Cage type cabling machine applied to cable production

Abstract

The utility model relates to the technical field of cable production, and discloses a cage type cabling machine applied to cable production, which comprises a mounting frame, a hollow column is rotatably connected to the middle of the mounting frame, a second fixing disc is fixedly connected to the left side of the exterior of the hollow column, and a first fixing disc is fixedly connected to the right side of the exterior of the hollow column. A transmission mechanism is arranged outside the mounting frame, transmission rods are rotationally connected to the periphery of the interior and the exterior of the second fixing disc, fixing frames are fixedly connected to the exteriors of the multiple transmission rods, and the left sides of the exteriors of the multiple fixing frames are rotationally connected to the periphery of the interior of the second fixing disc. According to the utility model, the winding roll is convenient to replace, the traditional mode that an operator needs to screw or unscrew a bolt and a nut by using a tool to assemble or disassemble the winding roll is different, the mode is simple and convenient to operate, time-saving and labor-saving, and the working efficiency of the cage type cabling machine is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable production, in particular to a cage-type cabling machine used in cable production. Background Art

[0002] A cable is a wire assembly used to transmit electrical energy, signals, or data. It typically consists of one or more conductors, encased in a multi-layer structure consisting of an insulation layer, a protective layer, and an outer sheath. Cables are used to transmit and distribute electrical energy and are typically used in low-voltage, medium-voltage, and high-voltage power grids. Common types include plastic-insulated power cables and rubber cables. During cable production, cage-type cabling machines are used to twist multiple conductors or optical fiber bundles into a cable. The cabling process involves twisting several conductors or insulated cores together according to a specific lay length and arrangement to form the final cable structure.

[0003] In the process of producing cables using a cage-type cabling machine, first, the wire reels are installed in the rotating cage of the cage-type cabling machine. Then, the wires on each reel are led out in turn and wrapped around the outside of the cable conductor. Finally, the cabling machine starts to operate and the cage starts to rotate, driving each wire reel to rotate synchronously. As the rotation continues, the wires are twisted together, gradually forming the preliminary structure of the cable.

[0004] Although the existing cage-type cabling machine can complete the cable forming operation, when installing or disassembling the cable reel, the operator needs to use tools to tighten or loosen the bolts and nuts to install or disassemble the cable reel. The operation is relatively complicated, time-consuming and labor-intensive, which reduces the working efficiency of the cage-type cabling machine. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a cage-type cabling machine for cable production, which aims to improve the problem in the prior art that when installing or disassembling the cable reel, the operator needs to use tools to tighten or loosen the bolts and nuts to install or disassemble the cable reel, which is a complicated operation and time-consuming and labor-intensive.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A cage-type cabling machine for cable production, comprising a mounting frame, wherein a hollow column is rotatably connected to the middle portion of the mounting frame, a second fixed disk is fixedly connected to the left side of the outer portion of the hollow column, a first fixed disk is fixedly connected to the right side of the outer portion of the hollow column, a transmission mechanism is provided on the outside of the mounting frame, transmission rods are rotatably connected to the outer periphery of the second fixed disk, a plurality of transmission rods are fixedly connected to the outer periphery of the fixing frame, a plurality of the outer left portions of the fixing frames are rotatably connected to the inner periphery of the second fixed disk, a plurality of the fixing frames are provided with rotating rods inside, a plurality of the rotating rods are fixedly connected to the outer periphery of the wire reel, and a plurality of the fixing frames are provided with disassembly mechanisms on both sides of the inner portions;

[0008] Multiple disassembly and assembly mechanisms include mounting tubes, multiple mounting tubes are fixedly connected to both sides of the interior of multiple fixing frames, multiple mounting tubes are slidably connected to sliders, multiple sliders are fixedly connected to handles on their upper parts, multiple sliders are fixedly connected to connecting rods on their outer left sides, multiple sliders are fixedly connected to springs on their outer right sides, multiple connecting rods are fixedly connected to fixing blocks on their outer sides, positioning rods are inserted around the interior of the fixing frames, multiple positioning rods are arranged inside the multiple handles, and multiple rotating rods are rotatably connected to the interiors of the multiple fixing blocks.

