Automatic alkalifying, purifying and discharging device for condensation of acid mist
Through the automated alkali solution mixing and delivery system, the labor intensity and inaccurate alkali addition problems caused by manual alkali addition are solved, and the efficient and stable operation of the acid mist purification device and environmental protection are achieved.
Patent Information
- Application Number
- CN202422596089.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing acid mist condensation purification and emission devices require manual addition of alkaline substances, which increases labor intensity and inaccurate alkali addition, affects the purification effect, and may cause an imbalance in the acid-base ratio.
An automatic alkali-adding purification and discharge device for acid mist condensation was designed. The device uses a motor to drive a stirring rod to mix the alkali solution, and a metering pump is used to accurately control the delivery of the alkali solution. Combined with a spray pipe and a nozzle, it achieves uniform spraying and automatically adjusts the amount of alkali added to ensure a stable neutralization effect.
It realizes the automated addition of alkali solution, ensures the accurate amount of alkali added, improves the purification efficiency and emission quality, and reduces environmental pollution.
Smart Images

Figure CN223366620U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to an acid mist condensation automatic alkali addition purification and discharge device. Background Art
[0002] In scenarios where acidic gases are generated in metal processing, chemical production, etc., the acid mist condensation and automatic alkali purification and emission device is a device used to treat acidic gases generated in industrial production processes.
[0003] In the existing technology, some acid mist condensation purification and emission devices usually require manual addition of alkaline substances to neutralize the acidic gas. This manual operation not only increases labor intensity, but may also lead to inaccurate alkali addition due to human factors, thereby affecting the purification effect. In addition, manual alkali addition may also cause an imbalance in the acid-base ratio during the reaction process, further reducing the treatment efficiency. Therefore, an acid mist condensation automatic alkali addition purification and emission device is proposed to solve the above problems. Utility Model Content
[0004] The utility model provides an automatic alkali-adding purification and discharge device for acid mist condensation, which aims to improve the problem that the acid mist condensation discharge device in the prior art cannot automatically add alkali.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A device for automatically adding alkali to purify and discharge acid mist condensation comprises a base plate, an alkali liquid tank is fixedly connected to the outside of the base plate, a spray tower is fixedly connected to the outside of the alkali liquid tank, a driving component for providing power is fixedly connected to the outside of the alkali liquid tank, a metering pump is fixedly connected to the outside of the metering pump, an alkali delivery pipe is fixedly connected to the outside of the alkali delivery pipe, a connecting pipe is fixedly connected to the outside of the connecting pipe, a plurality of spray pipes are fixedly connected to the bottom of the spray pipe, and a plurality of activated carbon plates are fixedly connected to the inside of the alkali liquid tank.
[0007] As a further description of the above technical solution:
[0008] The driving assembly includes a motor, the outside of the motor is fixedly connected to a stirring rod, and the outside of the motor is fixedly connected to the outside of the alkali liquid tank.
[0009] As a further description of the above technical solution:
[0010] The outside of the spray tower is fixedly connected with a delivery pipe, the outside of the bottom plate is fixedly connected with a purifier, and the top of the purifier is fixedly connected with a discharge pipe.
[0011] As a further description of the above technical solution:
[0012] The outside of the spray tower is fixedly connected with a butt-joint pipe, the inside of the butt-joint pipe is fixedly connected with a limit ring, and a spring 1 is arranged on the outside of the limit ring.
[0013] As a further description of the above technical solution:
[0014] The outside of the spring 1 is fixedly connected with a connecting block, the outside of the connecting block is fixedly connected with a sealing ring, and the outside of the sealing ring is fixedly connected with a fixing rod.
[0015] As a further description of the above technical solution:
[0016] The interior of the butt joint tube is fixedly connected with a limit plate, and the exterior of the butt joint tube is slidably connected with a ball.
[0017] As a further description of the above technical solution:
[0018] The outside of the butt-joint pipe is fixedly connected with a limit block, and the outside of the limit block is fixedly connected with a second spring.
[0019] As a further description of the above technical solution:
[0020] The outside of the second spring is fixedly connected with a sliding ring, and the outside of the sliding ring is slidably connected to the outside of the butt joint pipe.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by starting the motor, the motor drives the stirring rod to move, so that the alkali in the alkali liquid tank is fully mixed, and then the alkali liquid is transported according to the amount through the metering pump, so that the alkali liquid enters the spray pipe through the connecting pipe, and the mixed alkali liquid is evenly sprayed out from the nozzle, thereby automatically adjusting the amount of alkali added, ensuring the stable neutralization effect of the acid mist, improving the emission quality, and reducing environmental pollution.
