Particle catcher wire harness terminal and ceramic installation equipment

By designing a particle trap harness terminal and ceramic installation equipment that integrates product push-down installation and CCD detection functions, the problems of improper installation and terminal deformation are solved, the accuracy and automation of terminal installation are achieved, and diversified ceramic classification management is supported.

CN223363582UActive Publication Date: 2025-09-19PRETTL ELECTRIC SHANGHAI CO LTD
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Patent Information

Application Number
CN202422784180.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-19
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

During the installation process of the particulate filter wiring harness terminal and ceramic, there are problems of improper installation and terminal deformation, and the automation solution is difficult to implement.

Method used

A particle trap wiring harness terminal and ceramic installation device was designed, which integrates the product's downward pressure installation function and CCD detection function. The terminal is ensured to be installed in place by connecting the downward pressure block and the CCD optical camera box, and is automatically marked by the marking mechanism.

Benefits of technology

It achieves accuracy and automation in terminal installation, avoids the phenomenon of incomplete installation, improves installation efficiency and accuracy, and supports diversified ceramic classification management.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a particle catcher wire harness terminal and ceramic installation device, which relates to the technical field of automobile manufacturing, and comprises a first support and a second support, the second support is rotatably connected above the first support, the top of the second support is provided with a ceramic charging tray assembly, and the ceramic charging tray assembly is connected with the first support. A conducting lower pressing block is rotationally arranged at the middle position of the ceramic tray assembly; ceramic marked in different colors is placed through the ceramic tray assembly, sockets are placed through the socket fixing module, in the operation process, one end of the ceramic is manually moved into the terminal installation groove, the terminals are installed on the ceramic, the downward pressing block is turned over and conducted, the terminals are downwards pressed in place, semi-finished products are subsequently taken down, and the semi-finished products are inserted into the CCD optical camera box for CCD detection. After detection, the socket is inserted to obtain a finished product, plum blossom point marking is automatically carried out on the socket through the marking mechanism, in conclusion, the product pressing installation function is integrated, the marking and CCD detection functions are covered, and the phenomenon that installation is not in place is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a particle trap wiring harness terminal and ceramic mounting equipment. Background Art

[0002] The wiring harness of the automotive particulate filter is a standard feature of the car. With the continuous increase in the number of cars in the world and the increasingly stringent environmental regulations, the market demand for automotive particulate filter sensors will continue to grow. At the same time, the rapid development of new energy vehicles will also bring new growth points to the automotive particulate filter industry.

[0003] The current installation process of the particle collector wiring harness terminal and ceramic is limited by the small size and complex shape of the ceramic and terminal, making it difficult for operators to install, and the installation is often not in place. In addition, due to the low strength of the terminal itself, the terminal may also be deformed during the installation process, which also poses a great challenge to the automation solution. Therefore, the utility model proposes a particle collector wiring harness terminal and ceramic installation device to solve the problems existing in the prior art. Utility Model Content

[0004] In response to the above problems, the present invention proposes a particle trap wiring harness terminal and ceramic installation device, which integrates the product's downward pressure installation function, covers marking and CCD detection functions, and avoids the occurrence of improper installation.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a particle trap wiring harness terminal and ceramic mounting device, including a first bracket and a second bracket, the second bracket being rotatably connected to the top of the first bracket, a ceramic material tray assembly being provided on the top of the second bracket, and a conductive pressing block being rotatably provided at the middle position of the ceramic material tray assembly, a mounting frame being provided at the front end above the second bracket, and a terminal mounting slot being provided at the middle position of the mounting frame;

[0006] A socket fixing module is provided at the middle position above the front end of the first bracket, and a socket is provided on the socket fixing module. A marking mechanism is provided on the first bracket at one side of the socket, and a CCD optical camera box is provided above one side of the first bracket.

[0007] A further improvement is that the ceramic tray assembly includes a marked ceramic tray and an unmarked ceramic tray, both of which are arranged on a bottom plate, and the bottom plate is movably arranged on the second bracket.

[0008] A further improvement is that: the outer sides of the marked ceramic tray and the unmarked ceramic tray are both provided with handles, the handles are provided with bolts, and the bolts are used to be fixed to the second bracket.

[0009] A further improvement is that a turning seat is provided at the middle position of the top of the bottom plate, and a turning frame is rotatably provided on the turning seat, and the conductive pressing block is provided on the turning frame.

[0010] A further improvement is that the flip frame is L-shaped, and tension springs are connected to both sides between the flip frame and the flip seat.

