Surface mount technology (SMT) steel mesh appearance and tension detection device
By designing the SMT stencil appearance and tension detection device, the problems of damage and error during stencil inspection are solved, efficient and accurate detection is achieved, the operating process is simplified, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422140040.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the existing SMT stencil production process, the stencil is easily damaged when being moved back and forth during inspection, and manual inspection is prone to errors, making the operation cumbersome.
A device for detecting the appearance and tension of SMT stencils was designed. The device achieved stencil fixation and multi-angle detection through positioning and driving structures. The device was combined with cold light lamps and microscopes to provide lighting and simplify the operation process.
It effectively avoids damage to the steel mesh and human errors, improves inspection efficiency, reduces factory space requirements, improves product quality and workshop environment, and saves employees time and effort.
Smart Images
Figure CN223362057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of SMT steel mesh, in particular to an SMT steel mesh appearance and tension detection device. Background Art
[0002] SMT stencil, also known as SMT Stencil, is professionally called "template". The most widely used material is stainless steel, commonly known as stencil. It is the template for printing solder paste onto the PCB circuit board in the first step of SMT surface mounting. In the existing SMT stencil production process, the stencil is placed inside the printing machine. After a long period of printing operation, residual solder paste will cause the stencil hole wall to be blocked. During this period, the stencil needs to be removed and taken to the cleaning machine for cleaning. After cleaning, the stencil needs to be placed on a marble platform to test the tension. After completion, the stencil is moved to the visual inspection platform cabinet to check the cleanliness.
[0003] However, the back-and-forth transportation of the steel mesh will inevitably cause bumps on the surface of the steel mesh. When checking the tension of the steel mesh and the hole wall, the steel mesh needs to be placed on a marble platform to test the tension first, and then taken out and placed in a visual inspection cabinet. The personnel use a magnifying glass embedded in the visual inspection cabinet to check the cleanliness. The operation is complicated and the inspection is not thorough. Therefore, there is an urgent need for an SMT steel mesh appearance and tension detection device. Utility Model Content
[0004] The purpose of the present invention is to provide an SMT steel mesh appearance and tension detection device to solve the problems in the above background technology that the steel mesh is easily damaged when being transported back and forth during inspection and that manual inspection is prone to errors.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an SMT steel mesh appearance and tension detection device, comprising a detection device body, a placement seat is provided at the top of the detection device body, a positioning structure is provided on the outside of the placement seat, and a driving structure is provided on one side of the placement seat.
[0006] The positioning structure includes a fixing seat, a first adjusting block is movably engaged with the inner side of the fixing seat, the top of the first adjusting block is connected to an elastic band, one end of the elastic band is provided with a second adjusting block, the outer side of the second adjusting block is engaged with a positioning seat, the bottom end of the positioning seat is provided with a clamping ring, the inner side of the clamping ring is engaged with a clamping rod, and a support seat is provided on one side of the clamping rod.
[0007] The driving structure includes a vertical plate, a horizontal plate is engaged with the inner side of the vertical plate, a sliding block is movably provided on the inner side of the horizontal plate, a horizontal plate is fixed on the top of the sliding block, a movable frame is provided on the outer side of the horizontal plate, and a tension detector is installed on one side of the movable frame.
[0008] Preferably, a cold light lamp is installed on the inner side of the detection device body, and there are two placement seats, which are fixed on the top of the detection device body.
[0009] Preferably, the fixing seat and the supporting seat are fixed to the top of the detection device body, a fixing groove matching the first adjustment block is opened on the inner side of the fixing seat, and the elastic band and the first adjustment block are fixedly installed by bolts.
[0010] Preferably, a fixing groove matching the second adjustment block is opened on the inner side of the positioning seat, and the second adjustment block and the positioning seat are fixedly installed by bolts, and the two ends of the elastic band are fixedly connected to the first adjustment block and the second adjustment block respectively.
[0011] Preferably, the positioning seat and the supporting seat are fixed by a clamping ring and a clamping rod, and the vertical plate is fixed on the top of the detection device body.
[0012] Preferably, the horizontal plate and the vertical plate are connected by engaging with each other through a movable groove, and the horizontal plate and the vertical plate are fixedly installed by bolts, and a microscope is installed at the front end of the horizontal plate.