[0009] Furthermore, the second fixed plate is fixedly connected to mounting rods on all four sides of its exterior, multiple mounting rods are fixedly connected to electric push rods inside, multiple electric push rod output ends are fixedly connected to arc plates, multiple arc plates are provided with protrusions inside, and multiple protrusions are fixedly connected to arc cleaning brushes at their lower parts.

[0010] Furthermore, the transmission mechanism includes a motor, which is arranged on the outside of the mounting frame, a driving wheel is fixedly connected to the output end of the motor, a driven wheel is fixedly connected to the right side of the outside of the hollow column, the driving wheel is connected to the driven wheel through a belt, a first gear is fixedly connected to the right side of the outside of the hollow column, and second gears are installed around the outside of the first fixed plate, and multiple second gears are meshed with the first gear.

[0011] Furthermore, a first through hole is opened on the right side inside the mounting tube, and the connecting rod is slidably connected inside the first through hole.

[0012] Furthermore, a second through hole is opened inside the fixing frame and the mounting tube, and the handle is slidably connected inside the second through hole.

[0013] Furthermore, a third through hole is provided inside the handle, the positioning rod is slidably connected inside the third through hole, a socket is provided inside the fixing frame, and the positioning rod is plugged into the socket.

[0014] Furthermore, guide rollers are provided on the periphery of the exterior of the second fixed plate, guide holes are provided on the periphery of the interior of the second fixed plate, a slot is provided on the interior of the arc-shaped plate, and the protrusion is slidably connected to the interior of the slot.

[0015] Furthermore, a mounting ring is fixedly connected to the outside of the mounting frame, and the motor is fixedly connected to the inside of the mounting ring.

[0016] The utility model has the following beneficial effects:

[0017] 1. In the utility model, when replacing the cable reel, the positioning rod is taken out to release the handle limit, the handle is moved to drive the slider, the connecting rod and the fixed block, and the spring is compressed at the same time. After the fixed block releases the limit of the rotating rod, the cable reel is removed. When installing, the rotating rod and the cable reel are placed in the fixing frame, the handle is released to use the reaction force of the spring to fix the rotating rod, and finally the positioning rod is inserted. This operation does not require tools, is simple and time-saving, and improves work efficiency.

[0018] 2. In the present invention, before winding the cable, the conductor or insulated core wire is passed through the guide hole, guide roller and arc-shaped cleaning brush in sequence, and the electric push rod is started to make the two arc-shaped cleaning brushes move relative to each other and wrap the conductor or core wire for cleaning. During the winding process, the conductor or core wire is cleaned on the surface by the cleaning brush, effectively preventing pollutants from affecting the quality of the cable, ensuring stable production and reducing the defective rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional diagram of a cage-type cabling machine for cable production proposed by the present invention;

[0020] Figure 2 This is a schematic diagram of the external structure of a mounting frame of a cage-type cabling machine for cable production proposed in the present invention;

[0021] Figure 3 This is a cross-sectional view of a fixing frame of a cage-type cabling machine used in cable production proposed by the present invention;

[0022] Figure 4 This is a schematic diagram of the external structure of the second fixed disk of a cage-type cabling machine used in cable production proposed by the present invention;

[0023] Figure 5 This is a schematic diagram of the disassembled structure of an arc-shaped cleaning brush of a cage-type cabling machine used in cable production proposed by the present invention;

[0024] Figure 6 for Figure 3 A magnified view of the structure at center A;

[0025] Figure 7 for Figure 3A magnified view of the structure at B in the middle.

