal parts is completed, the opening is located above the loading cylinder, and the electric telescopic rod is started to make the movable plate drive the loading cylinder to move downward to the outside of the passivation tank, and then the No. 1 motor can be started to rotate the loading cylinder so that the opening is located below the loading cylinder. At this time, the connecting cylinder will not be squeezed by the inside of the fixed frame, and the connecting cylinder will not enter the opening, and the metal parts in the loading cylinder can be discharged through the opening; the utility model can realize automatic unloading, without the need for staff to manually open or close the sealing cover, simple operation, and avoids close contact with the passivation liquid by staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a schematic structural diagram of the utility model;

[0009] Figure 2 This is a schematic structural diagram of a cross-section of the passivation tank of the present invention;

[0010] Figure 3 This is a schematic diagram of the cross-sectional side view of the loading cylinder of the present invention;

[0011] Figure 4 for Figure 1 A schematic diagram of the enlarged structure at point A;

[0012] Figure 5 for Figure 2 A schematic diagram of the enlarged structure at point B;

[0013] Figure 6 This is a schematic structural diagram of the limit plate of the utility model.

[0014] In the figure: 1. bottom plate; 2. passivation tank; 21. fixed frame; 22. support rod; 23. unloading frame; 24. reinforcement plate; 25. bearing block; 26. placement frame; 3. movable plate; 31. rotating rod; 32. upper pulley; 33. reinforcement rod; 34. No. 1 motor; 35. battery; 36. bearing rod; 4. loading cylinder; 41. opening; 42. partition; 5. connecting cylinder; 51. L-shaped rod; 52. limiting rod; 53. spring; 54. fixed plate; 55. lower pulley; 6. transmission belt; 7. mounting plate; 71. fixing rod; 8. top plate; 81. support plate; 82. movable block; 83. slider; 84. screw rod; 85. No. 2 motor; 86. connecting block; 9. electric telescopic rod; 91. hanging plate; 92. limiting plate. DETAILED DESCRIPTION

[0015] The specific contents of the present utility model are described in detail below with reference to the accompanying drawings and embodiments.

[0016] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the utility model provides a metal part passivation device, including a base plate 1, a passivation tank 2 is fixed on the top of the base plate 1, a U-shaped fixed frame 21 is provided in the passivation tank 2, two front-to-back symmetrical movable plates 3 are provided in the passivation tank 2, a loading cylinder 4 with a perforation on the surface and located on the inner side of the fixed frame 21 is rotatably connected between the two movable plates 3, an opening 41 is provided at the bottom of the loading cylinder 4, and a No. 1 motor 34 for driving the loading cylinder 4 is provided on one movable plate 3; a connecting cylinder 5 with a top end located in the opening 41 is provided below the loading cylinder 4, the bottom of the connecting cylinder 5 contacts the inner side of the fixed frame 21, and both ends of the connecting cylinder 5 are fixed with an L-shaped rod 51 passing through the bottom of the loading cylinder 4, and the top end of the L-shaped rod 51 is fixed with a spring 53 through the connecting plate, and the other end of the spring 53 is fixed with a fixed plate 54 connected to the inner wall of the loading cylinder 4; a top plate 8 is provided above the passivation tank 2, and an electric telescopic rod 9 for driving the movable plate 3 to rise and fall is provided on the top plate 8.

[0017] like Figure 1As shown, a support plate 81 is fixed between the top plate 8 and the bottom plate 1. A movable block 82 connected to the fixed end of the electric telescopic rod 9 is provided below the top plate 8. A slider 83 is fixed to the top of the movable block 82. An opening is opened at the top of the top plate 8 for the top of the slider 83 to pass through. The slider 83 is slidably connected within the opening. A screw rod 84 is threaded through the slider 83. A second motor 85 is fixed to the top plate 8 for driving the screw rod 84. A connecting block 86 is fixed to the slider 83 and slidably connected to the top of the top plate 8. The second motor 85 is a servo motor. The main body of the second motor 85 is fixed to the top plate 8. The rotating shaft of the second motor 85 is fixed to one end of the screw rod 84. When the second motor 85 is started to rotate the screw rod 84, the slider 83 can move horizontally within the opening in the top plate 8. The movable block 82 can drive the electric telescopic rod 9 to move horizontally, and the electric telescopic rod 9 can drive the movable plate 3 to move. The connecting block 86 can increase the stability of the connection between the slider 83 and the top plate 8.

