Multi-specification ceramic tile glue scraping device
By designing a multi-specification tile adhesive scraping device and utilizing a storage bin, a feeding spray gun, a moving device, and a material level sensor, the problem of uneven slurry surface during tile adhesive construction is solved, achieving uniform tile adhesive delivery and improving construction quality.
Patent Information
- Application Number
- CN202422845948.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-21
AI Technical Summary
During the construction process, the existing tile adhesive scraping device has high viscosity and poor fluidity of the tile adhesive, which makes it difficult to control the slurry surface level in the scraping bin, affecting the quality of the tile laying operation.
A multi-specification tile adhesive scraping device is designed, which includes a storage bin, a feeding spray gun and a moving device. Combined with a material level sensor, it can achieve uniform delivery and real-time monitoring of tile adhesive. The high stability of the tile adhesive in the storage bin is ensured by the cooperation of the silo and the moving device of the spray gun.
The uniform laying of tile adhesive is achieved, accumulation is avoided, and construction quality is improved. The device has a simple structure, is easy to replace and clean, and can adapt to different construction requirements.
Smart Images
Figure CN223358648U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, in particular to a multi-specification tile adhesive scraping device. Background Art
[0002] With the development of science and technology, construction robots are being used in more and more construction scenes. Floor tile adhesive scraping is an important part of floor tile laying. At present, the grouting device pours tile adhesive into the bin and arranges scraping teeth on the edge of the bin. In this way, when the bin is dragged, a layer of tile adhesive can be laid on the ground and a smooth slurry surface that can be used for floor tile laying can be scraped out at the same time. However, due to the high viscosity and poor fluidity of tile adhesive and the uneven ground at the construction site, in actual use, the height of the slurry surface in the scraper bin is difficult to control, and different pressures appear, resulting in the height of the slurry surface scraped out by the scraping teeth also fluctuating, affecting the construction quality of subsequent tile laying operations.
[0003] Therefore, it is urgent to design a multi-specification tile adhesive scraping device to overcome the above-mentioned deficiencies of one or more existing technologies. Utility Model Content
[0004] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a multi-specification tile glue scraping device, characterized in that it includes: a storage bin, a feeding port is provided at the top of the storage bin, a discharge port is provided on one side of the bottom of the storage bin, and tooth-shaped scraping teeth are installed along the discharge port, and a bin moving device is connected to one side of the storage bin, and the bin moving device is used to control the lateral movement of the storage bin; a feeding spray gun, the output port of the feeding spray gun is located in the feeding port, and the input port of the feeding spray gun is connected to the outside, and the feeding spray gun is used to transport tile glue from the outside to the storage bin, and the feeding spray gun is connected to the spray gun moving device, and the spray gun moving device is used to control the lateral movement of the feeding spray gun, and the spray gun moving device is also provided with a material level sensor, and the material level sensor corresponds to the feeding port of the storage bin up and down.
[0005] In a preferred embodiment, the side of the storage bin where the discharge port is provided is concave, both ends of the bottom of the storage bin and the side away from the discharge port are provided with edging, and a limit plate is also provided on the top side of the storage bin.
[0006] In a preferred embodiment, the silo moving device includes: a silo motor, a mounting plate, a guide rail, and a silo fixing plate; the mounting plate is used to be connected and fixed to the outside, the guide rail is arranged in the middle of the mounting plate, the silo fixing plate is slidingly connected to the guide rail, the silo motor is fixedly arranged on the back of the mounting plate and is transmission-connected to the silo fixing plate, and the storage silo is fixedly connected to the silo fixing plate.
[0007] In a preferred embodiment, the feeding spray gun includes: a spray gun hose part, a spray gun hard pipe part, a spray gun fixing part, and a discharge head; one end of the spray gun hose part is connected to one end of the spray gun hard pipe part, and the discharge head is arranged at the end of the spray gun hard pipe part away from the spray gun hose part. The spray gun fixing part is located at the connection between the spray gun hose part and the spray gun hard pipe part, and is used to connect to the spray gun moving device.
[0008] In a preferred embodiment, the spray gun moving device includes: a spray gun motor, a spray gun transmission part, a spray gun moving fixed part, and a spray gun guide device; the spray gun motor is fixed to the outside, the output end of the spray gun motor is transmission-connected to the spray gun transmission part, the spray gun moving fixed part is fixedly connected to the spray gun transmission part, the feeding spray gun is fixedly connected to the spray gun moving fixed part, the material level sensor is arranged in the spray gun moving fixed part, the spray gun guide device is fixed to the outside, and the spray gun guide device is located below the spray gun moving fixed part.