[0026] Legend:

[0027] 1. Mounting frame; 2. Mounting ring; 3. Motor; 4. Driving pulley; 5. Belt; 6. Driven pulley; 7. First gear; 8. Second gear; 9. Transmission rod; 10. Hollow column; 11. Fixed frame; 12. Rotating rod; 13. Cable reel; 14. Mounting tube; 15. Slider; 16. Spring; 17. Connecting rod; 18. Handle; 19. Positioning rod; 20. First through hole; 21. Insertion jack; 22. Second through hole; 23. Third through hole; 24. Second fixed plate; 25. First fixed plate; 26. Guide hole; 27. Mounting rod; 28. Electric push rod; 29. ​​Arc plate; 30. Slot; 31. Arc cleaning brush; 32. Bump; 33. Guide roller; 34. Fixed block. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figure 1-Figure 7 The utility model provides an embodiment: a cage-type cabling machine for cable production, including a mounting frame 1, a hollow column 10 is rotatably connected to the middle part of the mounting frame 1, and the mounting frame 1 is provided to facilitate the installation of the hollow column 10, and the movement of the cable conductor is facilitated by providing the hollow column 10, a second fixed disk 24 is fixedly connected to the left side of the outside of the hollow column 10, and a first fixed disk 25 is fixedly connected to the right side of the outside of the hollow column 10, a transmission mechanism is provided on the outside of the mounting frame 1, and the transmission rod 9 is rotatably connected to the outside of the second fixed disk 24 on all sides, and multiple transmission rods 9 are fixedly connected to the outside of the fixing frame 11, and the left side of the outside of the multiple fixing frames 11 is rotatably connected to the inside of the second fixed disk 24 on all sides, and the multiple fixing frames 11 are provided with rotating rods 12 on the inside, and the multiple rotating rods 12 are fixedly connected to the outside of the winding drum 13, and the multiple fixing frames 11 are provided with disassembly mechanisms on both sides.

[0030] Multiple disassembly and assembly mechanisms include mounting tubes 14, multiple mounting tubes 14 are fixedly connected to both sides of the interior of multiple fixing frames 11, multiple mounting tubes 14 are slidably connected to sliders 15, multiple sliders 15 are fixedly connected to handles 18 on their upper parts, multiple sliders 15 are fixedly connected to connecting rods 17 on their outer left sides, multiple sliders 15 are fixedly connected to springs 16 on their outer right sides, multiple connecting rods 17 are fixedly connected to fixed blocks 34 on their outer sides, positioning rods 19 are inserted around the interior of the fixing frame 11, and multiple positioning rods 19 are arranged inside the multiple handles 18 to limit the handles 18, and multiple rotating rods 12 are rotatably connected to the interior of the multiple fixed blocks 34. By setting the fixed blocks 34 serves to limit the rotating rod 12. A first through hole 20 is provided on the right side of the mounting tube 14. The connecting rod 17 is slidably connected to the inside of the first through hole 20. The first through hole 20 is provided to facilitate the movement of the connecting rod 17. A second through hole 22 is provided inside the fixing frame 11 and the mounting tube 14. The handle 18 is slidably connected to the inside of the second through hole 22. The second through hole 22 is provided to facilitate the movement of the handle 18. A third through hole 23 is provided inside the handle 18. The positioning rod 19 is slidably connected to the inside of the third through hole 23. The positioning rod 19 is provided to facilitate the movement of the third through hole 23. A socket 21 is provided inside the fixing frame 11, and the positioning rod 19 is plugged into the socket 21.