[0013] Preferably, the horizontal plate and the transverse plate are slidably connected through a sliding block, the tension detector and the movable frame are fixedly installed through a bracket, and the tension detector and the horizontal plate are slidably connected through the movable frame, a limiting block is provided on the inner wall of the movable frame, and a limiting groove is provided on the outer wall of the horizontal plate, and the movable frame and the horizontal plate are movably connected through the limiting block and the limiting groove.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0015] First, the utility model sets a fixing seat, a supporting seat, a positioning seat and an elastic band. First, the spacing between the two elastic bands is adjusted according to the width of the steel mesh. After adjustment, the first adjusting blocks at both ends of the elastic band are fixed to the fixing seat, and the second adjusting block is fixed to the positioning seat. The positioning seat can be pulled to the other side of the steel mesh so that the two elastic bands fit on the two ends of the steel mesh. The positioning seat is continued to be pulled so that the clamping ring at the bottom end of the positioning seat is sleeved on the clamping rod on one side of the supporting seat. The positioning seat and the supporting seat are fixed. After the two elastic bands are subjected to force, they are tightly attached to the surface of the steel mesh to clamp the steel mesh and achieve fixation of the steel mesh.
[0016] Secondly, the present invention sets a horizontal plate, a transverse plate, a sliding block and a tension detector, which can push the horizontal plate to move left and right on the inner side of the transverse plate through the sliding block at the bottom, and continuously adjust the position, and can push the tension detector to move back and forth on the horizontal plate through the mobile frame, and continuously adjust the position, so that the tension detector can move back and forth and left and right, so that during the movement, the detection position is continuously changed to better perform tension detection on the steel mesh. After the detection is completed, there is no need to transfer the steel mesh, and the cleanliness of the steel mesh can be directly detected on the main body of the detection device. This method can effectively avoid employees from performing tedious processes, reduce the space in the factory, improve the overall S environment of the workshop, and improve product quality. After the new positioning, there is no need to perform tedious and messy handling actions, and employees save time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a side view of the structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the fixing seat of the utility model;
[0021] Figure 5 This is a schematic diagram of the second adjustment block of the utility model;
[0022] Figure 6 This is a schematic diagram of the drive structure of the utility model;
[0023] Figure 7 This is a schematic diagram of the sliding block of the utility model;
[0024] Figure 8 This is a schematic diagram of the tension tester of the present utility model.
[0025] Among them: 1. Detection device body; 2. Placement seat; 3. Positioning structure; 301. Fixed seat; 302. First adjustment block; 303. Elastic band; 304. Second adjustment block; 305. Positioning seat; 306. Clamp; 307. Clamping rod; 308. Support seat; 4. Cold light lamp; 5. Driving structure; 501. Vertical plate; 502. Horizontal plate; 503. Sliding block; 504. Horizontal plate; 505. Moving frame; 506. Tension tester; 6. Microscope. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-Figure 5, SMT steel mesh appearance and tension detection device, including a detection device body 1, the top of the detection device body 1 is provided with a placement seat 2, the outer side of the placement seat 2 is provided with a positioning structure 3, and one side of the placement seat 2 is provided with a driving structure 5, the positioning structure 3 includes a fixed seat 301, the inner side of the fixed seat 301 is movably engaged with a first adjustment block 302, the top of the first adjustment block 302 is connected to an elastic band 303, one end of the elastic band 303 is provided with a second adjustment block 304, the outer side of the second adjustment block 304 is engaged with a positioning seat 305, the bottom end of the positioning seat 305 is provided with a snap ring 306, the inner side of the snap ring 306 is engaged with a snap ring Rod 307, a support seat 308 is provided on one side of the card rod 307, a cold light lamp 4 is installed on the inner side of the detection device body 1, the number of placement seats 2 is two, and the placement seat 2 is fixed to the top of the detection device body 1, the fixing seat 301 and the support seat 308 are fixed to the top of the detection device body 1, the inner side of the fixing seat 301 is provided with a fixing groove that matches the first adjustment block 302, and the elastic band 303 is fixed to the first adjustment block 302 by bolts, the inner side of the positioning seat 305 is provided with a fixing groove that matches the second adjustment block 304, and the second adjustment block 304 is fixed to the positioning seat 305 by bolts, The two ends of the force band 303 are fixedly connected to the first adjustment block 302 and the second adjustment block 304 respectively, and the positioning seat 305 is fixed to the support seat 308 by the clamping ring 306 and the clamping rod 307. First, according to the width of the steel mesh, the spacing between the two elastic bands 303 is adjusted. First, the first adjustment block 302 at one end of the elastic band 303 is positioned on the inner side of the fixing seat 301, and then it is fixed by bolts. Then, the second adjustment block 304 at the other end of the elastic band 303 is positioned on the inner side of the positioning seat 305, and then it is fixed by bolts. Then, the two ends of the elastic band 303 are fixed to the fixing seat 3 01. On the positioning seat 305, you can pull the positioning seat 305, and the positioning seat 305 drives the elastic band 303 to move from one side of the steel mesh, and cross the steel mesh on the placement seat 2, and move to the other side of the steel mesh, so that the two elastic bands 303 are attached to the two end sides of the steel mesh. At this time, continue to pull the positioning seat 305, so that the clamping ring 306 at the bottom end of the positioning seat 305 is sleeved on the clamping rod 307 on one side of the support seat 308. After the clamping ring 306 is engaged with the clamping rod 307, the positioning seat 305 and the support seat 308 are fixed. After the two elastic bands 303 are subjected to force, they are tightly attached to the surface of the steel mesh, clamping the steel mesh to achieve the fixation of the steel mesh.