[0023] 2. In the utility model, the acid mist gas enters the connecting pipe, causing the sliding ring to drive the spring 2 to move, causing the pipe to drive the ball to move, and then the connecting block to drive the spring 1 to move, causing the acid mist to enter the spray tower. At the same time, the spring 1 drives the connecting block to move, thereby achieving self-locking after the pipe and the connecting pipe are quickly spliced, ensuring that the pipe docking is stable and preventing leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional structural diagram of an acid mist condensation automatic alkali addition purification and discharge device proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the metering pump structure of an acid mist condensation automatic alkali addition purification and discharge device proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the spray tower structure of an acid mist condensation automatic alkali addition purification and discharge device proposed by the utility model;
[0027] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0028] Legend:
[0029] 1. Bottom plate; 2. Alkali liquid tank; 3. Spray tower; 4. Motor; 5. Stirring rod; 6. Metering pump; 7. Alkali delivery pipe; 8. Connecting pipe; 9. Spray pipe; 10. Nozzle; 11. Activated carbon plate; 12. Delivery pipe; 13. Purifier; 14. Discharge pipe; 15. Butt joint; 16. Limiting ring; 17. Spring 1; 18. Connecting block; 19. Sealing ring; 20. Fixing rod; 21. Limiting plate; 22. Ball bearing; 23. Limiting block; 24. Spring 2; 25. Sliding ring. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figures 1 to 3 The utility model provides an embodiment: an automatic alkali-adding purification and discharge device for acid mist condensation, comprising a base plate 1, the outside of which is fixedly connected to an alkali liquid tank 2 for storing alkaline liquid. In order to achieve an efficient spray purification function, a spray tower 3 is also fixedly connected to the outside of the base plate 1. The spray tower 3 is designed to be cylindrical and has a multi-layer spray device inside. The outside of the alkali liquid tank 2 is fixedly connected to a drive assembly that provides power, and the drive assembly includes a motor 4 and a stirring rod 5. The motor 4 is fixed to the outside of the alkali liquid tank 2 by a bracket, and the stirring rod 5 extends into the inside of the alkali liquid tank 2 to stir the alkali liquid to maintain its uniformity. In order to accurately control the amount of alkali added, a metering pump 6 is fixedly connected to the outside of the alkali liquid tank 2, and the metering pump 6 is connected to the alkali delivery pipe 7.
[0032] The alkali delivery pipe 7 is made of corrosion-resistant material to ensure long-term stable operation. The other end of the alkali delivery pipe 7 is fixedly connected to a connecting pipe 8, which transports the alkali solution to multiple spray pipes 9. The spray pipes 9 are arranged horizontally, and multiple nozzles 10 are fixedly connected to the bottom. These nozzles 10 can evenly spray the alkali solution into the spray tower 3 to form fine droplets so that they can fully contact with the acidic gas and undergo a neutralization reaction. In addition, multiple activated carbon plates 11 are fixedly connected to the interior of the alkali solution tank 2. These activated carbon plates 11 are used to adsorb residual acidic gases and odors, further improving the purification effect. The activated carbon plates 11 are made of high-efficiency activated carbon material and have a large specific surface area and good adsorption properties.
[0033] Reference Figures 2 to 4 The outside of the spray tower 3 is fixedly connected to a delivery pipe 12, which is made of corrosion-resistant material and is used to transport the treated gas to the purifier 13. The outside of the base plate 1 is fixedly connected to the purifier 13, and the purifier 13 is equipped with high-efficiency filter material to further remove impurities and odors in the gas. The top of the purifier 13 is fixedly connected to a discharge pipe 14, which is designed to be circular and is used to safely discharge the purified gas into the atmosphere. The outside of the spray tower 3 is also fixedly connected to a docking pipe 15, which is made of stainless steel and has good corrosion resistance and sealing performance. The inside of the docking pipe 15 is fixedly connected to a limit ring 16, which is used to limit the movement range of the connecting block 18. A spring 17 is provided on the outside of the limit ring 16. The spring 17 has a certain elasticity and can provide a buffering effect during the operation of the device. The outside of the spring 17 is fixedly connected to a connecting block 18, which is made of wear-resistant material and can slide inside the docking pipe 15.
[0034] The connecting block 18 is fixedly connected to the outside of a sealing ring 19. The sealing ring 19 is made of a high-temperature-resistant and corrosion-resistant rubber material to ensure the sealing performance of the device. The sealing ring 19 is fixedly connected to the outside of a fixing rod 20, which is used to fix the connecting pipe 15 to other components. The inside of the connecting pipe 15 is also fixedly connected to a limit plate 21, which is used to limit the movement range of a ball 22. The outside of the connecting pipe 15 is slidably connected to a ball 22, which can roll inside the connecting pipe 15 to achieve relative movement between the connecting pipe 15 and the connecting block 18. The outside of the connecting pipe 15 is also fixedly connected to a limit block 23, which is used to limit the movement range of a sliding ring 25. The outside of the limit block 23 is fixedly connected to a spring 24. The spring 24 has a certain degree of elasticity and can provide a buffering effect during the operation of the device. The outside of the spring 24 is fixedly connected to a sliding ring 25. The sliding ring 25 can slide outside the connecting pipe 15 to achieve relative movement between the connecting pipe 15 and the limit block 23.