[0031] Specifically, when the cable reel 13 needs to be replaced, first, the positioning rod 19 is taken out from the fixing frame 11 and the handle 18. This step releases the limit on the handle 18, making it easier for the operator to move the handle 18 freely. Then, the operator drives the slider 15 fixed at the lower part to move synchronously by moving the handle 18. The movement of the slider 15 further pushes the connecting rod 17 fixed to the left side of the outside to move in the same direction, and the movement of the connecting rod 17 directly drives the fixed block 34 fixed to the outside to move synchronously. When the slider 15 moves, the spring 16 connected to the right side of the slider 15 is squeezed by the slider 15 and gradually deformed. When the fixed block 34 releases the limit on the rotating rod 12, the cable reel 13 installed on the rotating rod 12 can be easily removed from the fixing frame 1 1 is removed for quick replacement. When installing a new cable reel 13, first place the rotating rod 12 and the cable reel 13 together in the middle of the fixing frame 11, then loosen the grip 18, and use the reaction force of the spring 16 to restore the spring 16 to its original shape and push the multiple fixing blocks 34 to move relative to each other, firmly wrapping the rotating rod 12 and fixing it in position. Finally, reinsert the positioning rod 19 into the fixing frame 11 and the grip 18 to restore its limiting function. At this point, the entire process of replacing the cable reel 13 is successfully completed. This new replacement method is simple and convenient to operate, and no longer requires relying on the complicated operation of tightening or loosening bolts and nuts in the traditional method, which greatly saves operation time and labor costs, further reduces the need for manual intervention, and improves work efficiency.

[0032] Reference Figure 4-Figure 5 The second fixed disk 24 is fixedly connected to mounting rods 27 on all sides outside, and multiple mounting rods 27 are fixedly connected to electric push rods 28 inside. The installation of mounting rods 27 facilitates the fixing of electric push rods 28, and the output ends of multiple electric push rods 28 are fixedly connected to arc plates 29, and multiple arc plates 29 are internally provided with protrusions 32. The lower parts of multiple protrusions 32 are fixedly connected to arc cleaning brushes 31. The arc cleaning brush 31 is provided to facilitate the cleaning of the outside of the wire or the insulated core wire. Guide rollers 33 are provided on all sides outside the second fixed disk 24, and the guide rollers 33 are provided to guide the wire or the insulated core wire. Guide holes 26 are provided on all sides inside the second fixed disk 24. The guide holes 26 facilitate the movement of the wire or the insulated core wire. A card slot 30 is provided inside the arc plate 29, and the protrusion 32 is slidably connected to the inside of the card slot 30, which is convenient for replacing the arc cleaning brush 31.

[0033] Specifically, first, the wire or insulated core wire on each winding drum 13 is passed through the guide roller 33 from the guide hole 26 in turn, and then through the middle of the two arc-shaped cleaning brushes 31 located inside the device. This guiding process ensures that the wire or insulated core wire maintains a stable path to avoid deviation or damage during the cleaning and winding process. Subsequently, the two electric push rods 28 in the device are started to drive the arc plate 29 installed at the output end to move relative to each other. As the two arc plates 29 gradually approach each other, they drive the two arc-shaped cleaning brushes 31 installed inside to move synchronously until the two arc-shaped cleaning brushes 31 are relatively close to each other and the wire or insulated core wire is wound. The insulated core wire is wrapped around it. At this time, the surface of the conductor or core wire is tightly wrapped by two arc-shaped cleaning brushes 31. The cleaning brushes are made of highly elastic and wear-resistant materials, which can adapt to different diameters and shapes of the conductor or core wire, while ensuring uniform cleaning force and will not cause damage to the wire. When the equipment is started and enters the winding stage, the conductor or insulated core wire continues to be cleaned on the surface while passing through the middle of the two arc-shaped cleaning brushes 31. During the whole process, external contaminants of the conductor or core wire are effectively removed, avoiding these contaminants from being drawn into the cable in the subsequent twisting or covering links, thereby ensuring the integrity and stable performance of the cable.

