Master control box of fully-mechanized face dust source tracking spraying dust-settling system

Abstract

The utility model relates to the technical field of coal mining, in particular to a master control box of a dust source tracking, spraying and dust-settling system for a fully mechanized coal mining surface, which comprises a shell, an industrial control screen, a PCB (Printed Circuit Board), an AC-DC (Alternating Current-Direct Current) converter, a fuse and a wiring terminal, the PCB, the AC-DC converter, the fuse and the wiring terminal are fixed in the shell, the wiring terminal is connected with the fuse through a wire, the fuse is connected with the AC-DC converter through a wire, and the AC-DC converter is connected with the PCB through a wire; and the industrial control screen is embedded or mounted in the shell and is connected with the PCB through a wire. According to the utility model, the technical problems in the prior art that the intelligent degree of the master control box is not high and accurate dust source tracking is difficult to realize are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of coal mining, in particular to a main control box of a fully mechanized mining face dust source tracking spray dust reduction system. Background Art

[0002] With the increasing mechanization of coal mining, large amounts of dust are generated during mining operations. This dust is carried by airflow across the working face, eventually permeating the entire mining face and downwind chute. When coal dust accumulates to a critical point, it can easily cause major production safety accidents, such as coal dust explosions. Large amounts of floating dust are respirable, posing a significant threat to worker health. Coal dust deposited on production equipment not only accelerates wear but also degrades electrical insulation, potentially causing electrical accidents. Floating coal dust also represents a form of disordered emission loss, resulting in significant economic losses for coal mine production.

[0003] In order to supply sufficient energy to maintain social and economic development, to ensure safe production in coal mining, to protect the physical and mental health of coal mining workers, to reduce equipment wear and tear, and to improve the level of intelligent supervision, how to reduce the dust concentration in coal mines has become an important issue that urgently needs to be solved.

[0004] Existing spray dust suppression systems rely solely on sensors, lacking integrated connectivity with electrical and centralized control systems. This simple automatic control system struggles to adapt to the complex working environment of underground mines. Furthermore, existing control panels cannot accurately identify the shearer's position or track its trajectory. Design limitations limit the spray range, making it difficult for many dust suppression devices to accurately track dust sources. Furthermore, existing control panels lack a high level of intelligence.

[0005] Therefore, there is an urgent need for a main control box for a fully mechanized mining face dust source tracking spray dust reduction system. Utility Model Content

[0006] (1) Technical issues to be resolved

[0007] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a main control box for a comprehensive mining face dust source tracking spray dust reduction system, which solves the technical problem that the main control box in the prior art is not highly intelligent and is difficult to achieve accurate dust source tracking.

[0008] (2) Technical solution

[0009] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0010] In a first aspect, an embodiment of the present invention provides a main control box of a fully mechanized mining face dust source tracking spray dust suppression system, comprising:

[0011] Housing, industrial control panel, PCB circuit board, AC-DC converter, fuse and terminal block;

[0012] The PCB circuit board, AC-DC converter, fuse and terminal block are fixed inside the housing, the terminal block wire is connected to the fuse, the fuse wire is connected to the AC-DC converter, and the AC-DC converter wire is connected to the PCB circuit board;

[0013] The industrial control screen is embedded in or installed in the housing and is connected to the PCB circuit board by wires.

[0014] Optionally, a through hole is provided on the shell, and a communication interface is installed in the through hole.

[0015] Optionally, the communication interface includes: a current input interface, an Ethernet electrical signal interface, an RS485 communication interface and an antenna input interface;

[0016] The Ethernet electrical signal interface, RS485 communication interface, and antenna input interface are cylindrical interfaces; and the current input interface is a trumpet-shaped interface.

[0017] Optionally, the main control box further includes:

[0018] antenna;

[0019] The antenna is connected to the PCB circuit board through an antenna input interface.

[0020] Optionally, the housing is a flameproof housing with a protection grade of Ex d II C T6.