[0028] See also Figure 6-Figure 8, SMT steel mesh appearance and tension detection device, the driving structure 5 includes a vertical plate 501, the inner side of the vertical plate 501 is engaged with a horizontal plate 502, the inner side of the horizontal plate 502 is movably provided with a sliding block 503, the top of the sliding block 503 is fixed with a horizontal plate 504, the outer side of the horizontal plate 504 is provided with a mobile frame 505, and one side of the mobile frame 505 is installed with a tension detector 506, the vertical plate 501 is fixed to the top of the detection device body 1, the horizontal plate 502 and the vertical plate 501 are engaged with each other through a movable groove, and the horizontal plate 502 and the vertical plate 50 1 is fixed and installed by bolts. A microscope 6 is installed at the front end of the horizontal plate 504. The horizontal plate 504 and the horizontal plate 502 are slidably connected by the sliding block 503. The tension detector 506 and the mobile frame 505 are fixed and installed by the bracket, and the tension detector 506 and the horizontal plate 504 are slidably connected by the mobile frame 505. The inner wall of the mobile frame 505 is provided with a limit block, and the outer wall of the horizontal plate 504 is provided with a limit groove. The mobile frame 505 and the horizontal plate 504 are movably connected by the limit block and the limit groove. At this time, the height of the horizontal plate 502 is adjusted. After that, it is fixed on the vertical plate 501 by bolts. After the horizontal plate 502 is fixed, the horizontal plate 504 can be pushed to move left and right on the inside of the horizontal plate 502 through the sliding block 503 at the bottom, and the position can be continuously adjusted. The tension detector 506 can be pushed to move back and forth on the horizontal plate 504 through the moving frame 505, and the position can be continuously adjusted, so that the tension detector 506 can move back and forth and left and right, so that the detection position can be continuously changed during the activity, and the tension of the steel mesh can be better detected. After the detection is completed, there is no need to transfer the steel mesh. The cleanliness of the steel mesh can be directly detected on the detection device body 1. The microscope 6 on the horizontal plate 504 can be moved by the driving structure 5 to easily perform the detection. At the same time, the cold light lamp 4 on the inside of the detection device body 1 can provide sufficient lighting to facilitate the judgment of the defective problem points of the steel mesh. This method can effectively avoid employees from performing tedious processes, reduce the space in the factory, improve the overall 5S environment of the workshop, and improve product quality. The newly positioned items do not need to perform tedious and messy handling actions, which saves employees time and effort, and the machine detection has small errors and good detection effects.
