Motorcycle engine installation position total factor size inspection device

Abstract

The utility model relates to the technical field of motorcycles, in particular to a motorcycle engine installation position total factor size inspection device which comprises an installation frame, an installation plate, an installation piece, a positioning frame, two first penetrating pins, two second penetrating pins and two third penetrating pins. The mounting part is fixedly connected with the mounting frame, the two first penetrating pins are in threaded connection with the mounting plate and penetrate through the mounting plate, the two second penetrating pins are in bolt connection with the mounting part, the two third penetrating pins are in bolt connection with the mounting frame, and the third penetrating pins are arranged on the side, away from the second penetrating pins, of the mounting frame. The positioning frame is arranged on the surfaces of the first penetrating pin, the second penetrating pin and the third penetrating pin in a sleeving mode, and through the arrangement of the structure, the problems that an existing checking clamp judges the precision of a mounting point, the precision influence of indirect mounting points cannot be recognized, and the design effectiveness of a checking system is not high are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of motorcycles, in particular to a full-element dimension inspection device for the installation position of a motorcycle engine. Background Art

[0002] The motorcycle frame is the backbone of the vehicle, upon which all components are mounted. Therefore, the manufacturing precision of the frame's mounting locations is extremely high. The engine, the heart of the vehicle, is mounted at numerous points on the frame, requiring high precision in terms of spatial coordinates, relative position, and left-right neutrality. The engine's installed position and posture directly impacts critical vehicle performance, such as vibration, a key concern for consumers.

[0003] After the engine is produced, the dimensional accuracy of the generator needs to be tested to ensure that it can be accurately installed on the frame. However, the existing inspection fixture determines the accuracy of the installation point and cannot identify the impact of the indirect installation point accuracy, making the inspection system design ineffective. Utility Model Content

[0004] The purpose of the utility model is to provide a full-element dimension inspection device for the installation position of a motorcycle engine, which solves the problem that the existing inspection fixture cannot judge the accuracy of the installation point, cannot identify the influence of the indirect installation point on the accuracy, and the inspection system design is not effective.

[0005] To achieve the above-mentioned purpose, the utility model provides a full-element dimension inspection device for the mounting position of a motorcycle engine, comprising a mounting frame, a mounting plate, a mounting member, a positioning frame, two first through-pins, two second through-pins and two third through-pins, wherein the mounting plate is fixedly connected to the mounting frame and is located at one end of the mounting frame, the mounting member is fixedly connected to the mounting frame and is located on one side of the mounting frame, the two first through-pins are threadedly connected to the mounting plate and pass through the mounting plate, the two second through-pins are bolted to the mounting member and pass through the mounting member, the two third through-pins are bolted to the mounting frame and pass through the mounting frame, the third through-pin is arranged on a side of the mounting frame away from the second through-pin, and the positioning frame is sleeved on the surfaces of the first through-pin, the second through-pin and the third through-pin.

[0006] In which, the positioning frame includes an upper bracket, a main body, a lower bracket, a fourth through pin and a fifth through pin, the upper bracket is sleeved on the surface of the two first through pins, the lower bracket is sleeved on the surface of the two third through pins, the fourth through pin is bolted to the upper bracket and is located through the upper bracket, the fifth through pin is rotatably connected to the lower bracket and passes through the lower bracket, and the main body is sleeved on the third through pin, the fourth through pin and the fifth through pin.

[0007] Wherein, the motorcycle engine installation position full-element dimension inspection device further includes a rotating shaft, which is bolted to the lower bracket and passes through the lower bracket and the body.

[0008] Wherein, the mounting member includes two fixing plates, which are fixedly connected to the mounting frame and symmetrically arranged on both sides of the body, and the cross section of the fixing plates is L-shaped.

[0009] The motorcycle engine installation position full-element dimension inspection device further comprises a plurality of reference plates, which are bolted to the body and respectively arranged on the surface of the body.

