Transformer withstand voltage test mechanism

By designing a transformer withstand voltage test mechanism and using internal and external probes for automatic testing, the problems of low efficiency and high cost of manual testing of potted transformers are solved, and fast and low-cost automated testing is achieved.

CN223362290UActive Publication Date: 2025-09-19NANJING ANSEN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422457834.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing technology has the problems of low manual operation efficiency and high cost in the withstand voltage test of potted transformers produced in small batches.

Method used

A transformer withstand voltage test mechanism is designed, which includes a base plate, an internal transmission component, an external transmission component, a synchronous gear, an internal probe mounting plate, an external probe mounting plate, a cylinder and a test placement plate. Through the cooperation of the internal and external probes, the cylinder is used to drive the internal and external probes close to the transformer for automatic testing.

Benefits of technology

It realizes fast and low-cost withstand voltage testing, reduces manual labor, improves work efficiency, and supports rapid replacement of test objects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a voltage withstanding test mechanism for a transformer, which comprises a substrate, an inner transmission assembly, an outer transmission assembly, a synchronous gear, an inner probe mounting plate, an outer probe mounting plate and an air cylinder, the inner transmission assembly comprises an inner sliding block connected to the top end of the base plate through screws, an inner sliding shaft inserted into the inner sliding block in a penetrating mode and an inner rack arranged outside the inner sliding shaft, and the outer transmission assembly comprises an outer sliding block connected to the top end of the base plate through screws, an outer sliding shaft inserted into the outer sliding block in a penetrating mode and an outer rack arranged outside the outer sliding shaft. The synchronous gear bearing is connected to the top of the base plate, the inner probe mounting plate is arranged at the front end of the inner sliding shaft, the outer probe mounting plate is arranged on the outer sliding shaft, and the air cylinder is arranged on the base plate. By arranging the inner transmission assembly, the outer transmission assembly, the synchromesh gear, the inner probe mounting plate, the outer probe mounting plate and the air cylinder, the effects of high speed, small manual labor amount, high working efficiency, low cost and the like are achieved, and testing is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer withstand voltage testing, in particular to a transformer withstand voltage testing mechanism. Background Art

[0002] A potted transformer is one whose internal components are sealed with a special potting material (such as epoxy resin). This treatment provides excellent resistance to moisture, dust, and corrosion. Typically, small batches of potted transformers undergo manual withstand voltage testing, which can lead to issues such as uncertain withstand time, slow testing, high labor requirements, low efficiency, and high production costs. Therefore, we have proposed a transformer withstand voltage testing mechanism. Utility Model Content

[0003] The utility model aims to solve the problems existing in the prior art or related technologies.

[0004] To this end, the technical solution adopted by the present invention is: a transformer withstand voltage testing mechanism, including a base plate, an internal transmission assembly, an external transmission assembly, a synchronous gear, an internal probe mounting plate, an external probe mounting plate, a cylinder and a test placement plate, the internal transmission assembly including an inner slider connected to the top of the base plate by screws, an inner sliding shaft inserted in the inner slider and an inner rack arranged outside the inner sliding shaft, the external transmission assembly including an outer slider connected to the top of the base plate by screws, an outer sliding shaft inserted in the outer slider and an outer rack arranged outside the outer sliding shaft, the synchronous gear bearing is connected to the top of the base plate and meshed with the inner rack and the outer rack, the inner probe mounting plate is arranged on the front end of the inner sliding shaft, an inner probe is arranged on the inner probe mounting plate, the outer probe is arranged on the outer sliding shaft, an outer probe is arranged on the outer probe mounting plate, the cylinder is arranged on the base plate and the inner probe mounting plate, and the test placement plate is screwed to the top of the base plate.

[0005] Preferably, the outer slider and the inner slider have the same structure.

[0006] Preferably, the inner transmission assembly, the adjacent outer transmission assembly and the synchronous gear form a group, and two groups are provided in total.

[0007] Preferably, two linear bearings are provided on the inner probe mounting plate, and both of the linear bearings are slidably connected to the outer sliding shaft.

[0008] Preferably, the outer probe and the inner probe have the same structure, and a plurality of the outer probes and the inner probes are provided, and the plurality of the outer probes correspond to the plurality of the inner probes one-to-one.

[0009] Preferably, the test placement plate is provided with two circular holes, and the two circular holes are symmetrically distributed.

