Strength detection device for wall brick production

By introducing a detection mechanism consisting of a bidirectional electric cylinder and a pressure sensor into the wall tile production equipment, the problems of inconvenient wall tile detection and deformation of the supporting parts in the existing technology are solved, bidirectional and efficient detection and convenient removal of wall tiles are achieved, and the flexibility of detection and the service life of the equipment are improved.

CN223361928UActive Publication Date: 2025-09-19ANHUI BOSHUNLAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422138116.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-09-19
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Existing wall tile production equipment cannot efficiently detect wall tiles in two directions at the same time, and the support parts are easily deformed during the detection process, affecting the detection accuracy and equipment life.

Method used

The detection mechanism adopts a bidirectional electric cylinder and a pressure sensor, which can detect the two directions of the wall tiles without adjusting their position, and the detected wall tiles can be easily removed through the pushing mechanism.

Benefits of technology

It realizes efficient two-way detection of wall tiles, improves the flexibility and reliability of detection, simplifies the operation process, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of strength detection devices, and particularly relates to a strength detection device for wall brick production, which comprises a rack and a detected wall brick, a placing frame for placing and supporting the wall brick is fixedly arranged in the rack, a detection mechanism capable of detecting the wall brick in two directions is arranged in the rack, and the detection mechanism is used for detecting the wall brick in two directions. The detection mechanism can further adjust the detection position, and a pushing mechanism for pushing the wall bricks outwards from the containing frame is further arranged in the machine frame. The detection mechanism comprises two right-angle supports which are symmetrically arranged, and electric cylinders which apply pressure to the wall bricks in two directions are fixed to the two faces of each right-angle support. It can be understood that firstly, detection can be conducted in two directions of the wall brick through the right-angle supports, the position of the wall brick does not need to be adjusted, the wall brick detection device has the advantages of being more comprehensive in detection and convenient to use, different positions of the wall brick can be detected by arranging the two right-angle supports capable of sliding in different directions, the detection flexibility and reliability are improved, and the detection efficiency is improved. And secondly, the arranged pushing mechanism can be used for conveniently and quickly taking out the detected wall bricks, so that the detection efficiency is improved, and the labor-saving purpose is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of strength detection devices, in particular to a strength detection device for wall brick production. Background Art

[0002] In wall construction, the consumption of wall bricks is huge. Since wall bricks are one of the most common materials in the construction field, wall brick strength testing is an important part of ensuring the quality of wall bricks.

[0003] The technology or equipment of some brick factories may cause the quality of wall tiles to fail to meet the standards after production, and they may be prone to breakage and poor compression resistance. Direct use may pose certain safety hazards and affect the service life of the wall.

[0004] After searching, application number: CN208705170U discloses a wall brick strength testing device for building wall, comprising "a testing box, the inner wall of the testing box is fixedly connected to a first rotating seat, the inner wall of the first rotating seat is rotatably connected to a first threaded rod, the first threaded rod passes through the testing box and extends to the outside of the testing box, the first threaded rod is fixedly connected to a handle at one end away from the first rotating seat, the surface of the first threaded rod is threadedly connected to two threaded sleeves, the top of the threaded sleeve is fixedly connected to a first hinged seat, and the top of the first hinged seat is hinged to a connecting rod" and other technical features. It has the technical effect of "solving the problem that some small brick factories easily produce poor quality wall bricks due to technical defects, which are easy to break. Direct use can easily shorten the service life of the wall and may cause the building to collapse, posing a great safety hazard";

[0005] The device can only test one side of a wall tile at a time. If you need to test the other side, you need to adjust the position of the wall tile, which is obviously not convenient to operate. At the same time, the wall tile is supported by an adjustable "load-bearing plate" during testing. The bottom of the "load-bearing plate" is also equipped with an adjustable support. Although it can achieve the purpose of adjustment, its strength is low. When testing the wall tile, a certain amount of pressure needs to be applied, which can easily cause deformation and damage to the adjustment member.

