Coal ash molecular sieve acidification equipment
The motor-driven separation mechanism and water injection system solves the problem of difficult impurity removal during the fly ash molecular sieve acidification process, achieves efficient solid-liquid separation and cleaning, and improves the purity of the molecular sieve product and the stability of the equipment.
Patent Information
- Application Number
- CN202422625989.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing fly ash molecular sieve acidification process, impurities attached to the surface of the molecular sieve product after filtration are difficult to remove, affecting the screening efficiency and performance. In addition, the washing method is uneven and the waste liquid treatment is difficult.
A motor-driven separation mechanism is used to rotate the filter frame. Combined with the design of the water injection pipe and water injection frame, solid-liquid separation and cleaning are achieved. The filter frame is fixed by the clamping block and the slot. A protective shell and heat dissipation holes are equipped to protect the motor, enhancing the stability and life of the equipment.
It realizes the automated and efficient separation of molecular sieve products, reduces manual operations, improves purity and quality, reduces labor intensity and maintenance costs, and extends equipment life.
Smart Images

Figure CN223366413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fly ash molecular sieves, in particular to fly ash molecular sieve acidification equipment. Background Art
[0002] The crystallization reaction is a crucial step in the acidification process of fly ash molecular sieves. This reaction, under specific chemical conditions, transforms the active ingredients in the fly ash into a molecular sieve product with specific sieving properties. However, after the crystallization reaction, a major challenge remains: how to effectively separate the solid and liquid components of the reaction product to obtain a pure molecular sieve product.
[0003] Traditionally, this process is typically accomplished through filtration. Filtration removes most of the liquid, retaining the solid product. However, the surface of the filtered molecular sieve product often contains incompletely separated impurities or residual reaction liquid. These impurities not only affect the molecular sieve's screening efficiency but can also negatively impact its performance.
[0004] To address this issue, the filtered molecular sieve product is typically washed. The purpose of washing is to rinse the molecular sieve product with a clean liquid such as distilled or deionized water to remove impurities adhering to the surface. However, existing washing methods often suffer from issues such as uneven washing, difficulty in reaching every corner of the molecular sieve product with the clean liquid, and difficulty in disposing of the waste liquid after washing. These issues not only affect the washing effect but also increase processing costs and time.
[0005] Therefore, in order to solve the shortcomings of the above problems, a fly ash molecular sieve acidification device is proposed. Summary of the Invention
[0006] The utility model overcomes the shortcomings of the prior art and provides a fly ash molecular sieve acidification device.
[0007] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a fly ash molecular sieve acidification device, comprising: a separation cylinder, and a separation mechanism arranged in the separation cylinder;
[0008] The separation mechanism includes: a transmission block, a clamping block arranged in the transmission block, a motor arranged at the bottom of the separation cylinder, a transmission plate arranged at the top of the clamping block, a filter frame arranged at the top of the transmission plate, and a cleaning assembly arranged at the top of the separation cylinder;
[0009] The top of the motor is fixedly connected to the bottom of the separation cylinder, the transmission block is rotatably connected to the bottom inner wall of the separation cylinder, one end of the motor output shaft passes through the separation cylinder and is fixedly connected to the bottom of the transmission block, a slot is provided on the upper surface of the transmission block, the block is located in the slot and engaged, the bottom of the transmission plate is fixedly connected to the top of the block, and the filter frame is fixedly connected to the upper surface of the transmission plate.
[0010] In a preferred embodiment of the present invention, the cleaning assembly includes: a top plate, a bottom of the top plate is connected to a connecting frame, and a circumferential outer wall of the connecting frame is threadedly connected to a circumferential inner wall of the separation cylinder.
[0011] In a preferred embodiment of the present invention, a mounting hole is provided on the upper surface of the top plate, a water injection pipe is fixedly connected to the mounting hole, a water injection frame is fixedly connected to the bottom of the water injection pipe, and a plurality of through holes are provided on the bottom inner wall of the water injection frame.
[0012] In a preferred embodiment of the present invention, the circumferential outer wall of the water injection frame is tightly fitted with the circumferential inner wall of the separation cylinder.