[0009] The beneficial effects of the utility model are as follows: through the cooperation of the spray gun moving device and the material level sensor, the input amount of tile adhesive can make up for the uneven material level caused by consumption; through the concave shape of the material bin, the accumulation of tile adhesive due to poor fluidity is avoided; and the material storage bin has a simple structure and is easy to assemble and disassemble, and can be easily replaced and cleaned and adapted to different scraping needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural diagram of the utility model;
[0011] Figure 2 This is a schematic structural diagram of the spray gun moving device of the present utility model;
[0012] Figure 3 This is a schematic structural diagram of the feed spray gun of the utility model;
[0013] Figure 4 This is a structural diagram of the silo moving device of the utility model;
[0014] Figure 5 This is a structural diagram of the storage bin of the utility model;
[0015] Figure 6 This is a cross-sectional view of the storage bin of the utility model;
[0016] Figure 7 It is a side view of the present utility model.
[0017] In the picture:
[0018] 100. Spray gun moving device; 101. Spray gun motor; 102. Spray gun transmission parts; 103. Spray gun guide device; 104. Spray gun moving fixing parts; 105. Material level sensor;
[0019] 200, feeding spray gun; 201, spray gun hose; 202, spray gun hard tube; 203, discharge head; 204, spray gun fixing part;
[0020] 300, silo moving device; 301, silo motor; 302, mounting plate; 303, guide rail; 304, silo fixing plate;
[0021] 400, storage bin; 401, feed port; 402, fastener; 403, scraping; 404, edging; 405, area 1; 406, area 2; 407, area 3; 408, area 4; 409, limit plate. DETAILED DESCRIPTION
[0022] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection", and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "communication" can be a direct connection or an indirect connection through an intermediate medium. Here, "fixed" means that the two are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0024] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include one or more of the features.
[0025] In the embodiments of the present invention, "and / or" is simply a description of the association relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this document generally indicates that the related objects are in an "or" relationship.
[0026] References to "one embodiment" or "some embodiments" in this specification mean that one or more embodiments of the present invention include a particular feature, structure or characteristic described in conjunction with that embodiment. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in other embodiments" that appear in different places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more but not all embodiments," unless otherwise specifically emphasized. The terms "comprise," "include," "have," and their variations all mean "including but not limited to," unless otherwise specifically emphasized. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] like Figure 1-Figure 7 As shown, the utility model provides a multi-specification tile glue scraping device, which is characterized by comprising: a storage bin 400, a material inlet 401 is provided on the top of the storage bin 400, a material outlet is provided on one side of the bottom of the storage bin 400, and tooth-shaped scraping teeth 403 are installed along the material outlet; a storage bin moving device 300 is connected to one side of the storage bin 400, and the storage bin moving device 300 is used to control the lateral movement of the storage bin 400; a material feeding spray gun 200, and the material feeding spray gun 200 is provided with a material outlet. The output port is located inside the feed port 401. The input port of the feed spray gun 200 is connected to the outside. The feed spray gun 200 is used to transport tile adhesive from the outside to the storage bin 400. The feed spray gun 200 is connected to a spray gun moving device 100. The spray gun moving device 100 is used to control the lateral movement of the feed spray gun 200. The spray gun moving device 100 is also provided with a material level sensor 105. The material level sensor 105 corresponds to the feed port 401 of the storage bin 400 in a vertical direction.
[0028] Specifically, a feed port 401 is provided on the top of the storage bin 400, a discharge port is provided on one side of the bottom of the storage bin 400, and a tooth-shaped scraper 403 is provided in the discharge port, and the scraper 403 can leave a process groove on the surface of the tile adhesive mortar. A bin moving device 300 is provided on the back of the storage bin 400, and the bin moving device 300 can drive the storage bin 400 to move horizontally, so as to facilitate the spreading and scraping of glue at the surrounding positions. A feed spray gun 200 is provided above the feed port 401, and the feed spray gun 200 has a conveying function, which can convey the external tile adhesive into the storage bin 400. In order to evenly feed the storage bin 400, the feed spray gun 20 A spray gun moving device 100 is provided for evenly spreading the tile adhesive in the storage bin 400 during feeding to avoid accumulation in some locations. A material level sensor 105 is also provided in the spray gun moving device 100 to monitor the height of the tile adhesive in the storage bin 400 in real time. The material level sensor 105 monitors the height of the tile adhesive in the storage bin 400 in real time. When the height of the tile adhesive is higher than a set value, a signal is sent to an external control system to control the feeding spray gun 200 to reduce the delivery rate. When the height is lower than the set value, the feeding spray gun 200 is controlled to increase the delivery rate to ensure that the height in the storage bin 400 is maintained at a predetermined height, thereby ensuring a smooth slurry surface.