[0006] In order to solve the above problems, this application proposes a strength detection device for wall tile production. Utility Model Content

[0007] The purpose of the utility model is to provide a strength detection device for wall brick production, which solves the problems raised in the above background technology.

[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0009] The utility model is a strength detection device for wall tile production, comprising a frame and the wall tiles to be detected, wherein a placement frame for placing and supporting the wall tiles is fixedly provided inside the frame, a detection mechanism for detecting the wall tiles in two directions is provided in the frame, and the detection mechanism can also adjust the detection position, and a pushing mechanism for pushing the wall tiles outward from the placement frame is also provided in the frame; the detection mechanism comprises two symmetrically arranged right-angle brackets, and electric cylinders for applying pressure to the wall tiles in two directions are fixed on both surfaces of the right-angle brackets.

[0010] Furthermore, a pressure sensor is fixed to the output end of the electric cylinder, and a detection plate is fixed to the end of the pressure sensor away from the pressure sensor. The pressure sensor senses the pressure value after the detection plate contacts the wall brick through the electric cylinder.

[0011] Furthermore, both ends of the right-angle bracket are formed with a slide groove, and the frame is fixed with a slide rail that slidably cooperates with the slide groove.

[0012] Furthermore, a threaded hole is fixed at the angle of the right-angle bracket, a bidirectional screw threadedly matched with the threaded hole is rotatably installed in the frame, and a first motor is fixed on the side of the frame to drive the bidirectional screw and the threaded hole to generate a spiral.

[0013] Furthermore, the pushing mechanism includes a push plate sliding in the placement frame, a single-phase lead screw rotatably mounted on the frame, and a second motor fixed to the side of the frame, and a guide rod is fixed to the inner side of the frame.

[0014] Furthermore, the push plate is provided with a through hole that is threadably engaged with the single-phase lead screw, and the push plate is also provided with a through hole that is slidably engaged with the guide rod.

[0015] Furthermore, a brick hole is provided at one end of the placement frame, and a support plate is fixed below the end of the frame where the brick hole is provided.

[0016] The utility model has the following beneficial effects:

[0017] The utility model provides two sets of electric cylinders, pressure sensors and detection plates in two directions. The two-direction setting can detect the two directions without adjusting the position of the wall tiles, thereby improving practicality. The two sets of settings can apply pressure to the middle and both ends of the wall tiles, and can detect the strength of the wall tiles from different positions, making the detection work more flexible and reliable.

[0018] The utility model can push the tested wall tiles out of the placement frame through the push mechanism, which is convenient for taking out the tested wall tiles and further facilitates the wall tile testing work;

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0022] Figure 2 for Figure 1 Schematic diagram of the structure when the pushing mechanism pushes out the wall bricks;

[0023] Figure 3 for Figure 1 Schematic diagram of the structure when the detection mechanism moves to both ends of the wall brick;

[0024] Figure 4 for Figure 1 Schematic diagram of the structure in half section from the side;

[0025] Figure 5 for Figure 1 A schematic diagram of the structure of a partially enlarged portion of the detection mechanism;

[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0027] In the figure: 1. Frame; 11. Placement frame; 12. Brick hole; 13. Support plate; 2. Detection mechanism; 21. Right-angle bracket; 22. Electric cylinder; 23. Pressure sensor; 24. Detection plate; 25. Slide groove; 26. Slide rail; 27. Threaded hole; 28. Bidirectional screw; 29. ​​First motor; 3. Pushing mechanism; 31. Pushing plate; 32. Single-phase screw; 33. Second motor; 34. Guide rod; 4. Wall brick. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0030] See also Figure 1-5 As shown, the utility model is a strength detection device for wall tile production, comprising a frame 1 and a wall tile 4 to be detected, a placement frame 11 for placing and supporting the wall tile 4 being fixed inside the frame 1, a detection mechanism 2 for detecting the wall tile 4 in two directions is provided in the frame 1, and the detection mechanism 2 can also adjust the detection position, and the frame 1 is also provided with a pushing mechanism 3 for pushing the wall tile 4 outward from the placement frame 11; the detection mechanism 2 includes two symmetrically arranged right-angle brackets 21, and electric cylinders 22 for applying pressure to the wall tile 4 in two directions are fixed on both surfaces of the right-angle bracket 21.