[0010] By adopting the above technical scheme, the beneficial effects achieved by the utility model are as follows: the utility model realizes the effects of high speed, small amount of manual labor, high work efficiency and low cost by setting the inner transmission component, the outer transmission component, the synchronous gear, the inner probe mounting plate, the outer probe mounting plate and the cylinder, so as to facilitate testing. When in use, the transformer can be placed on the test placement plate, and then the cylinder is extended to drive the inner probe mounting plate to move forward, and at the same time the inner sliding shaft connected to the inner probe mounting plate moves forward, the inner rack installed on the inner sliding shaft drives the synchronous gear to rotate, and the synchronous gear drives the outer rack, and then the outer sliding shaft connected to the outer rack and the outer probe mounting plate installed on the outer sliding shaft will move backward, so that the inner and outer probes continue to approach the direction of the test placement plate until they contact the transformer, and then they can be moved to complete the test. The entire test structure is simple and efficient, with low production cost. The product model can be quickly switched by replacing the test placement plate and the inner and outer probe mounting plates, and other types of tests can be completed in conjunction with other detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the inner slider.

[0013] Reference numerals:

[0014] 100. Substrate;

[0015] 200, inner transmission assembly; 201, inner slider; 202, inner sliding shaft; 203, inner rack;

[0016] 300, external transmission assembly; 301, external slider; 302, external sliding shaft; 303, external rack;

[0017] 400, Synchronous gear;

[0018] 500, inner probe mounting plate; 501, inner probe; 502, linear bearing;

[0019] 600, external probe mounting plate; 601, external probe;

[0020] 700, cylinder;

[0021] 800. Test placement board; 801. Round hole. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.

[0023] The following describes some embodiments of the present invention in conjunction with the accompanying drawings to provide a transformer withstand voltage testing mechanism.

[0024] Example 1:

[0025] Reference Figure 1 and Figure 2 , which is the first embodiment of the utility model, provides a transformer withstand voltage test mechanism, including a base plate 100, an internal transmission component 200, an external transmission component 300, a synchronous gear 400, an internal probe mounting plate 500, an external probe mounting plate 600, a cylinder 700 and a test placement plate 800.

[0026] Specifically, the inner transmission assembly 200 includes an inner slider 201 connected to the top of the base plate 100 by screws, an inner sliding shaft 202 inserted in the inner slider 201, and an inner rack 203 arranged outside the inner sliding shaft 202. When in use, the inner slider 201 has a limiting effect, so that the inner sliding shaft 202 can only move in a straight line, and the inner transmission assembly 200 can drive the outer transmission assembly 300 to move through the synchronous gear 400 for testing.

[0027] Specifically, the external transmission assembly 300 includes an outer slider 301 connected to the top of the base plate 100 by screws, an outer sliding shaft 302 inserted in the outer slider 301, and an outer rack 303 arranged outside the outer sliding shaft 302. The outer slider 301 has the same structure as the inner slider 201. When in use, the outer slider 301 has a limiting effect, so that the outer sliding shaft 302 can only move in a straight line, and the external transmission assembly 300 can drive the outer probe mounting plate 600 to move for testing.

[0028] Specifically, the synchronous gear 400 bearing is connected to the top of the base plate 100 and is meshed with the inner rack 203 and the outer rack 303. When in use, the cylinder 700 extends to drive the inner probe mounting plate 500 to move forward, and at the same time, the inner sliding shaft 202 connected to the inner probe mounting plate 500 moves forward, and the inner rack 203 installed on the inner sliding shaft 202 drives the synchronous gear 400 to rotate, and the synchronous gear 400 drives the outer rack 303. Then the outer sliding shaft 302 connected to the outer rack 303 and the outer probe mounting plate 600 installed on the outer sliding shaft 302 will move backward, so that the inner probe 501 and the outer probe 601 continue to approach the test placement plate 800 until they contact the transformer, and then they can move to complete the test.

[0029] It should be noted that the inner transmission assembly 200 and the adjacent outer transmission assembly 300 and the synchronous gear 400 are a group, and two groups are provided in total. When in use, the two groups can improve stability and facilitate testing.

[0030] Specifically, the inner probe mounting plate 500 is arranged at the front end of the inner sliding shaft 202, and the inner probe 501 is arranged on the inner probe mounting plate 500. Two linear bearings 502 are provided on the inner probe mounting plate 500. The two linear bearings 502 are both slidably connected to the outer sliding shaft 302. When in use, the two linear bearings 502 facilitate the sliding of the outer sliding shaft 302, thereby preventing the inner probe mounting plate 500 from affecting the outer sliding shaft 302 and driving the outer probe mounting plate 600.