[0011] A further improvement is that a mounting seat is provided below the mounting frame, and the mounting seat is fixed on the inner side of the second bracket.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model places ceramics marked with different colors through the ceramic tray assembly, and places the socket through the socket fixing module. During operation, one end of the ceramic is manually moved to the terminal installation slot, the terminal is installed on the ceramic, the conductive pressing block is flipped, and the terminal is pressed down into place. Subsequently, the semi-finished product is removed, and the CCD optical camera box is inserted for CCD detection. After the detection, the socket is inserted to obtain the finished product, and the socket is automatically marked with a plum blossom point through the marking mechanism. In summary, the product's downward pressure installation function is integrated, covering the marking and CCD detection functions, avoiding the occurrence of the phenomenon of improper installation.

[0014] 2. The marked ceramic tray and the unmarked ceramic tray of the present invention can respectively place ceramics marked with blue dots and unmarked ceramics, which is convenient for classification for subsequent use, avoids wrong use, and has diversified functions. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the main view of the utility model;

[0016] Figure 2 It is a working schematic diagram of the utility model.

[0017] Among them: 1. First bracket; 2. Second bracket; 3. Conductive pressing block; 4. Terminal mounting slot; 5. Socket fixing module; 6. Socket; 7. CCD optical camera box; 8. Marking mechanism; 9. Marked ceramic tray; 10. Unmarked ceramic tray; 11. Flip frame; 12. Mounting frame. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0019] Example 1

[0020] according to Figure 1 、 2As shown, this embodiment proposes a particle trap wiring harness terminal and ceramic mounting device, including a first bracket 1 and a second bracket 2, the second bracket 2 is rotatably connected to the top of the first bracket 1, the top of the second bracket 2 is provided with a ceramic material tray assembly, and a conductive pressing block 3 is rotatably provided at the middle position of the ceramic material tray assembly, a mounting frame 12 is provided at the front end above the second bracket 2, and a terminal mounting groove 4 is provided at the middle position of the mounting frame 12;

[0021] A socket fixing module 5 is provided in the middle position above the front end of the first bracket 1, and a socket 6 is provided on the socket fixing module 5. A marking mechanism 8 is provided on the first bracket 1 at a position on one side of the socket 6, and a CCD optical camera box 7 is provided above one side of the first bracket 1. When in use, ceramics with different color marks are placed through the ceramic tray assembly, and the socket 6 is placed through the socket fixing module 5. During operation, one end of the ceramic is manually moved to the terminal mounting slot 4, and the terminal is installed on the ceramic. The conductive pressing block 3 is flipped and the terminal is pressed down into place. The semi-finished product is subsequently removed and inserted into the CCD optical camera box 7 for CCD detection. After the detection, the socket 6 is inserted to obtain the finished product, and the socket is automatically marked with a plum blossom point by the marking mechanism 8. The conductive pressing block flips and moves, and the terminal is ensured to be in the correct position after installation by limiting. The CCD camera detects the installation status of the ceramic piece respectively. The end of the conductive pressing block can be powered on to perform a conductivity test on the product. If it passes the test, the socket is marked.

[0022] The ceramic tray assembly includes a marked ceramic tray 9 and an unmarked ceramic tray 10, both of which are arranged on a bottom plate, and the bottom plate is movably arranged on the second bracket 2. When in use, the marked ceramic tray 9 and the unmarked ceramic tray 10 can be used to place blue dot-marked ceramics and unmarked ceramics respectively, which facilitates classification for subsequent use, avoids misuse, and has diversified functions.

[0023] The outer sides of the marked ceramic tray 9 and the unmarked ceramic tray 10 are both provided with handles, and the handles are provided with bolts, and the bolts are used to fix them to the second bracket 2. When in use, the handles can be used to push the bottom plate to move, thereby changing the position of the marked ceramic tray 9 and the unmarked ceramic tray 10, and the bolts can be used to fix them to the second bracket 2, thereby fixing the marked ceramic tray 9 and the unmarked ceramic tray 10.

[0024] A flip seat is provided in the middle of the top of the base plate, and a flip frame 11 is rotatably mounted on the flip seat. The conductive pressing block 3 is mounted on the flip frame 11. The flip frame 11 is L-shaped, and tension springs are connected to both sides between the flip frame 11 and the flip seat. During operation, one end of the ceramic is manually moved into the terminal mounting slot 4, the terminal is mounted on the ceramic, the conductive pressing block 3 is flipped, and the terminal is pressed down into place. Then, under the action of the tension spring, the conductive pressing block 3 is reset. The semi-finished product is then removed and inserted into the CCD optical camera box 7 for CCD inspection. After inspection, the finished product is inserted into the socket 6, and the socket is automatically marked with a plum blossom mark by the marking mechanism 8.

