Gray fabric dipping equipment

By subjecting the grey cloth to a heating and soaking treatment and gas convection contact before impregnation, the problem of bubbles on the surface of the grey cloth affecting the impregnation efficiency is solved, and a highly efficient grey cloth impregnation effect is achieved.

CN223357940UActive Publication Date: 2025-09-19QUZHOU DAOYUAN TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422075940.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-09-19
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In the prior art, when the grey cloth is immersed in water, bubbles are generated on the surface, which causes the impregnation liquid to be unable to quickly penetrate into the interior of the grey cloth, thereby affecting the impregnation efficiency.

Method used

Before impregnation, the grey cloth is heated and soaked in a pre-wetting tank, and the surface of the grey cloth is pre-wetted with water vapor generated by an electric heating tube. During the impregnation process, the gas ejected by the blower is in convection contact with the grey cloth to eliminate surface bubbles.

Benefits of technology

It ensures that no bubbles are generated on the surface of the grey cloth during impregnation, improves the impregnation efficiency, and achieves efficient all-round impregnation effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223357940U_ABST
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Abstract

The utility model provides gray fabric dipping equipment, and relates to the technical field of gray fabric dipping, the gray fabric dipping equipment comprises a dipping pool, the left side of the top end surface of the dipping pool is provided with a pre-wetting groove, and the left side and the right side of the middle part in the pre-wetting groove are respectively rotatably provided with a second conveying roller and a third conveying roller; water is added into the pre-wetting tank, the second conveying roller and the third conveying roller are higher than the water surface of the water, and through the arrangement of the pre-wetting tank, the gray fabric is firstly conducted and conveyed into the pre-wetting tank before being soaked, and the surface of the gray fabric is heated and wetted through water vapor continuously emitted by the water which is heated by the electric heating pipe in a temperature rising mode. Therefore, no bubbles are generated on the surface of the gray fabric when the gray fabric is subsequently conveyed into the impregnation liquid, and the problem that the impregnation liquid cannot be immersed into the gray fabric due to the influence of the bubbles on the surface of the gray fabric caused by the fact that the gray fabric is directly put into the impregnation liquid to be soaked in the existing mode when the gray fabric is impregnated and the bubbles are easily generated on the surface of the gray fabric is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grey cloth impregnation, in particular to a grey cloth impregnation device. Background Art

[0002] When producing nylon blended camouflage cloth, the grey cloth to be printed and dyed needs to be impregnated first before it can be transported to the subsequent process for printing and dyeing. When the grey cloth is impregnated, the current method is to directly put the grey cloth into the impregnation liquid for immersion. However, this method, since the grey cloth is in a dry state, when the grey cloth is immersed in water, the air originally adsorbed on the surface of the grey cloth will be squeezed out by the water, and tiny bubbles will be generated on the surface of the grey cloth, causing the impregnation liquid to be affected by the surface bubbles, and part of the impregnation liquid cannot quickly penetrate into the interior of the grey cloth, making it impossible for the grey cloth to be efficiently and fully impregnated, which has defects. Utility Model Content

[0003] The utility model relates to a grey cloth impregnation device. By setting a pre-wetting tank, the grey cloth will first be conducted and transported to the inside of the pre-wetting tank before impregnation, and the water vapor continuously emitted by the water heated by the electric heating tube will heat and wet the surface of the grey cloth. The pre-wetting treatment is achieved so that when the grey cloth is subsequently conducted and transported to the impregnation liquid, no bubbles will be generated on the surface of the grey cloth, thereby ensuring the impregnation efficiency.

[0004] The utility model provides a grey cloth impregnation device, specifically comprising: an impregnation tank, which is a rectangular block structure, and a dipping tank is provided on the right side of the top surface of the impregnation tank, and the impregnation tank is a rectangular tank structure; a sixth conveying roller and a seventh conveying roller are rotatably installed at the lower left corner and the lower right corner of the interior of the impregnation tank respectively; impregnation liquid is added to the interior of the impregnation tank, and the impregnation liquid submerges the sixth conveying roller and the seventh conveying roller; a pre-wetting tank is provided on the left side of the top surface of the impregnation tank, and the pre-wetting tank is a rectangular tank structure; a second conveying roller and a third conveying roller are rotatably installed on the left and right sides of the middle part of the pre-wetting tank respectively; water is added to the interior of the pre-wetting tank, and the second conveying roller and the third conveying roller are higher than the water surface.

[0005] Furthermore, a control box is fixedly installed on the right side of the front end of the immersion tank; two rows of electric heating tubes are fixedly installed in a uniformly distributed manner on the bottom surface of the inner end of the pre-wetting tank, and the electric heating tubes are electrically connected to the control box; the water submerges the electric heating tubes.