[0031] Specifically, the outer probe mounting plate 600 is arranged on the outer sliding shaft 302, and the outer probe 601 is arranged on the outer probe mounting plate 600. When in use, the outer transmission assembly 300 can drive the outer probe mounting plate 600 to move so that

[0032] Furthermore, the external probe 601 has the same structure as the internal probe 501. There are several external probes 601 and several internal probes 501. Several external probes 601 correspond to several internal probes 501 one by one. When in use, several external probes 601 and several internal probes 501 can cooperate to test several transformers with high efficiency.

[0033] Specifically, the cylinder 700 is arranged on the base plate 100 and the inner probe mounting plate 500. When in use, the cylinder 700 is a power source, which can drive the inner probe mounting plate 500 and the outer probe mounting plate 600 to continuously move closer or farther away through the inner transmission component 200, the outer transmission component 300 and the synchronous gear 400 for testing.

[0034] Specifically, the test placement plate 800 is screwed to the top of the substrate 100. Two circular holes 801 are opened on the test placement plate 800. The two circular holes 801 are symmetrically distributed. When in use, the two circular holes 801 allow the outer sliding shaft 302 to pass through the test placement plate 800, making it convenient for the outer sliding shaft 302 to drive the outer probe mounting plate 600 to move.

[0035] The working principle and usage process of the present invention are as follows: when in use, the transformer can be placed on the test placement plate 800, and then the cylinder 700 is extended to drive the inner probe mounting plate 500 to move forward, and at the same time, the inner sliding shaft 202 connected to the inner probe mounting plate 500 moves forward, and the inner rack 203 installed on the inner sliding shaft 202 drives the synchronous gear 400 to rotate, and the synchronous gear 400 drives the outer rack 303, and then the outer sliding shaft 302 connected to the outer rack 303 and the outer probe mounting plate 600 installed on the outer sliding shaft 302 will move backward, so that the inner probe 501 and the outer probe 601 continue to approach the test placement plate 800 until they contact the transformer, and then they can be moved to complete the test. The entire test structure is simple and efficient, with low production cost. The product model can be quickly switched by replacing the test placement plate 800 and the probe mounting plate, and other types of tests can be completed in conjunction with other detection equipment.

[0036] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A transformer withstand voltage test mechanism, characterized in that: include: substrate(100); An inner transmission assembly (200) comprises an inner slider (201) screwed to the top of the base plate (100), an inner sliding shaft (202) inserted into the inner slider (201), and an inner rack (203) arranged outside the inner sliding shaft (202); An external transmission assembly (300) includes an external slider (301) screwed to the top of the base plate (100), an external sliding shaft (302) inserted into the external slider (301), and an external rack (303) arranged outside the external sliding shaft (302); A synchronous gear (400) having a bearing connected to the top of the base plate (100) and meshingly connected with the inner rack (203) and the outer rack (303); An inner probe mounting plate (500) is arranged at the front end of the inner sliding shaft (202), and an inner probe (501) is arranged on the inner probe mounting plate (500); An external probe mounting plate (600) is arranged on the external sliding shaft (302), and an external probe (601) is arranged on the external probe mounting plate (600); A cylinder (700) is arranged on the base plate (100) and the inner probe mounting plate (500); A test placement plate (800) is screwed to the top of the base plate (100).

2. A transformer withstand voltage test mechanism according to claim 1, characterized in that: The outer slider (301) has the same structure as the inner slider (201).

3. A transformer withstand voltage test mechanism according to claim 1, characterized in that: The inner transmission assembly (200), the adjacent outer transmission assembly (300) and the synchronous gear (400) form a group, and two groups are provided in total.

4. A transformer withstand voltage testing mechanism according to claim 1, characterized in that: Two linear bearings (502) are provided on the inner probe mounting plate (500), and both of the linear bearings (502) are slidably connected to the outer sliding shaft (302).

5. A transformer withstand voltage testing mechanism according to claim 1, characterized in that: The outer probe (601) has the same structure as the inner probe (501). There are multiple outer probes (601) and multiple inner probes (501), and the multiple outer probes (601) correspond to the multiple inner probes (501) in a one-to-one manner.

6. A transformer withstand voltage testing mechanism according to claim 1, characterized in that: Two circular holes (801) are provided on the test placement plate (800), and the two circular holes (801) are symmetrically distributed.