[0025] Example 2

[0026] according to Figure 1 、 2 As shown, this embodiment proposes a particle trap wiring harness terminal and ceramic mounting device, including a first bracket 1 and a second bracket 2, the second bracket 2 is rotatably connected to the top of the first bracket 1, the top of the second bracket 2 is provided with a ceramic material tray assembly, and a conductive pressing block 3 is rotatably provided at the middle position of the ceramic material tray assembly, a mounting frame 12 is provided at the front end above the second bracket 2, and a terminal mounting groove 4 is provided at the middle position of the mounting frame 12;

[0027] A socket fixing module 5 is provided in the middle position above the front end of the first bracket 1, and a socket 6 is provided on the socket fixing module 5. A marking mechanism 8 is provided on the first bracket 1 at a position on one side of the socket 6, and a CCD optical camera box 7 is provided above one side of the first bracket 1. When in use, ceramics with different color marks are placed through the ceramic tray assembly, and the socket 6 is placed through the socket fixing module 5. During operation, one end of the ceramic is manually moved to the terminal mounting slot 4, and the terminal is installed on the ceramic. The conductive pressing block 3 is flipped and the terminal is pressed down into place. The semi-finished product is subsequently removed and inserted into the CCD optical camera box 7 for CCD detection. After the detection, the socket 6 is inserted to obtain the finished product, and the socket is automatically marked with a plum blossom point by the marking mechanism 8. The conductive pressing block flips and moves, and the terminal is ensured to be in the correct position after installation by limiting. The CCD camera detects the installation status of the ceramic piece respectively. The end of the conductive pressing block can be powered on to perform a conductivity test on the product. If it passes the test, the socket is marked.

[0028] The ceramic tray assembly includes a marked ceramic tray 9 and an unmarked ceramic tray 10, both of which are arranged on a bottom plate, and the bottom plate is movably arranged on the second bracket 2. When in use, the marked ceramic tray 9 and the unmarked ceramic tray 10 can be used to place blue dot-marked ceramics and unmarked ceramics respectively, which facilitates classification for subsequent use, avoids misuse, and has diversified functions.

[0029] A mounting base is provided below the mounting frame 12 and is fixed to the inner side of the second bracket 2. The mounting base is fixed to the second bracket 2 by bolts, thereby fixing the position of the mounting frame 12 and the upper terminal mounting groove 4.

[0030] The particle trap wiring harness terminal and ceramic installation equipment places ceramics marked with different colors through the ceramic tray assembly, and places the socket 6 through the socket fixing module 5. During operation, one end of the ceramic is manually moved to the terminal installation slot 4, the terminal is installed on the ceramic, the conductive pressing block 3 is flipped over, and the terminal is pressed down into place. The semi-finished product is then removed and inserted into the CCD optical camera box 7 for CCD detection. After the detection, the socket 6 is inserted to obtain the finished product, and the socket is automatically marked with plum blossom points through the marking mechanism 8. In summary, the product pressing installation function is integrated, covering the marking and CCD detection functions, avoiding the occurrence of the phenomenon of inadequate installation. At the same time, the marked ceramic tray 9 and the unmarked ceramic tray 10 can respectively place ceramics marked with blue dots and unmarked ceramics, which are convenient for classification for subsequent use, avoid wrong use, and have diversified functions.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A particle trap wiring harness terminal and ceramic mounting device, comprising a first bracket (1) and a second bracket (2), characterized in that: The second bracket (2) is rotatably connected to the top of the first bracket (1); a ceramic material tray assembly is provided on the top of the second bracket (2); and a conductive pressing block (3) is rotatably provided at the middle position of the ceramic material tray assembly; a mounting frame (12) is provided at the front end above the second bracket (2); and a terminal mounting groove (4) is provided at the middle position of the mounting frame (12); A socket fixing module (5) is provided at a middle position above the front end of the first bracket (1), and a socket (6) is provided on the socket fixing module (5). A marking mechanism (8) is provided on the first bracket (1) at a position on one side of the socket (6), and a CCD optical camera box (7) is provided above one side of the first bracket (1).

2. A particle trap wiring harness terminal and ceramic mounting device according to claim 1, characterized in that: The ceramic material tray assembly comprises a marked ceramic material tray (9) and an unmarked ceramic material tray (10), both of which are arranged on a bottom plate, and the bottom plate is movably arranged on a second bracket (2).

3. The particle trap wiring harness terminal and ceramic mounting device according to claim 2, characterized in that: The outer sides of the marked ceramic tray (9) and the unmarked ceramic tray (10) are both provided with handles, the handles are provided with bolts, and the bolts are used to be fixed to the second bracket (2).

4. A particle trap wiring harness terminal and ceramic mounting device according to claim 3, characterized in that: A turning seat is provided at the middle position of the top of the bottom plate, and a turning frame (11) is rotatably provided on the turning seat, and the conducting pressing block (3) is provided on the turning frame (11).

5. The particle trap wiring harness terminal and ceramic mounting device according to claim 4, characterized in that: The flip frame (11) is L-shaped, and tension springs are connected to both sides between the flip frame (11) and the flip seat.

6. The particle trap wiring harness terminal and ceramic mounting device according to claim 1, characterized in that: A mounting seat is provided below the mounting frame (12), and the mounting seat is fixed on the inner side of the second bracket (2).