[0010] The utility model provides a full-element dimension inspection device for the mounting position of a motorcycle engine, wherein the mounting plate is fixedly connected to the mounting frame and is located at one end of the mounting frame, the mounting piece is fixedly connected to the mounting frame and is located at one side of the mounting frame, two first through-pins are threadedly connected to the mounting plate and pass through the mounting plate, two second through-pins are bolted to the mounting piece and pass through the mounting piece, two third through-pins are bolted to the mounting frame and pass through the mounting frame, the third through-pin is arranged on a side of the mounting frame away from the second through-pin, the positioning frame is sleeved on the surfaces of the first through-pin, the second through-pin and the third through-pin, the first through-pin, the second through-pin and the third through-pin are installation detection points, and are directly involved in the installation point of the generator, the first through-pin, the second through-pin and the third through-pin fix the positioning frame and the motor, and correspond to the installation point of the motor on the vehicle body. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 The utility model is a structural diagram of a device for inspecting all elements and dimensions of a motorcycle engine installation position.

[0013] Figure 2 It is a top view of a full-element dimension inspection device for a motorcycle engine installation position according to the present invention.

[0014] Figure 3 It is a side view of a full-element dimension inspection device for the installation position of a motorcycle engine according to the present invention.

[0015] 1-mounting frame, 2-mounting plate, 3-first through pin, 4-second through pin, 5-third through pin, 6-upper bracket, 7-body, 8-lower bracket, 9-fourth through pin, 10-fifth through pin, 11-rotating shaft, 12-fixed plate, 13-reference plate. DETAILED DESCRIPTION

[0016] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0017] See also Figures 1 to 3 The utility model provides a full-element dimension inspection device for the mounting position of a motorcycle engine, comprising a mounting frame 1, a mounting plate 2, a mounting piece, a positioning frame, two first through-pins 3, two second through-pins 4 and two third through-pins 5, wherein the mounting plate 2 is fixedly connected to the mounting frame 1 and is located at one end of the mounting frame 1, the mounting piece is fixedly connected to the mounting frame 1 and is located on one side of the mounting frame 1, the two first through-pins 3 are threadedly connected to the mounting plate 2 and pass through the mounting plate 2, the two second through-pins 4 are bolted to the mounting piece and pass through the mounting piece, the two third through-pins 5 are bolted to the mounting frame 1 and pass through the mounting frame 1, the third through-pin 5 is arranged on a side of the mounting frame 1 away from the second through-pin 4, and the positioning frame is sleeved on the surfaces of the first through-pin 3, the second through-pin 4 and the third through-pin 5.

[0018] In this embodiment, the first through pin 3 , the second through pin 4 and the third through pin 5 are installation detection points, which are directly involved in the installation of the generator.

[0019] Furthermore, the positioning frame includes an upper bracket 6, a main body 7, a lower bracket 8, a fourth through pin 9 and a fifth through pin 10. The upper bracket 6 is sleeved on the surfaces of the two first through pins 3, and the lower bracket 8 is sleeved on the surfaces of the two third through pins 5. The fourth through pin 9 is bolted to the upper bracket 6 and is located through the upper bracket 6. The fifth through pin 10 is rotatably connected to the lower bracket 8 and passes through the lower bracket 8. The main body 7 is sleeved on the third through pin 5, the fourth through pin 9 and the fifth through pin 10.

[0020] In this embodiment, the main body 7 is the base of the entire inspection fixture, the mounting matrix of other components, and the most important component that determines the accuracy of the entire inspection and manufacturing. The XY direction accuracy requirement is ±0.02. In order to reduce weight and ensure rigidity, the main body 7 is made of aviation-grade LY12 hard aluminum material. The upper bracket 6 and the lower bracket 8 are components that simulate the engine mounting bracket. The position and size of their mounting points are designed to be 1:1 with the mounting bracket to ensure complete restoration of their position and function. The first through pin 3, the second through pin 4, the third through pin 5, the fourth through pin and the fifth through pin are the mounting points of the upper bracket 6, the lower bracket 8 and the generator, corresponding to the position of the direct mounting point of the engine or bracket on the vehicle frame.