[0034] Reference Figure 1-Figure 2 The transmission mechanism includes a motor 3, which is arranged on the outside of the mounting frame 1. The output end of the motor 3 is fixedly connected to a driving wheel 4. The right side of the outside of the hollow column 10 is fixedly connected to a driven wheel 6. The driving wheel 4 is connected to the driven wheel 6 through a belt 5. The right side of the outside of the hollow column 10 is fixedly connected to a first gear 7. Second gears 8 are installed all around the outside of the first fixed disk 25. Multiple second gears 8 are engaged with the first gear 7. The outside of the mounting frame 1 is fixedly connected to a mounting ring 2. The motor 3 is fixedly connected to the inside of the mounting ring 2. The setting of the mounting ring 2 facilitates the fixation of the motor 3.

[0035] Specifically, when winding the cable, by starting the motor 3, the motor 3 drives the driving wheel 4 to rotate, and the driving wheel 4 rotates and drives the driven wheel 6 to rotate through the belt 5, and the driven wheel 6 rotates and drives the hollow column 10 to rotate on the outside of the mounting frame 1, and at the same time drives the first gear 7 fixed on the outside of the hollow column 10 to rotate, and the first gear 7 rotates and drives the second gear 8 meshed around the outside to rotate, and the second gear 8 rotates and drives the internal fixed transmission rod 9 to rotate, and the transmission rod 9 rotates and drives the external fixed fixed frame 11 to rotate, and the fixed frame 11 drives the internal installed winding drum 13 to rotate, thereby realizing the winding of the cable and improving the working efficiency and product quality of the cable production line.

[0036] Working principle: When the cable reel 13 needs to be replaced, first, the positioning rod 19 is removed from the fixing frame 11 and the handle 18 to release the limit on the handle 18, and then the handle 18 is moved. The handle 18 moves with the slider 15 fixed at the bottom, and the slider 15 moves with the connecting rod 17 fixed on the left side of the outside, and the connecting rod 17 moves with the fixing block 34 fixed on the outside. When the slider 15 moves, the spring 16 fixed on the right side of the outside is squeezed, so that the spring 16 is deformed under the force. Then, when the fixing block 34 releases the limit on the rotating rod 12, the cable reel installed on the outside of the rotating rod 12 can be replaced. The cable drum 13 is removed from the outside of the fixing frame 11 for replacement. During installation, the rotating rod 12 and the cable drum 13 are placed in the middle of the fixing frame 11. Then, the grip 18 is loosened. Under the reaction force of the spring 16, the multiple fixing blocks 34 are moved relative to each other to wrap the rotating rod 12. Then, the positioning rod 19 is inserted into the inside of the fixing frame 11 and the grip 18. This makes it easy to replace the cable drum 13. Different from the traditional method that requires the operator to use tools to tighten or loosen the bolts and nuts to install or remove the cable drum, this method is simple and convenient to operate, saves time and effort, and improves the working efficiency of the cage-type cabling machine.