[0013] In a preferred embodiment of the present invention, the upper surface of the water injection frame is fixedly connected to a limiting plate, and the bottom of the limiting plate is tightly fitted with the upper surface of the filter frame.
[0014] In a preferred embodiment of the present invention, a plurality of reinforcement blocks are fixedly connected to the circumferential outer wall of the water injection pipe, and the tops of the plurality of reinforcement blocks are fixedly connected to the bottom of the top plate.
[0015] In a preferred embodiment of the present invention, a protective shell is fixedly connected to the bottom of the separation cylinder, and the motor is located in the protective shell.
[0016] In a preferred embodiment of the present invention, a plurality of penetrating heat dissipation holes are formed on the circumferential outer wall of the protective shell.
[0017] In a preferred embodiment of the present invention, a guide pipe is fixedly connected to the bottom of the separation cylinder, and the guide pipe is communicated with the interior of the separation cylinder.
[0018] In a preferred embodiment of the present invention, a plurality of supporting legs are fixedly connected to the bottom of the separation cylinder. The present invention solves the defects existing in the background technology and has the following beneficial effects:
[0019] (1) The present invention provides a fly ash molecular sieve acidification device, which realizes automatic filtration and separation of molecular sieve products through a separation mechanism driven by a motor. The motor drives the transmission block to rotate, thereby driving the filter frame to rotate, which not only effectively improves the separation efficiency of solids and liquids, but also reduces the tediousness of manual operation and reduces labor intensity.
[0020] (2) The present invention provides a fly ash molecular sieve acidification device, which can evenly and effectively spray distilled water or deionized water onto the molecular sieve product in the filter frame through the arrangement of a water injection pipe and a water injection frame, thereby effectively removing impurities attached to the surface and improving the purity and quality of the product.
[0021] (3) The present invention provides a fly ash molecular sieve acidification device. The card connection setting of the card block and the card slot not only simplifies the fixing and disassembly process of the filter frame, allowing users to easily replace or maintain it, but also effectively prevents the filter frame from loosening or falling off during the rotation process through the tight card connection, thereby ensuring the stability and reliability of the filtering operation.
[0022] (4) The present invention provides a fly ash molecular sieve acidification device, which can effectively protect the motor from the erosion of the external environment through the provision of a protective shell and heat dissipation holes, while ensuring effective heat dissipation during the operation of the motor, thereby extending the service life of the equipment. In addition, the provision of a reinforcement block enhances the connection strength between the water injection pipe and the separation cylinder, thereby improving the stability of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention is further described below with reference to the accompanying drawings and embodiments;
[0024] Figure 1 This is a three-dimensional structural diagram of the device body of a preferred embodiment of the present utility model;
[0025] Figure 2 It is a cross-sectional structural diagram of the device body of a preferred embodiment of the present utility model.
[0026] In the figure: 1. Separation cylinder; 2. Top plate; 3. Separation mechanism; 301. Water injection pipe; 302. Reinforcement block; 303. Water injection frame; 304. Through hole; 305. Limiting plate; 306. Motor; 307. Heat dissipation hole; 308. Block; 309. Slot; 310. Transmission plate; 311. Filter frame; 312. Transmission block; 313. Protective shell; 4. Export pipe; 5. Support foot; 6. Connecting frame. DETAILED DESCRIPTION
[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show components related to the present invention.
[0028] like Figure 1 As shown, a fly ash molecular sieve acidification device includes: a separation cylinder 1, and a separation mechanism 3 arranged in the separation cylinder 1;
[0029] like Figure 2As shown, the separation mechanism 3 includes: a transmission block 312, a clamping block 308 arranged in the transmission block 312, a motor 306 arranged at the bottom of the separation cylinder 1, a transmission plate 310 arranged on the top of the clamping block 308, a filter frame 311 arranged on the top of the transmission plate 310, and a cleaning assembly arranged on the top of the separation cylinder 1;
[0030] The top of the motor 306 is fixedly connected to the bottom of the separation drum 1, and the transmission block 312 is rotatably connected to the bottom inner wall of the separation drum 1. One end of the output shaft of the motor 306 passes through the separation drum 1 and is fixedly connected to the bottom of the transmission block 312. A slot 309 is formed on the upper surface of the transmission block 312, and the clamping block 308 is located in the clamping slot 309 and is clamped. The bottom of the transmission plate 310 is fixedly connected to the top of the clamping block 308, and the filter frame 311 is fixedly connected to the upper surface of the transmission plate 310.