[0021] Furthermore, the motorcycle engine installation position full-element dimension inspection device also includes a rotating shaft 11, which is bolted to the lower bracket 8 and passes through the lower bracket 8 and the body 7.

[0022] In this embodiment, the rotating shaft 11 is a reference point of the lower bracket 8 , thereby improving the accuracy of detection.

[0023] Furthermore, the mounting member includes two fixing plates 12 , which are fixedly connected to the mounting frame 1 and symmetrically arranged on both sides of the body 7 , and the cross section of the fixing plates 12 is L-shaped.

[0024] In this embodiment, the fixing plate 12 is fixedly connected to the bottom plate and is located above the bottom plate. The fixing plate 12 fixes the body 7 .

[0025] Furthermore, the motorcycle engine installation position full-factor dimension inspection device further includes a plurality of reference plates 13 , which are bolted to the body 7 and are respectively arranged on the surface of the body 7 .

[0026] In this embodiment, the reference plate 13 is a process component provided to compensate for the poor machinability of the main body 7. Since the surface grinding machinability of LY12 hard aluminum is poor, the main body 7 must serve as the Z-direction machining reference of the entire inspection fixture, and also as an inspection reference for the manufacturing accuracy of the inspection fixture. Therefore, 5mm high-quality carbon steel materials with excellent grinding performance are designed on both surfaces of the main body 7. The reference plate 13 serves as a machining reference to ensure the Z-direction accuracy, and also serves as a detection reference for the Z-direction manufacturing accuracy of the inspection fixture.

[0027] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the utility model.

Claims

1. A device for inspecting the full dimensions of a motorcycle engine installation position, comprising a mounting frame, characterized in that: It also includes a mounting plate, a mounting member, a positioning frame, two first through-pins, two second through-pins and two third through-pins, the mounting plate is fixedly connected to the mounting frame and is located at one end of the mounting frame, the mounting member is fixedly connected to the mounting frame and is located on one side of the mounting frame, the two first through-pins are threadedly connected to the mounting plate and pass through the mounting plate, the two second through-pins are bolted to the mounting member and pass through the mounting member, the two third through-pins are bolted to the mounting frame and pass through the mounting frame, the third through-pin is arranged on a side of the mounting frame away from the second through-pin, and the positioning frame is sleeved on the surfaces of the first through-pin, the second through-pin and the third through-pin.

2. The motorcycle engine installation position full-element dimension inspection device according to claim 1, characterized in that: The positioning frame includes an upper bracket, a main body, a lower bracket, a fourth through pin and a fifth through pin. The upper bracket is sleeved on the surfaces of the two first through pins, and the lower bracket is sleeved on the surfaces of the two third through pins. The fourth through pin is bolted to the upper bracket and is located through the upper bracket. The fifth through pin is rotatably connected to the lower bracket and passes through the lower bracket. The main body is sleeved on the third through pin, the fourth through pin and the fifth through pin.

3. The motorcycle engine installation position full-element dimension inspection device according to claim 2, characterized in that: The motorcycle engine installation position full-element dimension inspection device further comprises a rotating shaft, which is bolted to the lower bracket and passes through the lower bracket and the body.

4. The motorcycle engine installation position full-element dimension inspection device according to claim 3, characterized in that: The mounting member includes two fixing plates, which are fixedly connected to the mounting frame and symmetrically arranged on both sides of the body. The cross section of the fixing plates is L-shaped.

5. The motorcycle engine installation position full-element dimension inspection device according to claim 4, characterized in that: The motorcycle engine installation position full-element dimension inspection device further comprises a plurality of reference plates, which are bolted to the body and respectively arranged on the surface of the body.

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