[0006] Furthermore, the front end face and the rear end face of the immersion tank are symmetrically fixed with two side support plates relative to the top open end of the pre-wetting tank; a first conveying roller and a fourth conveying roller are respectively provided on the left and right sides directly above the pre-wetting tank, and the first conveying roller and the fourth conveying roller are respectively rotatably installed and connected to the side support plates corresponding to the positions.

[0007] Furthermore, the front end face and the rear end face of the immersion tank are also symmetrical with respect to the top open end of the immersion tank, and two side support plates are fixedly installed on each side; a fifth conveyor roller and an eighth conveyor roller are respectively provided on the left and right sides directly above the immersion tank, and the fifth conveyor roller and the eighth conveyor roller are respectively rotatably installed and connected to the side support plates corresponding to the positions; the first conveyor roller, the second conveyor roller, the third conveyor roller, the fourth conveyor roller, the fifth conveyor roller, the sixth conveyor roller, the seventh conveyor roller and the eighth conveyor roller jointly transmit and transport the grey cloth.

[0008] Furthermore, an upper main pipe and a lower main pipe are fixedly installed on the rear side of the inner end of the immersion tank, and the upper main pipe is located above the lower main pipe; a row of upper aeration pipes connected to the upper main pipe are evenly distributed on the front and side of the outer periphery of the upper main pipe, and a first blower connected to the upper main pipe through a pipe is provided outside the immersion tank; a row of lower aeration pipes connected to the lower main pipe are evenly distributed on the front and side of the outer periphery of the lower main pipe, and a second blower connected to the lower main pipe through a pipe is provided outside the immersion tank; the first blower and the second blower are both electrically connected to the control box.

[0009] Furthermore, the upper main pipe and the lower main pipe are both immersed in the impregnation liquid; the upper main pipe is located on the upper side of the grey cloth conveyed by the sixth conveyor roller and the seventh conveyor roller, and the lower main pipe is located on the lower side of the grey cloth conveyed by the sixth conveyor roller and the seventh conveyor roller.

[0010] The present invention provides a grey cloth impregnation device, which has the following beneficial effects:

[0011] In this utility model, by setting up a pre-wetting tank, the grey cloth will first be conducted and transported to the inside of the pre-wetting tank before being impregnated, and the water vapor continuously emitted by the water heated by the electric heating tube will heat and wet the surface of the grey cloth. The pre-wetting treatment is achieved so that when it is subsequently conducted and transported to the impregnation liquid, no bubbles will be generated on its surface, thereby ensuring the impregnation efficiency.

[0012] When the grey cloth is conducted and transported into the impregnation liquid, the grey cloth is located between the upper aeration pipe and the lower aeration pipe, and the gas transported by the first blower and the second blower causes the transported gas to be ejected from the microporous parts of the upper aeration pipe and the lower aeration pipe, and to achieve convection contact with the grey cloth in the form of bubbles, thereby accelerating the impregnation efficiency of the impregnation liquid and the grey cloth and achieving a high-efficiency impregnation operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solution of the embodiment of this utility model, the drawings of the embodiment will be briefly introduced below.

[0014] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.

[0015] In the attached figure:

[0016] Figure 1 Shows a schematic cross-sectional structure diagram of the dipping tank of the present application;

[0017] Figure 2 Shows a schematic diagram of the top structure of the present application;

[0018] Figure 3 Shows the application Figure 2 Schematic diagram of the structure when the middle grey cloth is removed;

[0019] Figure 4 Shows an axonometric structural diagram of the present application;

[0020] Reference Signs List

[0021] 1. Immersion tank; 101. Immersion tank; 102. Pre-wetting tank; 103. Immersion liquid; 104. Water; 105. Side support plate; 106. First conveyor roller; 107. Second conveyor roller; 108. Third conveyor roller; 109. Fourth conveyor roller; 1010. Fifth conveyor roller; 1011. Sixth conveyor roller; 1012. Seventh conveyor roller; 1013. Eighth conveyor roller; 1014. Control box; 2. Electric heating tube; 3. Upper main pipeline; 301. Upper aeration pipe; 302. First blower; 4. Lower main pipeline; 401. Lower aeration pipe; 402. Second blower. DETAILED DESCRIPTION

[0022] To make the purpose, technical solution, and advantages of this practical embodiment more clear, the technical solution of this practical embodiment will be clearly and completely described below in conjunction with the drawings of this practical embodiment. Obviously, the described embodiment is only a part of the embodiment of this practical embodiment, not all of the embodiments. Based on the described embodiment of this practical embodiment, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical embodiment.

