Pharmaceutical workshop waste gas collection and treatment device
By setting up two main pipes in the pharmaceutical workshop to collect the exhaust gas from atmospheric pressure and high-pressure reactors respectively, and using a vacuum device to pre-treat the high-concentration exhaust gas, the problem of low efficiency in mixed treatment of exhaust gases from different reactors was solved, and efficient and low-cost exhaust gas treatment was achieved.
Patent Information
- Application Number
- CN202422433860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The waste gas composition and concentration generated by different types of reactors in the pharmaceutical workshop are different. The mixed treatment efficiency is low and the cost is high. When high-concentration gas enters the spray tower and adsorption box, the effect is poor, the treatment cost is high, and the spray liquid and activated carbon must be replaced frequently.
Two independent main pipelines are used to collect and treat the exhaust gas from the atmospheric pressure reactor and the high-pressure reactor respectively. A vacuum device is equipped to pre-treat the high-concentration exhaust gas to reduce the concentration of pollutants, and further treatment is carried out in combination with a spray tower and an adsorption box.
The safety and efficiency of waste gas collection and treatment are improved, the treatment cost is reduced, the service life of the spray liquid and activated carbon is extended, and the waste gas treatment effect is enhanced.
Smart Images

Figure CN223366592U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of waste gas collection, and in particular relates to a waste gas collection and treatment device for a pharmaceutical workshop. Background Art
[0002] Exhaust gas generated by reactors in pharmaceutical workshops is typically treated through a collection system, typically equipped with collection pipelines, spray towers, and adsorption tanks. However, pharmaceutical workshops often have different types of reactors, such as atmospheric and high-pressure reactors. These two reactors produce exhaust gases with different components and concentrations, making post-mixing treatment inefficient and ineffective. Furthermore, during certain periods of time, the reactors produce high-concentration gases, which enter the spray towers and adsorption tanks. This treatment is ineffective and leads to frequent changes in the spray liquid and activated carbon, resulting in high treatment costs. Utility Model Content
[0003] The technical problem solved by the utility model is to provide a waste gas collection and treatment device for a pharmaceutical workshop, which can collect and treat the waste gas from the reactor separately, thereby improving the treatment effect.
[0004] Technical solution: In order to solve the above technical problems, the technical solution adopted by this utility model is as follows:
[0005] A waste gas collection and treatment device for a pharmaceutical workshop comprises a first main line and a second main line extending from outside the workshop into the workshop, a plurality of branch pipes are connected to the first main line and the second main line, a first spray tower, a first adsorption box connected to the first spray tower, a first fan connected to the first adsorption box, and a first chimney connected to the first fan are provided on the first main line, a second spray tower, a second adsorption box connected to the second spray tower, a second fan connected to the second adsorption box, and a second chimney connected to the second fan are provided on the second main line, the inlet end of the first fan is connected to the inlet end of the second fan through an intermediate pipe, and an intermediate valve is provided on the intermediate pipe.
[0006] Furthermore, the first main line and the second main line are connected to a vacuum device, which includes a condenser, a vacuum buffer tank connected to the condenser, and a vacuum pump connected to the vacuum buffer tank.
[0007] Furthermore, the first main line is connected to the condenser through a first vacuum line, and a first vacuum valve is provided on the first vacuum line. The second main line is connected to the condenser through a second vacuum line, and a second vacuum valve is provided on the second vacuum line.
[0008] Furthermore, the outlet end of the vacuum pump is connected to the first main line through a first outlet pipe, and a first outlet valve is provided on the first outlet pipe. The outlet end of the vacuum pump is connected to the second main line through a second outlet pipe, and a second outlet valve is provided on the second outlet pipe.
[0009] Furthermore, a first shut-off valve is provided on the pipe section between the first vacuum pipe connection and the first outlet pipe connection on the first main pipe, and a second shut-off valve is provided on the pipe section between the second vacuum pipe connection and the second outlet pipe connection on the second main pipe.
[0010] Furthermore, there are at least one first adsorption box and at least one second adsorption box.