[0021] Optionally, the PCB circuit board includes:

[0022] Electronic circuit board, microprocessor, power supply, memory and GPIO interface;

[0023] The microprocessor, power supply, memory and GPIO interface are all fixed on the electronic circuit board, and the microprocessor and memory are respectively connected to the power supply wires, and the GPIO interface is connected to the microprocessor wires.

[0024] Optionally, the industrial control screen is a touch screen, and the pixels of the industrial control screen are at least 800×480 pixels, and the size of the industrial control screen is greater than or equal to 7 inches.

[0025] Optionally, the specification of the AC-DC converter is to convert an AC voltage of 85-900V into a DC voltage of 24V.

[0026] Optionally, the main control box further includes:

[0027] Temperature sensor and humidity sensor;

[0028] The temperature sensor and humidity sensor are respectively connected to the PCB circuit board wires for real-time monitoring of the temperature and humidity of the working environment.

[0029] Optionally, the wiring terminal includes a plurality of detachable connectors, and the detachable connectors are plug-in connectors, and each connector is fixed to the wiring terminal via a plug and socket structure.

[0030] (3) Beneficial effects

[0031] The beneficial effects of the utility model are as follows: the utility model provides a main control box of a comprehensive mining face dust source tracking spray dust reduction system. Since an industrial control screen, a PCB circuit board, an AC-DC converter, a fuse and wiring terminals are arranged in the main control box, compared with the existing technology, the situation can be viewed in real time through the industrial control screen. At the same time, the setting of the PCB circuit board increases the intelligence of the main control box, achieving the technical effect of improving the degree of intelligence and enhancing stability and reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a structural schematic diagram of a main control box of a fully mechanized mining face dust source tracking spray dust suppression system according to an embodiment of the utility model.

[0033] [Description of Reference Numerals]

[0034] 1: Antenna; 2: PCB circuit board; 3: Industrial control panel; 4: AC-DC converter; 5: Fuse; 6: Terminal block; 7: Housing; 8: Current input interface; 9: Antenna input interface. DETAILED DESCRIPTION

[0035] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.

[0036] The embodiment of the utility model proposes a main control box of a comprehensive mining face dust source tracking spray dust reduction system. In order to solve the technical problem that the main control box in the prior art is not highly intelligent and it is difficult to achieve accurate dust source tracking, the main control box integrates an industrial control screen, a PCB circuit board, an AC-DC converter, a fuse and wiring terminals. It not only significantly improves the intelligence level, but also enhances the stability and reliability of the spray, providing strong technical support for improving the working environment and ensuring operation safety.

[0037] To better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0038] Specific embodiment description part

[0039] Example 1

[0040] See also Figure 1 The main control box of a fully mechanized mining face dust source tracking spray dust suppression system according to an embodiment of the present invention comprises:

[0041] Housing 7, industrial control panel 3, PCB circuit board 2, AC-DC converter 4, fuse 5 and terminal block 6;

[0042] The PCB circuit board 2, the AC-DC converter 4, the fuse 5 and the terminal block 6 are fixed inside the housing 7. The terminal block 6 is connected to the fuse 5 by wires, the fuse 5 is connected to the AC-DC converter 4 by wires, and the AC-DC converter 4 is connected to the PCB circuit board 2 by wires.

[0043] The industrial control screen 3 is embedded in or installed in the housing 7 and is connected to the PCB circuit board 2 by wires.

[0044] In this embodiment, the separate connection between the various components makes maintenance and upgrades easier, reducing system downtime; and the main control box of the comprehensive mining face dust source tracking spray dust reduction system not only achieves efficient and stable operation, but also has the characteristics of easy maintenance and simple operation, greatly improving reliability and practicality.

[0045] In this embodiment, a through hole is provided on the housing 7 , and a communication interface is installed in the through hole.

[0046] The communication interface includes: current input interface 8, Ethernet electrical signal interface, RS485 communication interface and antenna input interface 9;

[0047] The Ethernet electrical signal interface, RS485 communication interface, and antenna input interface 9 are cylindrical interfaces; the current input interface 8 is a trumpet-shaped interface.