[0018] like Figure 1 、 Figure 4 and Figure 6 As shown, the number of the electric telescopic rods 9 is two, and the two electric telescopic rods 9 are symmetrically distributed front to back. The telescopic end of the electric telescopic rod 9 is fixed with an L-shaped hanging plate 91 through a fixed block. Two groups of left-right symmetrical limiting plates 92 are fixed to the bottom of the inner side of the hanging plate 91. The number of each group of limiting plates 92 is two, and the two limiting plates 92 are symmetrically distributed left and right; the two movable plates 3 are fixed with mounting plates 7 on the opposite sides, and the two mounting plates 7 are located between the two hanging plates 91. Two left-right symmetrical fixing rods 71 ​​are fixed on the mounting plate 7, and the two fixing rods 71 ​​correspond to the two groups of limiting plates 92 respectively. The second motor 85 is turned off, and the second motor 85 is turned off. Figure 6When the fixing rod 71 contacts the bottom of the inner side of the hanging plate 91, the fixing rod 71 can drive the mounting plate 7 to move upward, and the mounting plate 7 is fixed to the movable plate 3 by screws and nuts. The mounting plate 7 can drive the movable plate 3 to move upward, so that the loading cylinder 4 is moved outside the passivation tank 2.

[0019] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, a rotating rod 31 is rotatably connected between the two movable plates 3. An upper pulley 32 is fixed to the rotating rod 31. A lower pulley 55 is fixed to one end of the loading drum 4. A transmission belt 6 is provided between the two movable plates 3. The upper pulley 32 and the lower pulley 55 are connected by the transmission belt 6. The rotating shaft of the No. 1 motor 34 is fixed to one end of the rotating rod 31. A battery 35 is fixed to the movable plate 3. The main body of the No. 1 motor 34 is fixed to one of the movable plates 3 via a bearing block. The battery 35 can supply power to the No. 1 motor 34. When the No. 1 motor 34 is started, it drives the rotating rod 31 to rotate. The upper pulley 32 on the rotating rod 31 drives the transmission belt 6 to operate. After the transmission belt 6 drives the lower pulley 55 to rotate, the loading drum 4 can be rotated, thereby facilitating the repeated movement of the metal parts in the loading drum 4.

[0020] like Figure 1 and Figure 4 As shown, two supporting rods 36 are fixed to the opposite sides of the two movable plates 3, two supporting blocks 25 are fixed to the top of the passivation tank 2, and a placement frame 26 is fixed to the top of the supporting block 25. The supporting rods 36 are located inside the placement frame 26. The placement frame 26 is U-shaped, so that after the supporting rods 36 enter the placement frame 26, the placement frame 26 can limit the supporting rods 36 so that the loading cylinder 4 is located in the passivation tank 2; and the electric telescopic rod 9 can then be moved to the top of the other passivation tank 2 to facilitate the removal of the loading cylinder 4 in the other passivation tank 2 or the placement of the other loading cylinder 4 into the other passivation tank 2, thereby improving the passivation efficiency of the metal parts.

[0021] like Figure 1As shown, a tilted blanking frame 23 with one side open is fixed to one side of the passivation tank 2, and a reinforcing plate 24 is fixed between the blanking frame 23 and the bottom plate 1; a support rod 22 connected to the inner wall of the passivation tank 2 is fixed to the bottom of the fixing frame 21. When the passivation of the metal parts in the passivation tank 2 is completed, the electric telescopic rod 9 can be coordinated with the hanging plate 91 to lift the mounting plate 7 upward, and the movable plate 3 drives the loading cylinder 4 to move above the passivation tank 2, and then the No. 2 motor 85 is started to rotate the screw rod 84, so that the slider 83 drives the electric telescopic rod 9 to move to the top of the blanking frame 23; when the loading cylinder 4 is directly above the blanking frame 23, the No. 1 motor 34 is started to rotate the loading cylinder 4 so that the opening 41 is located below the loading cylinder 4. At this time, the connecting cylinder 5 is not squeezed, and the connecting cylinder 5 is located below the opening 41. The metal parts in the loading cylinder 4 can fall down through the opening 41 into the blanking frame 23, and then be discharged through the blanking frame 23; the reinforcement plate 24 can increase the firmness of the connection between the blanking frame 23 and the passivation tank 2, and the support rod 22 can fix the fixed frame 21 in the passivation tank 2.