[0011] Furthermore, a third shut-off valve is provided on the first main pipe, and a fourth shut-off valve is provided on the second main pipe.
[0012] Furthermore, the branch pipe includes a fixed pipe and a universal positioning bamboo tube connected to the fixed pipe.
[0013] Beneficial effects: Compared with the prior art, the utility model has the following advantages:
[0014] 1. Two main pipes are set up to collect and treat the waste gas generated by different reactors in the pharmaceutical workshop respectively, so that different waste gases can be collected and treated separately, improving the safety of waste gas collection and treatment effect;
[0015] 2. A vacuum device is connected to the two main pipes. When the reactor produces high-concentration exhaust gas, the vacuum device is put into use to collect the exhaust gas, thereby reducing the concentration of pollutants in the exhaust gas and improving the exhaust gas treatment efficiency;
[0016] 3. The waste gas with reduced concentration enters the spray tower and adsorption box for further treatment, which is beneficial to prolong the service life of the spray liquid and activated carbon and reduce the treatment cost;
[0017] 4. The lower end of the branch pipe adopts a universal positioning bamboo tube, which can be aligned with the reactor to improve the exhaust gas collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the connection structure of an embodiment of the utility model;
[0019] Figure 2 2. It is a schematic diagram of the connection structure of the vacuum device of the embodiment;
[0020] Figure 3 Schematic diagram of the branch pipe structure of the embodiment. DETAILED DESCRIPTION
[0021] The present invention will be further illustrated below with reference to specific embodiments. The embodiments are implemented based on the technical solutions of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.
[0022] like Figure 1 and Figure 3 As shown, a waste gas collection and treatment device for a pharmaceutical workshop includes a first main line 1 and a second main line 2. The first main line 1 and the second main line 2 extend from outside the pharmaceutical workshop to inside the pharmaceutical workshop. A plurality of branch pipes 3 are connected to the first main line 1 and the second main line 2. The first main line 1 and the second main line 2 are laid at high altitude in the workshop. The upper ends of the branch pipes 3 are connected to the upper side of the main line. The branch pipes 3 extend from top to bottom. The branch pipes 3 include a fixed pipe 31 and a universal positioning bamboo tube 32. The upper end of the universal positioning bamboo tube 32 is connected to the fixed pipe 31, and the lower end of the universal positioning bamboo tube 32 is provided with a circular cover to facilitate the collection of waste gas. The universal positioning bamboo tube 32 adopts the existing bamboo tube suction arm, which can be shaped at will and can be directed in any direction without support. For example, the bamboo tube suction arm produced by Qingdao Lanshi Environmental Protection Equipment Co., Ltd. can be customized in length and the pipe diameter is 50mm-200mm. The first main line 1 is close to the atmospheric pressure reactor 91, and the second main line 2 is close to the high-pressure reactor 92. The positions of the multiple branch pipes 3 on the first main line 1 correspond to the multiple atmospheric pressure reactors 91, and the positions of the multiple branch pipes 3 on the second main line 2 correspond to the multiple high-pressure reactors 92. The universal positioning bamboo tube 32 is aligned with the direction of the reactor so that the reactor exhaust can be absorbed, the collection effect is improved, and the reactor exhaust gases of different properties are collected separately.