[0048] In a specific embodiment, Figure 1As shown, six communication interfaces are provided, and the current input interface 8 is provided as a trumpet-shaped interface, which is compatible with cables of different diameters and provides a certain degree of adaptability and flexibility. At the same time, the current input interface 8 is usually one of the parts that are more sensitive to electromagnetic interference. The trumpet-shaped interface can adopt specific shielding materials or structures, which helps to reduce external electromagnetic interference and protect the normal operation of the system.

[0049] In addition, compared with the cylindrical interface, the trumpet-shaped interface has a unique appearance, which makes it easier for operators to quickly identify it and avoid misoperation.

[0050] Specifically, different communication interfaces can adapt to different devices, allowing the main control box to communicate with a variety of devices. For example, the Ethernet electrical signal interface supports network connection, enabling remote monitoring and control of the main control box, allowing operators to monitor the main control box's operating status and adjust operating parameters in a timely manner. Furthermore, by cooperating with the antenna input interface 9, the main control box integrates communication functions and supports the access of mobile devices, further enhancing the level of intelligence and user interaction experience.

[0051] The combination of multiple communication interfaces can meet the specific needs of different mine environments and operating processes, significantly improving the performance and application range of the main control box of the fully mechanized mining face dust source tracking spray dust reduction system in this utility model, and ensuring efficient, stable and intelligent operation.

[0052] The main control box of the fully mechanized mining face dust source tracking spray dust suppression system also includes:

[0053] Antenna 1;

[0054] The antenna 1 is connected to the PCB circuit board 2 via an antenna input interface 9 .

[0055] In this embodiment, by arranging the antenna 1 and the antenna input interface 9, the main control box can integrate wireless communication functions and support the access of mobile devices, thereby further improving the intelligence level and user interaction experience.

[0056] In this embodiment, the housing 7 is a flameproof housing with a protection grade of Ex d II C T6.

[0057] The protective design of the housing 7 enables the main control box to operate stably in harsh underground coal mining environments.

[0058] In a specific implementation process, the PCB circuit board 2 includes:

[0059] Electronic circuit board, microprocessor, power supply, memory and GPIO interface;

[0060] The microprocessor, power supply, memory and GPIO interface are all fixed on the electronic circuit board, and the microprocessor and memory are respectively connected to the power supply wires, and the GPIO interface is connected to the microprocessor wires.

[0061] The GPIO interface can interact with devices outside the PCB circuit board 2. For example, the GPIO interface is connected to a temperature sensor and a humidity sensor, and sends signals sent by the temperature sensor and the humidity sensor to the microprocessor.

[0062] By setting up the PCB circuit board 2, the integration and intelligence level of the main control box are improved, providing a solid foundation for the efficient operation of the dust source tracking spray dust reduction system in the fully mechanized mining face.

[0063] In this embodiment, the industrial control screen 3 is a touch screen, and the pixels of the industrial control screen 3 are at least 800×480 pixels, and the size of the industrial control screen 3 is greater than or equal to 7 inches.

[0064] In the specific real-time process, the touch screen provides a more intuitive operation method. By using the touch screen, it not only improves the user's interactive experience, but also enhances the overall reliability and ease of use of the main control box.

[0065] The specifications of the AC-DC converter 4 are to convert an AC voltage of 85-900V into a DC voltage of 24V.

[0066] In this embodiment, the main control box of the fully mechanized mining face dust source tracking spray dust suppression system further includes: a temperature sensor and a humidity sensor;

[0067] The temperature sensor and humidity sensor are respectively connected to the PCB circuit board 2 by wires, and are used to monitor the temperature and humidity of the working environment in real time.