[0023] Example: Please refer to Figures 1 to 4 :

[0024] The utility model proposes a grey cloth impregnation device, comprising: an impregnation tank 1, the impregnation tank 1 is a rectangular block structure, an impregnation tank 101 is opened on the right side of the top surface of the impregnation tank 1, and the impregnation tank 101 is a rectangular tank structure; a sixth conveying roller 1011 and a seventh conveying roller 1012 are rotatably installed at the lower left corner and the lower right corner of the impregnation tank 101 respectively; an impregnation liquid 103 is added to the impregnation tank 101, and the impregnation liquid 103 does not exceed the sixth conveying roller 1011 and the seventh conveying roller 1012; a pre-wetting tank 10 is opened on the left side of the top surface of the impregnation tank 1 2. The pre-wetting tank 102 has a rectangular tank structure; a second conveying roller 107 and a third conveying roller 108 are rotatably installed on the left and right sides of the middle part of the pre-wetting tank 102 respectively; water 104 is added to the pre-wetting tank 102, and the second conveying roller 107 and the third conveying roller 108 are higher than the water level of the water 104; a control box 1014 is fixedly installed on the right side of the front end of the immersion tank 1; two rows of electric heating tubes 2 are evenly distributed and fixedly installed on the bottom surface of the inner end of the pre-wetting tank 102, and the electric heating tubes 2 are electrically connected to the control box 1014; the water 104 does not cover the electric heating tubes 2.

[0025] In this embodiment, the front and rear surfaces of the immersion tank 1 are symmetrical with respect to the top open end of the pre-wetting tank 102, and two side support plates 105 are fixedly installed on each of them; a first conveying roller 106 and a fourth conveying roller 109 are respectively provided on the left and right sides above the pre-wetting tank 102, and the first conveying roller 106 and the fourth conveying roller 109 are respectively rotatably installed and connected to the side support plates 105 corresponding to the positions; the front and rear surfaces of the immersion tank 1 are also symmetrical with respect to the top open end of the immersion tank 101, and two side support plates 105 are fixedly installed on each of them. Side support plate 105; a fifth conveyor roller 1010 and an eighth conveyor roller 1013 are respectively provided on the left and right sides directly above the dipping tank 101, and the fifth conveyor roller 1010 and the eighth conveyor roller 1013 are respectively rotatably mounted and connected to the side support plate 105 corresponding to the position; the first conveyor roller 106, the second conveyor roller 107, the third conveyor roller 108, the fourth conveyor roller 109, the fifth conveyor roller 1010, the sixth conveyor roller 1011, the seventh conveyor roller 1012 and the eighth conveyor roller 1013 jointly conduct and transport the grey cloth.

[0026] In this embodiment, an upper main pipe 3 and a lower main pipe 4 are fixedly installed on the rear side of the inner end of the immersion tank 101, and the upper main pipe 3 is located above the lower main pipe 4; a row of upper aeration pipes 301 connected to the upper main pipe 3 are evenly distributed on the side of the outer periphery, and a first blower 302 connected to the upper main pipe 3 through a pipe is provided outside the immersion tank 1; a row of lower aeration pipes 401 connected to the lower main pipe 4 are evenly distributed on the side of the outer periphery, and A second blower 402 is provided outside the impregnation tank 1 and is connected to the lower main pipe 4 through a pipe; the first blower 302 and the second blower 402 are both electrically connected to the control box 1014; the upper main pipe 3 and the lower main pipe 4 are both immersed in the impregnation liquid 103; the upper main pipe 3 is located on the upper side of the grey cloth conveyed by the sixth conveyor roller 1011 and the seventh conveyor roller 1012, and the lower main pipe 4 is located on the lower side of the grey cloth conveyed by the sixth conveyor roller 1011 and the seventh conveyor roller 1012.

[0027] The working principle of this embodiment is as follows:

[0028] The grey fabric is conveyed by the first conveyor roller 106, the second conveyor roller 107, the third conveyor roller 108, the fourth conveyor roller 109, the fifth conveyor roller 1010, the sixth conveyor roller 1011, the seventh conveyor roller 1012 and the eighth conveyor roller 1013. First, the grey fabric is input into the pre-wetting tank 102.

[0029] The water 104 in the pre-wetting tank 102 is heated by the electric heating tube 2 in the activated heating state, so that steam will continuously emerge from the water 104. Since the second conveying roller 107 and the third conveying roller 108 are higher than the surface of the water 104, the steam will come into contact with the grey cloth being conveyed by the second conveying roller 107 and the third conveying roller 108, and the steam will heat and wet the surface of the grey cloth, so that no bubbles will be generated on the surface of the grey cloth when it is subsequently conveyed to the impregnation liquid 103.