[0023] like Figure 1 and Figure 2As shown, the first main line 1 is provided with a first spray tower 11, a first adsorption box 12, a first fan 13 and a first chimney 14. The first spray tower 11, the first adsorption box 12, the first fan 13 and the first chimney 14 are connected in sequence. Under the action of the first fan 13, the exhaust gas collected by the branch pipe 3 enters the first spray tower 11 along the first main line 1. The first spray tower 11 selects an alkaline spray tower or an acid spray tower according to the nature of the exhaust gas. After being sprayed by the first spray tower 11, it enters the first adsorption box 12. Honeycomb activated carbon is provided in the first adsorption box 12. There are two first adsorption boxes 12. Harmful substances such as volatile organic compounds in the exhaust gas can be removed through the two first adsorption boxes 12. The exhaust gas after adsorption treatment is discharged from the first chimney 14 under the action of the first fan 13, and can be directly discharged into the atmosphere if it meets environmental protection requirements. The second main line 2 is provided with a second spray tower 21, a second adsorption box 22, a second fan 23 and a second chimney 24. The second spray tower 21, the second adsorption box 22, the second fan 23 and the second chimney 24 are also connected in sequence and have the same function as the equipment on the first main line 1. Under the action of the second fan 23, the exhaust gas collected by the branch pipe 3 enters the second spray tower 21 along the second main line 2. The type of spray liquid and the internal structure of the spray tower of the second spray tower 21 are selected according to the type of tail gas from the corresponding high-pressure reactor 92. After being sprayed by the second spray tower 21, the exhaust gas enters the second adsorption box 22. There are also two second adsorption boxes 22. After being adsorbed by the two second adsorption boxes 22, the exhaust gas is discharged from the second chimney 24 under the action of the second fan 23, and can be directly discharged into the atmosphere when environmental protection requirements are met.
[0024] like Figure 1 and Figure 2 As shown, the pipeline at the inlet end of the first fan 13 is connected to the pipeline at the inlet end of the second fan 23 through the intermediate pipe 4. The intermediate pipe 4 is provided with an intermediate valve 41, which is normally closed. The first main line 1 is provided with a third shut-off valve 67, and the second main line 2 is provided with a fourth shut-off valve 68. The two shut-off valves are used to close or open the corresponding pipelines. When a fan is damaged, the other fan can be used to drive the exhaust, close the shut-off valve on the corresponding pipeline of the working fan, and open the intermediate valve 41, so that the first fan 13 and the second fan 23 serve as backup for each other.
[0025] like Figure 1 and Figure 2As shown, the first main line 1 and the second main line 2 are connected to the vacuum device 5, and the vacuum device 5 includes a condenser 51, a vacuum buffer tank 52 and a vacuum pump 53. The first main line 1 is connected to the condenser 51 through a first vacuum line 61, and the first vacuum line 61 is provided with a first vacuum valve 611. The second main line 2 is connected to the condenser 51 through a second vacuum line 62, and the second vacuum line 62 is provided with a second vacuum valve 621. The condenser 51 is provided with a cold water inlet and outlet. External cold water enters the condenser 51 to exchange heat with the exhaust gas, so that the pollutants in the steam state are condensed and separated from the exhaust gas. The condenser 51 is connected to the vacuum buffer tank 52, and the vacuum buffer tank 52 can buffer pressure fluctuations and A gas-liquid separator is performed, the vacuum buffer tank 52 is connected to the vacuum pump 53, the outlet end of the vacuum pump 53 is connected to the first main line 1 through a first outlet pipe 63, the first outlet pipe 63 is provided with a first outlet valve 631, the outlet end of the vacuum pump 53 is connected to the second main line 2 through a second outlet pipe 64, the second outlet pipe 64 is provided with a second outlet valve 641, the exhaust gas enters the first main line 1 or the second main line 2 through the vacuum pump 53, a first shut-off valve 65 is provided on the pipe section between the connection of the first vacuum line 61 and the connection of the first outlet pipe 63 on the first main line 1, and a second shut-off valve 66 is provided on the pipe section between the connection of the second vacuum line 62 and the connection of the second outlet pipe 64 on the second main line 2. When the vacuum device 5 is not in use, the first vacuum valve 611, the second vacuum valve 621, the first outlet valve 631, and the second outlet valve 641 are all closed, the first shut-off valve 65 and the second shut-off valve 66 are opened, and the exhaust gas generated by the atmospheric pressure reactor 91 is discharged from the first main line 1, while the exhaust gas generated by the high-pressure reactor 92 is discharged from the second main line 2. When high-concentration gas is generated in the atmospheric pressure reactor 91 or the high-pressure reactor 92, for example, when high-concentration gas is generated in the high-pressure reactor 92, the vacuum device 5 is put into use, the corresponding second shut-off valve 66 is closed, the second vacuum valve 621 is opened, and the vacuum pump 53 is operated. The high-concentration exhaust gas enters the condenser 51, where the pollutants in the vapor state are condensed and separated from the exhaust gas. The exhaust gas then passes through the vacuum buffer tank 52 and the vacuum pump 53 and returns to the second main line 2 to continue being treated by the second spray tower 21 and the second adsorption box 22. Since the concentration of the high-concentration exhaust gas is reduced after pre-treatment by the vacuum device 5, the treatment effect can be improved and the service life of the spray liquid in the second spray tower 21 and the activated carbon in the second adsorption box 22 can be extended. High-concentration gas is generated in the atmospheric pressure reactor 91. Similarly, the corresponding valve is opened to allow the high-concentration gas to pass through the vacuum device 5 and then return to the first main pipeline 1 for treatment.