[0068] In a specific implementation process, the temperature sensor may be a thermistor, a thermocouple or an integrated temperature sensor chip; the humidity sensor may be a capacitive or resistive humidity sensor;

[0069] The main control box integrates temperature sensors and humidity sensors, which not only provides more comprehensive environmental monitoring functions but also helps achieve more efficient equipment management and maintenance.

[0070] In this embodiment, the wiring terminal 6 includes a plurality of detachable connectors, which are plug-in connectors. Each connector is fixed to the wiring terminal 6 via a plug and socket structure.

[0071] During the specific implementation process, in order to ensure the stability of the connection, a locking mechanism, such as a spring clip or threaded locking, is set between the plug and socket structure to ensure that the connector will not loosen under the action of slight external force; and the outside of the connector is wrapped with insulating material to prevent short circuits or other safety accidents.

[0072] By setting up detachable connectors, the number and type of connectors can be quickly adjusted according to actual needs. At the same time, if a connector is damaged, it can be directly replaced without affecting other parts, reducing maintenance costs and time.

[0073] The main control box of the comprehensive mining face dust source tracking spray dust reduction system in this embodiment can realize various types of transmission modes by setting multiple communication interfaces; at the same time, a PCB circuit board 2 is set to perform logical control of the spray state; the setting of the industrial control screen 3 can display the setting parameters and related information; through the above settings, the intelligence level of the main control box is significantly improved, and the stability and reliability of the comprehensive mining face dust source tracking spray dust reduction system are also enhanced, providing strong technical support for improving the working environment and ensuring operation safety.

[0074] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0075] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0076] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0077] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0078] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A main control box for a fully mechanized mining face dust source tracking spray dust suppression system, characterized in that: include: Housing (7), industrial control panel (3), PCB circuit board (2), AC-DC converter (4), fuse (5) and terminal block (6); The PCB circuit board (2), the AC-DC converter (4), the fuse (5) and the terminal block (6) are fixed inside the housing (7); the terminal block (6) is connected to the fuse (5) by wire, the fuse (5) is connected to the AC-DC converter (4) by wire, and the AC-DC converter (4) is connected to the PCB circuit board (2) by wire; The industrial control screen (3) is embedded in or installed in the housing (7) and is connected to the PCB circuit board (2) by wires.

2. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: A through hole is provided on the housing (7), and a communication interface is installed in the through hole.

3. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 2 is characterized in that: The communication interface includes: a current input interface (8), an Ethernet electrical signal interface, an RS485 communication interface and an antenna input interface (9); The Ethernet electrical signal interface, RS485 communication interface, and antenna input interface (9) are cylindrical interfaces; and the current input interface (8) is a trumpet-shaped interface.

4. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 3 is characterized in that: The main control box also includes: Antenna (1); The antenna (1) is connected to the PCB circuit board (2) via an antenna input interface (9).

5. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: The housing (7) is a flameproof housing, and the protection grade is Ex d II C T6.

6. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: The PCB circuit board (2) comprises: Electronic circuit board, microprocessor, power supply, memory and GPIO interface; The microprocessor, power supply, memory and GPIO interface are all fixed on the electronic circuit board, and the microprocessor and memory are respectively connected to the power supply wires, and the GPIO interface is connected to the microprocessor wires.

7. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: The industrial control screen (3) is a touch screen, and the pixels of the industrial control screen (3) are at least 800×480 pixels, and the size of the industrial control screen (3) is greater than or equal to 7 inches.

8. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: The specification of the AC-DC converter (4) is to convert an AC voltage of 85-900V into a DC voltage of 24V.

9. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: The main control box also includes: Temperature sensor and humidity sensor; The temperature sensor and humidity sensor are respectively connected to the PCB circuit board (2) by wires and are used for real-time monitoring of the temperature and humidity of the working environment.

10. The main control box of the fully mechanized mining face dust source tracking spray dust suppression system according to claim 1 is characterized in that: The wiring terminal (6) comprises a plurality of detachable connectors, wherein the detachable connectors are plug-in connectors, and each connector is fixed to the wiring terminal (6) via a plug and socket structure.

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