[0022] like Figure 2 、 Figure 3 and Figure 5 As shown, a limiting rod 52 is fixed to the bottom of the fixed plate 54 and passes through the inside of the spring 53. A recessed hole that matches the limiting rod 52 is formed at the top of the L-shaped rod 51. Two symmetrical partitions 42 are fixed to the loading cylinder 4, with an opening 41 located between the two partitions 42, and both partitions 42 are located between the two L-shaped rods 51. A reinforcement rod 33 is fixed between the two movable plates 3 and located above the loading cylinder 4. The limiting rod 52 limits the spring 53, ensuring that it can only be compressed vertically. The partition 42 separates the spring 53 and the L-shaped rod 51 to prevent contact between metal parts, the spring 53 or the L-shaped rod 51, and a leakage hole is formed in the partition 42. The reinforcement rod 33 strengthens the connection between the two movable plates 3.

[0023] When in use, the opening 41 is located at the top of the loading cylinder 4. At this time, the connecting cylinder 5 is not squeezed, the spring 53 is in a relaxed state, and the connecting cylinder 5 is located above the opening 41. The staff can put the metal parts into the loading cylinder 4 through the opening 41; then start the electric telescopic rod 9 to make the movable plate 3 enter the passivation tank 2, and the loading cylinder 4 enters the inner side of the fixed frame 21 (the inner diameter of the fixed frame 21 decreases from top to bottom, such as Figure 2), the metal parts are immersed in the passivation liquid, and then the No. 1 motor 34 is started to drive the loading cylinder 4 to rotate. When the connecting cylinder 5 enters the inner side of the fixed frame 21 as the loading cylinder 4 moves, the connecting cylinder 5 contacts the inner wall of the fixed frame 21. Subsequently, as the loading cylinder 4 continues to rotate, the connecting cylinder 5 can compress the spring 53 through the L-shaped rod 51, so that the connecting cylinder 5 enters the opening 41 and seals the opening 41 to prevent the metal parts in the loading cylinder 4 from falling out through the opening 41; after the loading cylinder 4 rotates, the metal parts in the loading cylinder 4 can be repeatedly moved so that the metal parts can fully contact the passivation liquid. When the passivation of the metal parts is completed, the opening 41 is located at the top of the loading cylinder 4, and then the electric telescopic After the rod 9 moves the movable plate 3 upward and the loading cylinder 4 moves outside the passivation tank 2, the No. 1 motor 34 can be started to drive the loading cylinder 4 to rotate so that the opening 41 is located at the bottom of the loading cylinder 4. At this time, the connecting cylinder 5 is not squeezed, the spring 53 is in a relaxed state, and the connecting cylinder 5 is located below the opening 41. The metal parts in the loading cylinder 4 can fall out of the loading cylinder 4 through the opening 41; the No. 1 motor 34 can also adopt a servo motor, so that when the loading cylinder 4 is above the passivation tank 2, the loading cylinder 4 can be repeatedly driven to rotate clockwise and counterclockwise in a small amplitude (the rotation amplitude is controlled within 40°), so that the passivation liquid on the metal parts can be better dripped into the passivation tank 2, and the metal parts can be prevented from falling out.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A metal part passivation device, comprising a base plate (1), characterized in that: A passivation tank (2) is fixed on the top of the bottom plate (1), a U-shaped fixed frame (21) is provided in the passivation tank (2), two front-to-back symmetrical movable plates (3) are provided in the passivation tank (2), a loading cylinder (4) with a perforated surface and located inside the fixed frame (21) is rotatably connected between the two movable plates (3), an opening (41) is provided at the bottom of the loading cylinder (4), a first motor (34) for driving the loading cylinder (4) is provided on one movable plate (3); a top end of the loading cylinder (4) is located at the opening ( The connecting tube (5) is arranged in the passivation tank (2), the bottom of the connecting tube (5) contacts the inner side of the fixed frame (21), both ends of the connecting tube (5) are fixed with L-shaped rods (51) that pass through the bottom of the loading tube (4), the top end of the L-shaped rod (51) is fixed with a spring (53) through a connecting plate, and the other end of the spring (53) is fixed with a fixing plate (54) connected to the inner wall of the loading tube (4); a top plate (8) is provided above the passivation tank (2), and an electric telescopic rod (9) for driving the moving plate (3) to rise and fall is provided on the top plate (8).