[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A waste gas collection and treatment device for a pharmaceutical workshop, characterized in that: The invention comprises a first main line (1) and a second main line (2) extending from outside a workshop into the workshop, wherein the first main line (1) and the second main line (2) are both connected to a plurality of branch pipes (3), the first main line (1) is provided with a first spray tower (11), a first adsorption box (12) connected to the first spray tower (11), a first fan (13) connected to the first adsorption box (12), and a first chimney (14) connected to the first fan (13), the second main line (2) is provided with a second spray tower (21), a second adsorption box (22) connected to the second spray tower (21), a second fan (23) connected to the second adsorption box (22), and a second chimney (24) connected to the second fan (23), the inlet end of the first fan (13) is connected to the inlet end of the second fan (23) through an intermediate pipe (4), and the intermediate pipe (4) is provided with an intermediate valve (41).
2. The pharmaceutical workshop waste gas collection and treatment device according to claim 1 is characterized in that: The first main line (1) and the second main line (2) are connected to a vacuum device (5), and the vacuum device (5) comprises a condenser (51), a vacuum buffer tank (52) connected to the condenser (51), and a vacuum pump (53) connected to the vacuum buffer tank (52).
3. The waste gas collection and treatment device for pharmaceutical workshop according to claim 2 is characterized in that: The first main line (1) is connected to the condenser (51) via a first vacuum line (61), and a first vacuum valve (611) is provided on the first vacuum line (61); the second main line (2) is connected to the condenser (51) via a second vacuum line (62), and a second vacuum valve (621) is provided on the second vacuum line (62).
4. The waste gas collection and treatment device for pharmaceutical workshops according to claim 2 is characterized in that: The outlet end of the vacuum pump (53) is connected to the first main line (1) via a first outlet pipe (63), and the first outlet pipe (63) is provided with a first outlet valve (631). The outlet end of the vacuum pump (53) is connected to the second main line (2) via a second outlet pipe (64), and the second outlet pipe (64) is provided with a second outlet valve (641).
5. The waste gas collection and treatment device for pharmaceutical workshop according to claim 4 is characterized in that: A first shutoff valve (65) is provided on the pipe section of the first main pipe (1) between the connection point of the first vacuum pipe (61) and the connection point of the first outlet pipe (63), and a second shutoff valve (66) is provided on the pipe section of the second main pipe (2) between the connection point of the second vacuum pipe (62) and the connection point of the second outlet pipe (64).
6. The waste gas collection and treatment device for pharmaceutical workshop according to claim 1 is characterized in that: There are at least one first adsorption box (12) and at least one second adsorption box (22).
7. The waste gas collection and treatment device for pharmaceutical workshop according to claim 1 is characterized in that: The first main line (1) is provided with a third shutoff valve (67), and the second main line (2) is provided with a fourth shutoff valve (68).
8. The waste gas collection and treatment device for pharmaceutical workshops according to claim 1 is characterized in that: The branch pipe (3) comprises a fixed pipe (31) and a universal positioning bamboo tube (32) connected to the fixed pipe (31).