[0031] A protective shell 313 is fixedly connected to the bottom of the separation cylinder 1 , and the motor 306 is located in the protective shell 313 . A plurality of penetrating heat dissipation holes 307 are opened on the circumferential outer wall of the protective shell 313 .
[0032] It should be noted that the motor 306 drives the transmission block 312 to rotate, thereby driving the filter frame 311 to automatically rotate in the separation cylinder 1, thereby achieving efficient separation of the fly ash molecular sieve product. This not only significantly improves the separation efficiency of solids and liquids, but also greatly reduces the tediousness of manual operations, reduces labor intensity, and improves overall production efficiency.
[0033] The filter frame 311 is quickly connected and disassembled through the transmission plate 310, the clamping block 308 and the clamping slot 309 of the transmission block 312, so that the user can quickly replace or maintain the filter frame 311, thereby improving the flexibility and maintainability of the equipment and reducing maintenance costs;
[0034] The protective housing 313 fixed to the bottom of the separation drum 1 provides an effective protective barrier for the motor 306, preventing damage from dust, moisture, and other impurities in the external environment. Furthermore, the heat dissipation holes 307 provided in the protective housing 313 ensure that the motor 306 can dissipate heat promptly during operation, preventing malfunction or damage due to overheating, thereby extending the service life of the device.
[0035] like Figure 1-Figure 2 As shown, the cleaning assembly includes: a top plate 2, a connecting frame 6 is connected to the bottom of the top plate 2, the circumferential outer wall of the connecting frame 6 is threadedly connected to the circumferential inner wall of the separation cylinder 1, a mounting hole is opened on the upper surface of the top plate 2, a water injection pipe 301 is fixedly connected to the mounting hole, the bottom of the water injection pipe 301 is fixedly connected to the water injection frame 303, and the bottom inner wall of the water injection frame 303 is opened with a plurality of through holes 304;
[0036] The upper surface of the water injection frame 303 is fixedly connected to the limiting plate 305, and the bottom of the limiting plate 305 is tightly fitted with the upper surface of the filter frame 311. The circumferential outer wall of the water injection pipe 301 is fixedly connected to a plurality of reinforcement blocks 302, and the tops of the plurality of reinforcement blocks 302 are fixedly connected to the bottom of the top plate 2. The bottom of the separation cylinder 1 is fixedly connected to the outlet pipe 4, and the outlet pipe 4 is connected to the inside of the separation cylinder 1. The bottom of the separation cylinder 1 is fixedly connected to a plurality of support legs 5.
[0037] It should be noted that the cleaning component injects distilled water or deionized water into the water injection frame 303 through the water injection pipe 301. The cleaning liquid is then evenly sprayed onto the molecular sieve product in the filter frame 311 through a number of through holes 304 opened on the inner wall of the bottom of the water injection frame 303, ensuring that the cleaning liquid can fully cover and penetrate into every corner of the molecular sieve product while separating the solid and liquid, effectively removing impurities attached to the surface;
[0038] The plurality of reinforcement blocks 302 can provide stable support for the water injection pipe 301, thereby enhancing the structural strength of the entire cleaning assembly. The setting of the limit plate 305 ensures a tight fit between the water injection frame 303 and the filter frame 311, thereby preventing leakage of the cleaning liquid and improving cleaning efficiency.