2. A metal part passivation device according to claim 1, characterized in that: A support plate (81) is fixed between the top plate (8) and the bottom plate (1); a moving block (82) connected to the fixed end of the electric telescopic rod (9) is provided below the top plate (8); a slider (83) is fixed to the top of the moving block (82); an opening for the top of the slider (83) to pass through is provided at the top of the top plate (8); the slider (83) is slidably connected in the opening; a screw rod (84) connected by a thread passes through the slider (83); a second motor (85) for driving the screw rod (84) is fixed on the top plate (8); and a connecting block (86) slidably connected to the top of the top plate (8) is fixed on the slider (83).

3. The metal part passivation device according to claim 2, characterized in that: The number of the electric telescopic rods (9) is two, and the two electric telescopic rods (9) are symmetrically distributed front to back. The telescopic ends of the electric telescopic rods (9) are fixed with L-shaped hanging plates (91) through fixed blocks. Two groups of left-right symmetrical limiting plates (92) are fixed to the bottom of the inner side of the hanging plates (91). The number of each group of limiting plates (92) is two, and the two limiting plates (92) are symmetrically distributed left to right. The two movable plates (3) are fixed with mounting plates (7) on opposite sides. The two mounting plates (7) are located between the two hanging plates (91). Two left-right symmetrical fixing rods (71) are fixed on the mounting plates (7), and the two fixing rods (71) correspond to the two groups of limiting plates (92) respectively.

4. The metal part passivation device according to claim 1, characterized in that: A rotating rod (31) is rotatably connected between the two movable plates (3), an upper pulley (32) is fixed on the rotating rod (31), a lower pulley (55) is fixed on one end of the loading cylinder (4), a transmission belt (6) is provided between the two movable plates (3), and the upper pulley (32) and the lower pulley (55) are connected by transmission through the transmission belt (6); the rotating shaft of the No. 1 motor (34) is fixed to one end of the rotating rod (31), and a battery (35) is fixed on the movable plate (3).

5. The metal part passivation device according to claim 1, characterized in that: Two bearing rods (36) are fixed on opposite sides of the two movable plates (3), two bearing blocks (25) are fixed on the top of the passivation tank (2), a placement frame (26) is fixed on the top of the bearing block (25), and the bearing rods (36) are located on the inner side of the placement frame (26).

6. The metal part passivation device according to claim 1, characterized in that: A tilted blanking frame (23) with one side open is fixed to one side of the passivation tank (2); a reinforcing plate (24) is fixed between the blanking frame (23) and the bottom plate (1); and a support rod (22) connected to the inner wall of the passivation tank (2) is fixed to the bottom of the fixing frame (21).

7. The metal part passivation device according to claim 1, characterized in that: A limiting rod (52) passing through the inner side of the spring (53) is fixed at the bottom of the fixed plate (54), and a concave hole adapted to the limiting rod (52) is opened at the top of the L-shaped rod (51); two symmetrical partitions (42) are fixed in the loading cylinder (4), the opening (41) is located between the two partitions (42), and the two partitions (42) are both located between the two L-shaped rods (51); a reinforcing rod (33) located above the loading cylinder (4) is fixed between the two movable plates (3).