[0029] Furthermore, the storage bin 400 is provided with a concave shape on one side of the discharge port, and the cross-sectional shape is ">". This structure can play a pre-pressing role before the tile adhesive flows out of the storage bin 400, thereby preventing the formation of air holes inside the tile adhesive. For the convenience of description, the inlet 401 of the storage bin 400 is defined as area 1 405, the upper part of the concave shape is area 2 406, the lower part of the concave shape is area 3 407, the discharge port is located in area 3 407, and the rear part of the concave shape is area 408. In this embodiment, the volume of area 408 plus area 2 406 and area 3 407 is greater than that of area 1 405. When the storage bin 400 is filled with tile adhesive, the material surface of the tile adhesive is located in area 1 405, and since the area of area 1 405 is small, the material surface of the tile adhesive is located in area 1 405. In area four 408, when laying glue, the material surface in area one 405 will change significantly. At this time, the material level sensor 105 can accurately detect the change in material level, thereby ensuring the accuracy of the data; when the feeding spray gun 200 is conveying tile glue, the tile glue enters from the feeding port 401, and enters area four 408 through the concave top slope. Since the area of area four 408 is large, the material surface changes caused by the consumption and replenishment of tile glue are also small at this time, thereby ensuring the pressure in area four 408 and ensuring the stability of the discharge; in order to prevent the tile glue from flowing out from the gap between the storage bin 400 and the ground, the bottom of the storage bin 400 is provided with a edging 404 on the other three sides except the side with the discharge port.
[0030] Among them, the silo moving device 300 includes: a mounting plate 302, the mounting plate 302 is fixedly connected to the external structure, and a guide rail 303 is provided in the mounting plate 302. According to the use requirements, the guide rail 303 can also be set to other structures with guiding functions, such as guide columns, etc. A silo fixing plate 304 is slidably connected to the guide rail 303, and the back of the storage silo 400 is fixedly connected to the silo fixing plate 304. In order to ensure that the position of the storage silo 400 is uniform each time it is installed, a limit plate 409 is further provided on the top of the back of the storage silo 400. With the assistance of the limit plate 409, This ensures the uniformity of the installation position and facilitates the subsequent replacement and cleaning of the storage bin 400; a silo motor 301 is also fixed on the back of the mounting plate 302, and the silo motor 301 is transmission-connected to the silo fixing plate 304, and the storage bin 400 is fixedly connected to the silo fixing plate 304 through fasteners 402, and the silo motor 301 drives the silo fixing plate 304 to slide back and forth along the guide rail 303, and the silo fixing plate 304 drives the connected storage bin 400 to move back and forth, wherein the transmission method of the silo motor 301 and the silo fixing plate 304 can be a screw rod or a rack.
[0031] It should be pointed out that when constructing tile mortar surfaces of different widths, the storage bin 400 can be replaced to adapt. If the size of the storage bin 400 is reduced and cannot adapt to the width of the robot itself, the storage bin 400 can be moved by the bin moving device 300 to supplement the missing size.
[0032] Furthermore, the feeding spray gun 200 includes: a spray gun hose portion 201, one end of the spray gun hose portion 201 is connected to an external device storing tile adhesive, and the other end of the spray gun hose portion 201 is fixedly connected to a spray gun hard pipe portion 202, which is used to prevent shaking when the feeding spray gun 200 and the storage bin 400 move synchronously. A discharge head 203 is also connected to the end of the spray gun hard pipe portion 202 away from the spray gun hose portion 201. The tail end of the discharge head 203 is flat, and this structure can make the tile adhesive flow out It is squeezed to both sides by the flat mouth, which can ensure the continuity of material discharge, fill the blank movement interval that cannot be reached on the left and right sides of the spray gun moving device 100, and cooperate with the inclined surface of area two 406 to better destroy the accumulation effect of tile adhesive and make it easier to fill area four 408; a spray gun fixing part 204 is also provided at the connection between the spray gun hose part 201 and the spray gun hard pipe part 202, and the spray gun fixing part 204 is used to be fixedly connected to the spray gun moving device 100, so that the spray gun moving device 100 drives the feeding spray gun 200 to move.