[0031] Among them, a pressure sensor 23 is fixed at the output end of the electric cylinder 22, and a detection plate 24 is fixed at the end of the pressure sensor 23 away from the pressure sensor 23. After the detection plate 24 contacts the wall brick 4 through the electric cylinder 22, the pressure sensor 23 senses the pressure value. In this embodiment, the electric cylinder 22 applies pressure, and after the detection plate 24 contacts the wall brick 4, the pressure sensor 23 can activate the pressure value. In actual use, the pressure standard value can be adjusted accordingly according to the different materials of the wall brick 4.

[0032] Among them, both ends of the right-angle bracket 21 are formed with a slide groove 25, and a slide rail 26 that slides with the slide groove 25 is fixed on the frame 1. In this embodiment, the cooperation between the slide groove 25 and the slide rail 26 improves the sliding stability and structural strength of the right-angle bracket 21 in the frame 1, ensuring the reliable implementation of the detection work.

[0033] Among them, a threaded hole 27 is fixed at the angle of the right-angle bracket 21, and a bidirectional screw 28 threadedly matched with the threaded hole 27 is rotatably installed in the frame 1. A first motor 29 that drives the bidirectional screw 28 and the threaded hole 27 to generate a spiral is also fixed on the side of the frame 1. In this embodiment, the relative movement between the two right-angle brackets 21 can be achieved through the cooperation between the threaded hole 27 and the bidirectional screw 28 and under the action of the first motor 29, so that different positions of the wall tiles 4 can be detected.

[0034] Among them, the pushing mechanism 3 includes a push plate 31 sliding in the placement frame 11 and a single-phase lead screw 32 rotatably mounted on the frame 1, and a second motor 33 fixed to the side of the frame 1. A guide rod 34 is fixed on the inner side of the frame 1. The push plate 31 is penetrated by a through hole that is threadedly matched with the single-phase lead screw 32. The push plate 31 is also penetrated by a through hole that is slidably matched with the guide rod 34. In this embodiment, the threaded through hole cooperates with the single-phase lead screw 32 and is driven by the second motor 33 to realize the sliding of the push plate 31 in the placement frame 11, and the wall brick 4 can be pushed out from the inside of the placement frame 11. The cooperation between the guide rod 34 and the through hole can provide reliable support for the use and sliding of the push plate 31, thereby ensuring the stability of the push plate 31.

[0035] Among them, a brick hole 12 is opened at one end of the placement frame 11, and a support plate 13 is fixed below the end of the frame 1 where the brick hole 12 is opened. In this embodiment, the brick hole 12 is used for placing and removing the wall bricks 4 in the placement frame 11, and the support plate 13 supports the wall bricks 4 on the outside of the frame 1, thereby facilitating the movement of the wall bricks 4.

[0036] It can be understood that, first of all, the right-angle bracket can be used to detect wall tiles in both directions without adjusting the position of the wall tiles, which has the advantages of more comprehensive detection and convenient use. By setting two sets of right-angle brackets that can slide in different directions, detection can be carried out at different positions of the wall tiles, which improves the detection flexibility and reliability. Secondly, the pushing mechanism set can facilitate the rapid removal of wall tiles after detection, improve detection efficiency, and save labor.