[0039] When the utility model is used, the fly ash molecular sieve product to be processed is evenly placed in the filter frame 311, and then the top plate 2 is threadedly connected to the separation drum 1 through the connecting frame 6 so that the circumferential outer wall of the water injection frame 303 is tightly fitted with the circumferential inner wall of the filter frame 311. The motor 306 is then started to drive the transmission block 312 to rotate. Driven by the motor 306, the filter frame 311 automatically rotates within the separation drum 1, achieving efficient separation of the fly ash molecular sieve product. Solid particles are trapped by the filter frame 311, and the liquid flows into the bottom of the separation drum 1 through the pores of the filter frame 311. The separated liquid is discharged through the outlet pipe 4 and collected in a designated container. At the same time as the solid-liquid separation, distilled water or deionized water is injected into the water injection frame 303 through the water injection pipe 301. Cleaning liquid is evenly sprayed onto the molecular sieve product in the filter frame 311 through the through-holes 304 provided on the inner wall of the bottom of the water injection frame 303, cleaning it while the solid-liquid separation is taking place. After a period of cleaning, the injection is stopped and the solid-liquid separation is continued until the separation is complete. If the filter frame 311 becomes clogged or needs to be replaced, loosen the connection between the transmission plate 310 and the clamping block 308 and remove the filter frame 311 from the transmission plate 310. Clean or replace the filter frame 311 with a new one and reinstall it on the transmission plate 310, ensuring that the clamping block 308 is securely connected to the clamping slot 309.
[0040] The above description is based on the ideal embodiment of the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.
Claims
1. A fly ash molecular sieve acidification device, comprising: A separation cylinder (1), and a separation mechanism (3) arranged in the separation cylinder (1), characterized in that: The separation mechanism (3) comprises: a transmission block (312), a clamping block (308) arranged in the transmission block (312), a motor (306) arranged at the bottom of the separation cylinder (1), a transmission plate (310) arranged at the top of the clamping block (308), a filter frame (311) arranged at the top of the transmission plate (310), and a cleaning assembly arranged at the top of the separation cylinder (1); The top of the motor (306) is fixedly connected to the bottom of the separation cylinder (1); the transmission block (312) is rotatably connected to the inner wall of the bottom of the separation cylinder (1); one end of the output shaft of the motor (306) passes through the separation cylinder (1) and is fixedly connected to the bottom of the transmission block (312); a slot (309) is provided on the upper surface of the transmission block (312); the clamping block (308) is located in the slot (309) and is clamped; the bottom of the transmission plate (310) is fixedly connected to the top of the clamping block (308); and the filter frame (311) is fixedly connected to the upper surface of the transmission plate (310).
2. The fly ash molecular sieve acidification equipment according to claim 1, characterized in that: The cleaning assembly comprises a top plate (2), the bottom of the top plate (2) is connected to a connecting frame (6), and the circumferential outer wall of the connecting frame (6) is threadedly connected to the circumferential inner wall of the separation cylinder (1).
3. The fly ash molecular sieve acidification equipment according to claim 2, characterized in that: A mounting hole is provided on the upper surface of the top plate (2), a water injection pipe (301) is fixedly connected to the mounting hole, a water injection frame (303) is fixedly connected to the bottom of the water injection pipe (301), and a plurality of through holes (304) are provided on the inner wall of the bottom of the water injection frame (303).
4. The fly ash molecular sieve acidification equipment according to claim 3, characterized in that: The circumferential outer wall of the water injection frame (303) is tightly fitted with the circumferential inner wall of the separation cylinder (1).
5. The fly ash molecular sieve acidification equipment according to claim 4, characterized in that: The upper surface of the water injection frame (303) is fixedly connected to a limiting plate (305), and the bottom of the limiting plate (305) is tightly fitted with the upper surface of the filter frame (311).
6. The fly ash molecular sieve acidification equipment according to claim 3, characterized in that: A plurality of reinforcement blocks (302) are fixedly connected to the circumferential outer wall of the water injection pipe (301), and the tops of the plurality of reinforcement blocks (302) are fixedly connected to the bottom of the top plate (2).
7. The fly ash molecular sieve acidification equipment according to claim 1, characterized in that: A protective shell (313) is fixedly connected to the bottom of the separation cylinder (1), and the motor (306) is located inside the protective shell (313).
8. The fly ash molecular sieve acidification equipment according to claim 7, characterized in that: The outer circumferential wall of the protective shell (313) is provided with a plurality of penetrating heat dissipation holes (307).
9. The fly ash molecular sieve acidification equipment according to claim 1, characterized in that: The bottom of the separation cylinder (1) is fixedly connected with a derivation pipe (4), and the derivation pipe (4) is in communication with the interior of the separation cylinder (1).
10. The fly ash molecular sieve acidification equipment according to claim 1, characterized in that: A plurality of supporting legs (5) are fixedly connected to the bottom of the separation cylinder (1).