[0030] The grey cloth that has been heated and soaked with water vapor will be conducted and transported to the impregnation liquid 103 for impregnation treatment. At this time, the first blower 302 and the second blower 402 are started, and the gases they transport are respectively transported to the upper main pipe 3 and the lower main pipe 4, and are ejected through the microporous parts of the upper aeration pipe 301 and the lower aeration pipe 401 connected thereto. Since the grey cloth is located between the upper aeration pipe 301 and the lower aeration pipe 401 at this time, the gas ejected from the microporous parts realizes convection contact with the grey cloth in the form of bubbles in the impregnation liquid 103, thereby accelerating the impregnation efficiency of the impregnation liquid 103 and the grey cloth.

[0031] In this article, there are several points to note:

[0032] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0033] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0034] The above are only specific implementation methods of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with this technical field can easily think of changes or replacements within the technical scope disclosed in this disclosure, and they should all be covered by the protection scope of the present disclosure.

Claims

1. A grey cloth impregnation device, characterized in that: include: The immersion tank (1) is a rectangular block structure. A immersion tank (101) is provided on the right side of the top surface of the immersion tank (1). The immersion tank (101) is a rectangular tank structure. A sixth conveying roller (1011) and a seventh conveying roller (1012) are rotatably installed at the lower left corner and the lower right corner of the immersion tank (101). An immersion liquid (103) is added to the immersion tank (101), and the immersion liquid (103) does not exceed the sixth conveying roller (1011). ) and a seventh conveying roller (1012); a pre-wetting groove (102) is provided on the left side of the top surface of the immersion tank (1), and the pre-wetting groove (102) is in a rectangular groove structure; a second conveying roller (107) and a third conveying roller (108) are rotatably installed on the left and right sides of the middle part of the pre-wetting groove (102); water (104) is added to the inside of the pre-wetting groove (102), and the second conveying roller (107) and the third conveying roller (108) are higher than the water surface of the water (104).

2. The grey cloth impregnation equipment according to claim 1, characterized in that: A control box (1014) is fixedly installed on the right side of the front end of the immersion tank (1); two rows of electric heating tubes (2) are fixedly installed in a uniformly distributed manner on the bottom surface of the inner end of the pre-wetting tank (102), and the electric heating tubes (2) are electrically connected to the control box (1014); the water (104) submerges the electric heating tubes (2).

3. The grey cloth impregnation equipment according to claim 2, characterized in that: The front and rear faces of the immersion tank (1) are symmetrically mounted with two side support plates (105) on each side relative to the top open end of the pre-wetting tank (102); a first conveying roller (106) and a fourth conveying roller (109) are respectively mounted on the left and right sides directly above the pre-wetting tank (102), and the first conveying roller (106) and the fourth conveying roller (109) are respectively rotatably mounted and connected to the side support plates (105) at corresponding positions.

4. The grey cloth impregnation device according to claim 3, characterized in that: The front and rear faces of the immersion tank (1) are also symmetrical with respect to the top open end of the immersion tank (101), and are each fixedly mounted with two side support plates (105); a fifth conveying roller (1010) and an eighth conveying roller (1013) are respectively provided on the left and right sides directly above the immersion tank (101), and the fifth conveying roller (1010) and the eighth conveying roller (1013) are respectively rotatably mounted and connected to the side support plates (105) at corresponding positions; the first conveying roller (106), the second conveying roller (107), the third conveying roller (108), the fourth conveying roller (109), the fifth conveying roller (1010), the sixth conveying roller (1011), the seventh conveying roller (1012) and the eighth conveying roller (1013) jointly conduct and transport the grey cloth.

5. The grey cloth impregnation device according to claim 4, characterized in that: An upper main pipe (3) and a lower main pipe (4) are fixedly mounted on the rear side of the inner end of the immersion tank (101), and the upper main pipe (3) is located above the lower main pipe (4); a row of upper aeration pipes (301) connected to the upper main pipe (3) are evenly distributed on the side of the outer periphery of the upper main pipe (3), and a first blower (302) connected to the upper main pipe (3) through a pipe is arranged outside the immersion tank (1); a row of lower aeration pipes (401) connected to the lower main pipe (4) are evenly distributed on the side of the outer periphery of the lower main pipe (4), and a second blower (402) connected to the lower main pipe (4) through a pipe is arranged outside the immersion tank (1); the first blower (302) and the second blower (402) are both electrically connected to the control box (1014).

6. The grey cloth impregnation device according to claim 5, characterized in that: The upper main pipe (3) and the lower main pipe (4) are both immersed in the impregnation liquid (103); the upper main pipe (3) is located on the upper side of the grey cloth conveyed by the sixth conveying roller (1011) and the seventh conveying roller (1012), and the lower main pipe (4) is located on the lower side of the grey cloth conveyed by the sixth conveying roller (1011) and the seventh conveying roller (1012).

Citation Information

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