[0033] The spray gun moving device 100 includes: a spray gun motor 101, which is fixedly connected to the external structure, and the output end of the spray gun motor 101 is connected to the spray gun transmission member 102, and the spray gun transmission member 102 is fixedly connected to the spray gun moving fixed member 104, and the spray gun fixing portion 204 is fixedly connected to the spray gun moving fixed member 104. When the spray gun motor 101 is working, it drives the spray gun transmission member 102 to move, and the spray gun transmission member 102 drives the spray gun moving fixed member 104 to move synchronously, thereby Drive the feeding spray gun 200 to move synchronously. To ensure that the material level sensor 105 can also detect after the storage bin 400 moves, the material level sensor 105 is set in the spray gun moving fixed part 104 and moves with the movement of the spray gun moving fixed part 104, thereby ensuring real-time detection. A spray gun guide device 103 is also provided under the spray gun moving fixed part 104. The spray gun guide device 103 is used to guide the moving direction of the spray gun moving fixed part 104 and support the feeding spray gun 200 at the same time.
[0034] Among them, the discharge amount of the feeding spray gun 200 is set to a fixed value, and the speed of the spray gun moving device 100 is a variable value, which is related to the data detected by the material level sensor 105. When the feeding spray gun 200 is moving, it can supply material to the storage bin 400. When the material level in the storage bin 400 is higher, the speed of the spray gun moving device 100 becomes faster, and the amount of tile glue replenished per unit distance is less. When the material level in the storage bin 400 is lower, the moving speed of the spray gun moving device 100 becomes slower, and the amount of tile glue replenished per unit distance is higher. In this way, the different consumption of tile glue caused by the uneven ground can be compensated.
[0035] In summary, the present application cooperates with the spray gun moving device 100 and the material level sensor 105 to ensure that the input amount of tile adhesive can compensate for the uneven material level caused by consumption. The concave shape of the material bin can avoid the accumulation of tile adhesive due to poor fluidity. The storage bin 400 has a simple structure and is easy to assemble and disassemble, and can be easily replaced and cleaned and adapted to different scraping needs.
[0036] The present invention is not limited to what is described in the specification and implementation modes, and therefore additional advantages and modifications can be easily realized by those skilled in the art. Therefore, without departing from the spirit and scope of the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details, representative devices, and illustrated examples shown and described herein.
Claims
1. A multi-specification tile adhesive scraping device, characterized in that: include: A material storage bin, wherein a feed port is provided at the top of the material storage bin, a discharge port is provided at one side of the bottom of the material storage bin, and tooth-shaped scrapers are installed along the discharge port. A material storage bin moving device is connected to one side of the material storage bin, and the material storage bin moving device is used to control the lateral movement of the material storage bin; a feeding spray gun, wherein the output port of the feeding spray gun is located in the feeding port, and the input port of the feeding spray gun is connected to the outside, and the feeding spray gun is used to transport tile adhesive from the outside to the material storage bin, and the feeding spray gun is connected to a spray gun moving device, and the spray gun moving device is used to control the lateral movement of the feeding spray gun, and the spray gun moving device is also provided with a material level sensor, and the material level sensor corresponds to the feeding port of the material storage bin up and down.
2. The multi-specification tile adhesive scraping device according to claim 1, characterized in that: The side of the storage bin where the discharge port is provided is concave, both ends of the bottom of the storage bin and the side away from the discharge port are provided with edging, and a limit plate is also provided on the top side of the storage bin.
3. The multi-specification tile adhesive scraping device according to claim 1, characterized in that: The silo moving device includes: a silo motor, a mounting plate, a guide rail, and a silo fixing plate; the mounting plate is used to connect and fix to the outside, the guide rail is arranged in the middle of the mounting plate, the silo fixing plate is slidably connected to the guide rail, the silo motor is fixedly arranged on the back of the mounting plate and is transmission-connected to the silo fixing plate, and the storage silo is fixedly connected to the silo fixing plate.
4. The multi-specification tile adhesive scraping device according to claim 1, characterized in that: The feeding spray gun includes: a spray gun hose part, a spray gun hard pipe part, a spray gun fixing part, and a discharge head; one end of the spray gun hose part is connected to one end of the spray gun hard pipe part, and the discharge head is arranged at the end of the spray gun hard pipe part away from the spray gun hose part. The spray gun fixing part is located at the connection between the spray gun hose part and the spray gun hard pipe part, and is used to connect with the spray gun moving device.
5. The multi-specification tile adhesive scraping device according to claim 1, characterized in that: The spray gun moving device includes: a spray gun motor, a spray gun transmission part, a spray gun moving fixed part, and a spray gun guide device; the spray gun motor is fixed to the outside, the output end of the spray gun motor is transmission-connected to the spray gun transmission part, the spray gun moving fixed part is fixedly connected to the spray gun transmission part, the feeding spray gun is fixedly connected to the spray gun moving fixed part, the material level sensor is arranged in the spray gun moving fixed part, the spray gun guide device is fixed to the outside, and the spray gun guide device is located below the spray gun moving fixed part.