[0037] A specific application of this embodiment is as follows: the electric cylinders 22 are in a retracted state in the reset state, and the first motor 29 drives the bidirectional lead screw 28 and the threaded hole 27 to generate a spiral, thereby driving the two right-angle brackets 21 to move synchronously in different directions, thereby adjusting the positions of the electric cylinders 22, the pressure sensor 23, and the detection plate 24 in the frame 1. After the position adjustment is completed, the wall bricks 4 are pushed into the placement frame 11 through the support plate 13 and the brick hole 12;

[0038] Vertical direction detection: The electric cylinder 22 above drives the pressure sensor 23 and the detection plate 24 to move downward to apply pressure to the wall brick 4. When the pressure sensor 23 reaches the set value, the wall brick 4 does not break, indicating that the strength standard has been met;

[0039] Horizontal detection: The electric cylinder 22 on the side drives the pressure sensor 23 and the detection plate 24 to move horizontally and apply pressure to the wall brick 4. When the pressure sensor 23 reaches the set value, the wall brick 4 does not break, indicating that the strength standard has been met;

[0040] After the detection is completed, the electric cylinder 22 is completely reset, and the output of the second motor 33 drives the single-phase screw 32 and the push plate 31 to spiral, and the push plate 31 is driven by the spiral to move in the placement frame 11. The push plate 31 pushes the wall brick 4 that has been detected in the placement frame 11 outward from the brick hole 12 and the support plate 13. During the movement of the push plate 31, it also slides outside the guide rod 34.

[0041] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0042] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A strength testing device for wall brick production, comprising a frame (1) and a wall brick to be tested (4), characterized in that: A placement frame (11) for placing and supporting the wall tiles (4) is fixedly provided inside the frame (1); a detection mechanism (2) is provided in the frame (1) for detecting the wall tiles (4) in two directions, and the detection mechanism (2) can also adjust the detection position; and a pushing mechanism (3) is also provided in the frame (1) for pushing the wall tiles (4) outward from the placement frame (11); The detection mechanism (2) comprises two symmetrically arranged right-angle brackets (21), and electric cylinders (22) for applying pressure to the wall tiles (4) in two directions are fixed on both surfaces of the right-angle brackets (21).

2. A strength detection device for wall tile production according to claim 1, characterized in that: A pressure sensor (23) is fixed to the output end of the electric cylinder (22), and a detection plate (24) is fixed to one end of the pressure sensor (23) away from the pressure sensor (23). The pressure sensor (23) senses a pressure value after the detection plate (24) contacts the wall brick (4) through the electric cylinder (22).

3. A strength detection device for wall brick production according to claim 1, characterized in that: Both ends of the right-angle bracket (21) are formed with a slide groove (25), and the frame (1) is fixed with a slide rail (26) that slides with the slide groove (25).

4. A strength detection device for wall tile production according to claim 1, characterized in that: A threaded hole (27) is fixedly provided at the angle of the right-angle bracket (21), a bidirectional lead screw (28) threadedly matched with the threaded hole (27) is rotatably installed in the frame (1), and a first motor (29) is also fixedly provided on the side of the frame (1) to drive the bidirectional lead screw (28) and the threaded hole (27) to generate a spiral.

5. The strength detection device for wall tile production according to claim 1, characterized in that: The pushing mechanism (3) includes a pushing plate (31) sliding in a placement frame (11), a single-phase lead screw (32) rotatably mounted on a frame (1), and a second motor (33) fixed to a side of the frame (1); a guide rod (34) is fixed to the inner side of the frame (1).

6. A strength detection device for wall tile production according to claim 5, characterized in that: The push plate (31) is provided with a through hole threadedly matched with the single-phase lead screw (32), and the push plate (31) is also provided with a through hole slidingly matched with the guide rod (34).

7. A strength detection device for wall tile production according to claim 1, characterized in that: A brick hole (12) is provided at one end of the placement frame (11), and a support plate (13) is fixed below the end of the frame (1) where the brick hole (12) is provided.

Citation Information

Patent Citations

  • Building is built a wall with wall brick intensity detection device

    CN208705170U