[0037] Before winding the cable, first, pass the wire or insulated core wire on the outside of each winding reel 13 through the guide hole 26 and the guide roller 33 and the middle of the two arc-shaped cleaning brushes 31, and then start the two electric push rods 28. The two electric push rods 28 move relative to each other with the two arc plates 29 fixed at the output end. The relative movement of the two arc plates 29 moves the two arc cleaning brushes 31 installed inside relative to each other, so that the two arc cleaning brushes 31 wrap the wire or insulated core wire. Then, when winding the cable, the wire or insulated core wire passes through the middle of the two arc cleaning brushes 31 to complete the cleaning of the outside of the wire or insulated core wire, so that during the cable production process, it is convenient to clean the outside of the twisted wire or insulated core wire, and avoid these contaminants being wrapped inside during twisting or coating, thereby affecting the overall performance of the cable. The clean surface of the wire or core wire helps to ensure the stable quality of the cable and reduce the defective rate.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cage-type cabling machine for cable production, comprising a mounting frame (1), characterized in that: The middle part of the mounting frame (1) is rotatably connected to a hollow column (10), the left side of the outside of the hollow column (10) is fixedly connected to a second fixed disk (24), the right side of the outside of the hollow column (10) is fixedly connected to a first fixed disk (25), a transmission mechanism is provided on the outside of the mounting frame (1), the inside and outside of the second fixed disk (24) are rotatably connected to transmission rods (9), the outsides of multiple transmission rods (9) are fixedly connected to a fixing frame (11), the left sides of the outsides of multiple fixing frames (11) are rotatably connected to the inside of the second fixed disk (24), the insides of multiple fixing frames (11) are provided with rotating rods (12), the outsides of multiple rotating rods (12) are fixedly connected to winding reels (13), and both sides of the insides of multiple fixing frames (11) are provided with disassembly mechanisms; The plurality of disassembly and assembly mechanisms include mounting tubes (14), the plurality of mounting tubes (14) are fixedly connected to both sides of the interior of the plurality of fixing frames (11), the interior of the plurality of mounting tubes (14) is slidably connected with a slider (15), the upper parts of the plurality of sliders (15) are fixedly connected with a handle (18), the left sides of the exteriors of the plurality of sliders (15) are fixedly connected with a connecting rod (17), the right sides of the exteriors of the plurality of sliders (15) are fixedly connected with a spring (16), the exteriors of the plurality of connecting rods (17) are fixedly connected with a fixing block (34), the interior of the fixing frame (11) is plugged with positioning rods (19) on all four sides, the positioning rods (19) are arranged inside the plurality of handles (18), and the plurality of rotating rods (12) are rotatably connected inside the plurality of fixing blocks (34).

2. The cage-type cabling machine for cable production according to claim 1, characterized in that: The outer periphery of the second fixed disk (24) is fixedly connected with mounting rods (27), the interiors of the plurality of mounting rods (27) are fixedly connected with electric push rods (28), the output ends of the plurality of electric push rods (28) are fixedly connected with arc-shaped plates (29), the interiors of the plurality of arc-shaped plates (29) are provided with protrusions (32), and the lower parts of the plurality of protrusions (32) are fixedly connected with arc-shaped cleaning brushes (31).

3. The cage-type cabling machine for cable production according to claim 1, characterized in that: The transmission mechanism comprises a motor (3), the motor (3) being arranged outside the mounting frame (1), the output end of the motor (3) being fixedly connected to a driving wheel (4), the right side of the outside of the hollow column (10) being fixedly connected to a driven wheel (6), the driving wheel (4) being connected to the driven wheel (6) via a belt (5), the right side of the outside of the hollow column (10) being fixedly connected to a first gear (7), the outside of the first fixed disk (25) being equipped with second gears (8) all around, and a plurality of the second gears (8) being meshed with the first gear (7).

4. The cage-type cabling machine for cable production according to claim 1, characterized in that: A first through hole (20) is provided on the right side of the interior of the mounting tube (14), and the connecting rod (17) is slidably connected to the interior of the first through hole (20).

5. The cage-type cabling machine for cable production according to claim 1, characterized in that: A second through hole (22) is provided inside the fixing frame (11) and the mounting tube (14), and the handle (18) is slidably connected inside the second through hole (22).

6. The cage-type cabling machine for cable production according to claim 1, characterized in that: A third through hole (23) is provided inside the handle (18), the positioning rod (19) is slidably connected inside the third through hole (23), a socket (21) is provided inside the fixing frame (11), and the positioning rod (19) is plugged into the socket (21).

7. The cage-type cabling machine for cable production according to claim 2, characterized in that: Guide rollers (33) are provided on the periphery of the exterior of the second fixed disk (24), guide holes (26) are provided on the periphery of the interior of the second fixed disk (24), a slot (30) is provided on the interior of the arc-shaped plate (29), and the protrusion (32) is slidably connected to the interior of the slot (30).

8. The cage-type cabling machine for cable production according to claim 3, characterized in that: The outside of the mounting frame (1) is fixedly connected to a mounting ring (2), and the motor (3) is fixedly connected to the inside of the mounting ring (2).

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