[0029] When in use, first adjust the distance between the two elastic bands 303 according to the width of the steel mesh, first determine the position of the first adjustment block 302 at one end of the elastic band 303 on the inner side of the fixing seat 301, and then fix it with bolts, then determine the position of the second adjustment block 304 at the other end of the elastic band 303 on the inner side of the positioning seat 305, and then fix it with bolts, so that the two ends of the elastic band 303 are respectively fixed on the fixing seat 301 and the positioning seat 305, then the positioning seat 305 can be pulled, and the positioning seat 305 drives the elastic band The two elastic bands 303 move from one side of the steel mesh and cross the steel mesh on the placement seat 2 and move to the other side of the steel mesh, so that the two elastic bands 303 fit the two end sides of the steel mesh. At this time, continue to pull the positioning seat 305, so that the clamping ring 306 at the bottom end of the positioning seat 305 is sleeved on the clamping rod 307 on one side of the support seat 308. After the clamping ring 306 is engaged with the clamping rod 307, the positioning seat 305 and the support seat 308 are fixed. After the two elastic bands 303 are stressed, they are tightly attached to the surface of the steel mesh to clamp the steel mesh and achieve the fixation of the steel mesh. At this time, the horizontal plate After the height of 502 is adjusted, it is fixed to the vertical plate 501 by bolts. After the horizontal plate 502 is fixed, the horizontal plate 504 can be pushed to move left and right on the inner side of the horizontal plate 502 through the sliding block 503 at the bottom to continuously adjust the position, and the tension detector 506 can be pushed to move back and forth on the horizontal plate 504 through the mobile frame 505 to continuously adjust the position, so that the tension detector 506 can move back and forth, left and right, so that the detection position can be continuously changed during the activity, so as to better perform tension detection on the steel mesh. After the detection is completed, there is no need to move the steel mesh, and it can be placed on the detection device The cleanliness of the steel mesh can be directly inspected on the main body 1. The microscope 6 on the moving horizontal plate 504 can be driven by the structure 5 to easily carry out the inspection. At the same time, the cold light lamp 4 on the inside of the main body 1 of the inspection device can provide sufficient lighting to facilitate the judgment of the defective problem points of the steel mesh. This method can effectively avoid employees from performing tedious procedures, reduce the space in the factory, improve the overall 5S environment of the workshop, and improve product quality. After the new positioning, the items do not need to be carried out in a tedious and messy manner, which saves time and effort for employees. In addition, the machine inspection has small errors and good inspection effects.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit thereof, and the scope is defined by the appended claims and their equivalents.
Claims
1. An SMT steel mesh appearance and tension detection device, comprising a detection device body (1), characterized in that: A placement seat (2) is provided at the top of the detection device body (1), a positioning structure (3) is provided on the outside of the placement seat (2), and a driving structure (5) is provided on one side of the placement seat (2); The positioning structure (3) comprises a fixing seat (301), a first adjusting block (302) movably engaged on the inner side of the fixing seat (301), an elastic band (303) connected to the top of the first adjusting block (302), a second adjusting block (304) provided at one end of the elastic band (303), a positioning seat (305) engaged on the outer side of the second adjusting block (304), a snap ring (306) provided at the bottom end of the positioning seat (305), a clamping rod (307) engaged on the inner side of the snap ring (306), and a support seat (308) provided on one side of the clamping rod (307); The driving structure (5) includes a vertical plate (501), a horizontal plate (502) is engaged with the inner side of the vertical plate (501), a sliding block (503) is movably provided on the inner side of the horizontal plate (502), a horizontal plate (504) is fixed to the top of the sliding block (503), a movable frame (505) is provided on the outer side of the horizontal plate (504), and a tension detector (506) is installed on one side of the movable frame (505).
2. The SMT steel mesh appearance and tension detection device according to claim 1, characterized in that: A cold light lamp (4) is installed on the inner side of the detection device body (1), and there are two placement seats (2), which are fixed on the top of the detection device body (1).
3. The SMT steel mesh appearance and tension detection device according to claim 1, characterized in that: The fixing seat (301) and the supporting seat (308) are fixed to the top of the detection device body (1); a fixing groove matching the first adjustment block (302) is provided on the inner side of the fixing seat (301); and the elastic band (303) and the first adjustment block (302) are fixedly installed by bolts.
4. The SMT steel mesh appearance and tension detection device according to claim 1, characterized in that: A fixing groove matching the second adjusting block (304) is provided on the inner side of the positioning seat (305), and the second adjusting block (304) and the positioning seat (305) are fixedly installed by bolts, and the two ends of the elastic band (303) are fixedly connected to the first adjusting block (302) and the second adjusting block (304) respectively.
5. The SMT steel mesh appearance and tension detection device according to claim 1, characterized in that: The positioning seat (305) and the supporting seat (308) are fixed together by means of a clamping ring (306) and a clamping rod (307), and the vertical plate (501) is fixed to the top of the detection device body (1).
6. The SMT steel mesh appearance and tension detection device according to claim 1, characterized in that: The horizontal plate (502) and the vertical plate (501) are connected by engaging with each other through a movable groove, and the horizontal plate (502) and the vertical plate (501) are fixedly installed by bolts. A microscope (6) is installed at the front end of the horizontal plate (504).
7. The SMT steel mesh appearance and tension detection device according to claim 1, characterized in that: The horizontal plate (504) and the transverse plate (502) are slidably connected via a sliding block (503); the tension detector (506) and the movable frame (505) are fixedly mounted via a bracket, and the tension detector (506) and the horizontal plate (504) are slidably connected via the movable frame (505); a limiting block is provided on the inner wall of the movable frame (505), and a limiting groove is provided on the outer wall of the horizontal plate (504); the movable frame (505) and the horizontal plate (504) are movably connected via the limiting block and the limiting groove.