[0035] Working principle: First, acidic gas is introduced into the spray tower 3, and then the motor 4 in the drive assembly is started, and the alkaline liquid in the alkali liquid tank 2 is stirred by the stirring rod 5 to maintain its uniformity. Then, the metering pump 6 accurately controls the amount of alkali added according to actual needs, and transports the alkaline liquid to the alkali pipe 7. The alkali pipe 7 transports the alkaline liquid to the connecting pipe 8, and the connecting pipe 8 distributes the alkaline liquid to multiple spray pipes 9. The nozzle 10 at the bottom of the spray pipe 9 evenly sprays the alkaline liquid in the spray tower 3 to form fine droplets. These droplets fully contact with the acidic gas and undergo a neutralization reaction to achieve the purpose of purifying the acidic gas. At the same time, the activated carbon plate 11 inside the alkali liquid tank 2 can absorb residual acidic gas and odor, further improving the purification effect. Finally, the treated gas is further filtered and purified through the purifier 13, and finally safely discharged into the atmosphere through the discharge pipe 14;
[0036] Inside the butt joint pipe 15, a limit ring 16 is fixedly connected to limit the range of movement of the connecting block 18. A spring 17 is provided on the outside of the limit ring 16, and its elasticity can provide the necessary buffering effect during the operation of the device. The connecting block 18 slides inside the butt joint pipe 15, and a sealing ring 19 is fixedly connected to its outside. The outside of the sealing ring 19 is also fixedly connected to a fixing rod 20. At the same time, a limit block 23 is also fixedly connected to the outside of the butt joint pipe 15. It works together with the spring 24 and allows the sliding ring 25 to slide outside the butt joint pipe 15, thereby realizing the relative movement between the butt joint pipe 15 and the limit block 23. When the pipe butt joint is completed, the self-locking process It also starts. First, the connecting block 18 moves to the preset position under the action of spring 17. At this time, the sealing ring 19 is close to the fixing rod 20, forming a preliminary sealing state. Then the ball 22 rolls under the restriction of the limit plate 21, pushing the connecting block 18 to continue to slide forward until it is completely embedded in the limit ring 16. At this time, the sealing ring 19 is subjected to greater pressure, forming a tighter sealing effect. Finally, the sliding ring 25 slides under the restriction of the limit block 23, so that the fixing rod 20 is tightly fitted with the docking tube 15, completing the final self-locking process.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An acid mist condensation automatic alkali addition purification and discharge device, comprising a bottom plate (1), characterized in that: The outside of the base plate (1) is fixedly connected to an alkali liquid tank (2), the outside of the base plate (1) is fixedly connected to a spray tower (3), the outside of the alkali liquid tank (2) is fixedly connected to a driving component for providing power, the outside of the alkali liquid tank (2) is fixedly connected to a metering pump (6), the outside of the metering pump (6) is fixedly connected to an alkali delivery pipe (7), the outside of the alkali delivery pipe (7) is fixedly connected to a connecting pipe (8), the outside of the connecting pipe (8) is fixedly connected to multiple spray pipes (9), the bottom of the spray pipe (9) is fixedly connected to multiple nozzles (10), and the inside of the alkali liquid tank (2) is fixedly connected to multiple activated carbon plates (11).
2. The acid mist condensation automatic alkali addition purification and discharge device according to claim 1, characterized in that: The driving assembly comprises a motor (4), the exterior of the motor (4) is fixedly connected to a stirring rod (5), and the exterior of the motor (4) is fixedly connected to the exterior of the alkali liquid tank (2).
3. The acid mist condensation automatic alkali addition purification and discharge device according to claim 1, characterized in that: The outside of the spray tower (3) is fixedly connected to a delivery pipe (12), the outside of the bottom plate (1) is fixedly connected to a purifier (13), and the top of the purifier (13) is fixedly connected to a discharge pipe (14).
4. The acid mist condensation automatic alkali addition purification and discharge device according to claim 1, characterized in that: The outside of the spray tower (3) is fixedly connected to a butt joint (15), the inside of the butt joint (15) is fixedly connected to a limit ring (16), and the outside of the limit ring (16) is provided with a spring (17).
5. The acid mist condensation automatic alkali addition purification and discharge device according to claim 4, characterized in that: The outside of the spring 1 (17) is fixedly connected to a connecting block (18), the outside of the connecting block (18) is fixedly connected to a sealing ring (19), and the outside of the sealing ring (19) is fixedly connected to a fixing rod (20).
6. The acid mist condensation automatic alkali addition purification and discharge device according to claim 4, characterized in that: The interior of the butt-joint pipe (15) is fixedly connected to a limit plate (21), and the exterior of the butt-joint pipe (15) is slidably connected to a ball bearing (22).
7. The acid mist condensation automatic alkali addition purification and discharge device according to claim 6, characterized in that: The outside of the butt joint pipe (15) is fixedly connected to a limit block (23), and the outside of the limit block (23) is fixedly connected to a second spring (24).
8. The acid mist condensation automatic alkali addition purification and discharge device according to claim 7, characterized in that: The outside of the second spring (24) is fixedly connected to a sliding ring (25), and the outside of the sliding ring (25) is slidably connected to the outside of the butt joint (15).